MicroSCADA Pro Pilot Installations



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Jarmo Järlström MicroSCADA Pro Pilot Installations 2005 ABB - 1 -

Contents Pilot Installations ESE Verkko Oy, Mikkeli Oulun Energia, Oulu Boliden, Harjavalta 2005 ABB - 2 -

Contents Pilot Installations ESE Verkko Oy, Mikkeli new customer Oulun Energia, Oulu Boliden, Harjavalta Oulun Energia ESE Verkko Oy 2005 ABB - 3 -

Pilot Installation ESE Verkko Oy ESE Verkko Oy, (Etelä-Savon Energia Oy) Customers 22 000 300 GWh electricity, 371,0 GWh Heat 4 110/20 kv Substations, 4 20 kv substations One combined Heat and Electricity Plant Existing SCADA system for electricity was about 15 years old Substation RTUs were old and only few numerical relays ESE Verkko Oy has limited resources and knowledge No tender specification 2005 ABB - 4 -

Pilot Installation ESE Verkko Oy Negotiation with customer started in December 2003 Contract signed in April 2004 FAT in September 2004 Project has been executed with SYS 600 9.0 version Application pictures are made with LIB 500, 510 and 515 by the customer - will be rebuild during this spring together with us Station renovation for the two 110/20 kv station were executed Autumn 2004 2005 ABB - 5 -

Pilot Installation ESE Verkko Oy 2005 ABB - 6 -

Pilot Installation ESE Verkko Oy 2005 ABB - 7 - MicroSCADA Pro based Control system for Electricity and Heat Redundant system and communication servers with communication fallback switches 2 Operator workstations with three VDUs 2 Engineering workstation with dual VDUs in Power Plant Remote access server with home terminals (3 pcs) GPS time synchronisation Large screen projector GSM/SMS Alarm System Distribution Management System (Opera) Network Information System (Integra) 5 pcs Disconnector Terminal Units (DTU 115, DTU 135) Relay renovation for two 110/20 kv Station Arc protection for two Station

Pilot Installation ESE Verkko Oy Key factors for winning the project Total package of control and planning products: scada system for Electricity and Heat, DMS, NIS Latest technology offered not anymore old fashion product Short delivery time Relay products and station renovation from the same vendor Competitive price Customer relationship 2005 ABB - 8 -

Pilot Installation ESE Verkko Oy 2005 ABB - 9 - Project feedback First project project engineers needs training not available in that time Difficult to calculate needed engineering hours Missing functionality Translation into Finnish was causing difficulties Project schedule was tight Customer made themselves application pictures with LIB 500, LIB 510 District Heating application is more demanding understanding the process Today satisfied with their own made pictures No hurry to update to Pro Monitors Opportunity to get additional business and after sales

Contents Pilot Installations ESE Verkko Oy, Mikkeli Oulun Energia, Oulu existing MicroSCADA customer Boliden, Harjavalta Oulun Energia ESE Verkko Oy 2005 ABB - 10 -

Pilot Installation - Oulun Energia Oulun Energia Electricity and Heat distribution and production Customers 75 000 1092 GWh (2003) 2953 km long transmission and distribution network 12 Substations 2 Hydro and CHP plant System Hardware Updating will be done during this year New user interface is delivered to Oulun Energia for pilot usage 2005 ABB - 11 -

Pilot Installation - Oulun Energia 2005 ABB - 12 -

Pilot Installation - Oulun Energia 2005 ABB - 12 -

Pilot Installation - Oulun Energia 2005 ABB - 12 -

Pilot Installation - Oulun Energia 2005 ABB - 12 -

Pilot Installation - Oulun Energia 10 kv station 2005 ABB - 12 -

Pilot Installation - Oulun Energia 10 kv station 2005 ABB - 12 -

Pilot Installation - Oulun Energia 2005 ABB - 13 -

Pilot Installation - Oulun Energia 2005 ABB - 13 -

Pilot Installation - Oulun Energia Project feedback New user interface was made with drag and drop method All stations were made separately into different files by several persons Planning how to show the pictures in the beginning is important Merikoski station (earlier 8 pictures) was made in 4 hours Opening the picture for the first time takes quit a long time LBE tool was not utilized Opening the Oulu overview picture into Excel makes over 4000 lines LBE is very useful tool for setting de-cluttering levels, tool tips, etc. Missing functionality texts not included 2005 ABB - 14 -

Pilot Installation - Oulun Energia User feedback from Oulun Energia Oulun Energia is satisfied with existing pictures recently made according to their needs with the existing tools but Better control for the whole network from one monitor during the operation Not needed to open several monitors Large displays or video projectors are useful Easy navigation with panning functionality Copy Paste functionality from the new event list Maintenance of the system (one picture) will be easier in the future 2005 ABB - 15 -

Contents Pilot Installations ESE Verkko Oy, Mikkeli Oulun Energia, Oulu Boliden, Harjavalta existing MicroSCADA customer Oulun Energia ESE Verkko Oy 2005 ABB - 16 -

Case 3: Boliden Harjavalta Industrial customer Contract signed in February 2005 SAT in May/June 2005 Existing application pictures are made with older LIB versions Existing MicroTOPOLOGY not updated for years Station renovation for the K1 and K5 No signal testing only user interface testing 2005 ABB - 17 -

Case 3: Boliden Harjavalta The existing MicroSCADA 8.4.3 will be updated to the latest version 9.1 system - New MicroSCADA Pro monitor one single line picture 110 kv SS, 10 kv stations: K1, K2, K3, K4, K5, K14, K15; K16, K18, K21, K23, K24, K25, K32, K74 2005 ABB - 18 -

Pilot Installation Boliden Harjavalta Project feedback/expectation Selling the MicroSCADA Pro updating was easy Customer was satisfied how the Oulu application were made only one picture About 500 engineering hours calculated for creating the new user interface hopefully too much! New K1 and K5 station will be made first with LIB 500/510 All stations for Pro Monitor will be made directly into one picture 2005 ABB - 19 -

MicroSCADA Pro Pilot Installations Our experiences so far about MicroSCADA Pro First impression is good when seeing the new MicroSCADA Pro picture Picture editing is now totally different Busbar colour function becomes almost automatically New way of thinking when creating the scada pictures De-cluttering levels, lines, places, names Picture engineering with LBE saves engineering hours Observe when trying to sell Scada systems with large amount of stations System performance if all are in the same picture Functionality has to be checked if feasible For existing customer when the system hardware update is done the new SYS 600 version will be installed First step only new event and alarm lists New Pro Monitor is very suitable for big substations already now 2005 ABB - 20 -