Henkel s Printed Electronic Inks
2 Printed Electronic Inks INTRODUCTION Countless devices rely on printed electronic technologies for function, form and flexibility. One of the most efficient production methods, printed electronics, allows for highvolume, high-throughput, cost-effective manufacturing for many of the products we rely on every day. Henkel is a leader in specialized and cross-functional ink formulations for printed electronics and its line of brand electronic inks has been enabling leading-edge printed electronics for well over three decades. With a broad portfolio of silver, carbon, dielectric and clear conductive inks, Henkel is making today s medical solutions, in-home conveniences, handheld connectivity and automotive advances reliable and effective. Our inks serve multiple markets including consumer, displays, medical, automotive and RFID. They are also used in the manufacture of: Flexible circuits for membrane touch switches Keyboards for desktop and notebook PCs Heating elements Automotive sensors Biosensors, EKG/ECG electrodes, TENS pads and Iontophoresis pads Antennas for contactless smart cards and RFID labels Touch screens Lighting Printed circuit boards and potentiometers Household appliances Like most things in electronics, the majority of applications that incorporate printed electronics are getting finer in dimension and more complex in functionality. Henkel s ability to formulate inks that address the demands of fineline printing, while maintaining robust conductive and other functional properties, sets us apart from the competition, and has led to technology leadership within our comprehensive portfolio of inks for printed electronics.
Printed Electronic Inks 3 CONTENTS AUTOMOTIVE DISPLAYS MEDICAL RFID PRODUCT PORTFOLIO DATA TABLES For technical data sheets please contact your local sales representative or go to www.henkel.com/electronics
4 Printed Electronic Inks AUTOMOTIVE Today s automotive devices from sensors to heating elements are subjected to harsher conditions than ever before. Smaller form factors and rising temperatures mean automotive sensors that control air bags, braking systems, steering control and wheel position, among others, must be able to withstand high temperatures, increased vibration and, in many cases, exposure to automotive fluids. Henkel s portfolio of silver-based, carbon-based and dielectric inks have been designed to perform exceptionally well under extreme conditions and have been custom formulated for application-specific performance. Automotive Silver Inks Carbon Inks Dielectric Inks M 4100 E&C M 2010 RS MOD2 E&C EDAG 1020A E&C EDAG PM 460A E&C M 2012 RS MOD2 E&C EDAG PF 455B E&C M 2013 RS MOD2 E&C EDAG 451SS E&C M 2014 RS MOD2 E&C M 7000 A BLU E&C M 2015 RS MOD2 E&C
Printed Electronic Inks 5 DISPLAYS Many modern display technologies rely on indium tin oxide (ITO) transparent conductors for touch screen control. While effective, the production of ITO is a complex and costly process. To simplify manufacturing and lower overall cost, Henkel has developed a new line of printable transparent conductive inks that provide an additive, adaptable and cost-effective alternative to ITO for certain display devices. These inks, in combination with a protective top layer ink, are delivering outstanding results for industrial touch screens, but also for other applications including membrane touch switches, automotive touch screens, backlight switches, keyless entry devices, luminescent displays, printed LED lighting, shielding, solar cells and high-amperage designs. Displays Silver Inks Transparent Conductive Inks Protective Coating Spacer Ink ECI 1004 E&C ECI 5000 E&C Series NCI 9001 E&C EDAG PD 038 E&C
6 Printed Electronic Inks MEDICAL For medical electronics products, reliability and dependability are critical. Patient comfort, less invasiveness, disposable products and remote diagnostics are driving development in medical electronics. Biosensors such as glucose test strips, EKG/ECG electrodes, TENS pads for muscle stimulation, iontophoresis pads for drug delivery and countless other medical electronics applications depend on Henkel inks to provide accuracy, reliability and compatibility. Formulated to be compatible with the human body and various interactive medical gels and chemicals, Henkel s advanced inks are making modern medical devices possible. Medical Silver Inks Silver/Silver Chloride Inks Carbon Inks Dielectric Inks Other ECI 1001 E&C ECI 5001 E&C C 932-51 E&C EDAG 452SS E&C Positive Temperature Coefficient (PTC) Inks ECI 1005 E&C EDAG 6037E SS E&C C 932-74 E&C EDAG PD 038 E&C ECI 8001 E&C EDAG 479SS E&C EDAG 6038E SS E&C EDAG 109 E&C EDAG PF 021 E&C EDAG 725A E&C EDAG 7019 E&C EDAG 112 E&C EDAG PF 455B E&C EDAG PE 007 E&C EDAG PF 407C E&C EDAG PE 428E E&C SS 24600 E&C
Printed Electronic Inks 7 RFID RFID technology is found in a variety of devices including smart cards, passports, credit cards, various transportation payment systems and more. In addition to flexibility, adhesion and compatibility requirements, electronic inks used for RFID products have to be capable of transmitting and receiving specific radio frequencies. All of the elements within the ink system have to be formulated to interact effectively with RF fields and this requires materials that offer good permeability, surface roughness and low impedance. Henkel has a long and successful history developing inks for RFID devices and this knowledge base is enabling the next generation of these popular ID products. RFID Silver Inks Carbon Inks Dielectric Inks ECI 1005 E&C EDAG PF 407C E&C EDAG 452SS E&C EDAG PF 050 E&C EDAG PM 406 E&C
8 Printed Electronic Inks Henkel s printed electronics inks product portfolio includes silver, carbon, dielectric and specialty inks such as positive temperature coefficient (PTC), transparent conductive and silver plated copper (SPC) inks. PRODUCT PORTFOLIO Printed Electronic Inks Silver Inks Silver/Silver Chloride Inks Carbon Inks Dielectric Inks ECI 1001 E&C EDAG 725A E&C EDAG 6037E SS E&C C 932-51 E&C M 2001 RS E&C EDAG 1020A E&C ECI 1004 E&C EDAG 725A E&C EDAG 6038E SS E&C C 932-74 E&C M 2010 RS MOD2 E&C EDAG 452SS E&C ECI 1005 E&C EDAG PF 050 E&C EDAG 7019 E&C EDAG 109 E&C M 2012 RS MOD2 E&C EDAG PD 038 E&C ECI 4001 E&C EDAG PM 406 E&C EDAG PE 007 E&C EDAG 112 E&C M 2013 RS MOD2 E&C EDAG PF 021 E&C EDAG 461SS E&C EDAG PM 460A E&C EDAG PE 428E E&C EDAG 6017 SS E&C M 2014 RS MOD2 E&C EDAG PF 455B E&C EDAG 479SS E&C M 4100 E&C EDAG 965 SS E&C M 2015 RS MOD2 E&C M 7000 A BLU E&C EDAG PF 407C E&C M 2016 RS E&C EDAG PM 404 E&C EDAG 112 E&C EDAG PR 406B E&C
Printed Electronic Inks 9 Printed Electronic Inks Other Specialty Inks Copper Sprayable Coating Positive Temperature Coefficient (PTC) Inks Transparent Conductive Inks Protective Coating Silver Plated Copper (SPC) Inks EDAG 437 E&C ECI 8001 E&C ECI 5000 E&C Series NCI 9001 E&C ECI 4002 E&C ECI 4003 E&C
10 Printed Electronic Inks INK CLASSIFICATIONS Utilizing different ink pigments, such as silver and carbon, Henkel materials experts have formulated robust carrier and resin systems to allow for outstanding ink performance within a variety of ink classifications. Silver Silver is the most electrically and thermally conductive of all metals and is used as the basis for many of Henkel s conductive ink products. When combined with specific resin systems, Henkel silver inks can deliver better flexibility, crease resistance and longevity. These inks find uses in many different applications within numerous market sectors and are available in UV, solvent and formulations. ECI 1001 E&C ECI 1004 E&C ECI 1005 E&C ECI 4001 E&C EDAG 461SS E&C EDAG 479SS E&C EDAG 725A (6S-54) E&C EDAG 725A (6S-61) E&C EDAG PF 050 E&C EDAG PM 406 E&C EDAG PM 460A E&C M 4100 E&C Screen printable, low-cost silver ink. Used with EDAG PF 455B E&C. Halogen-free, silver-filled, printable ink with fine line printing capabilities. High-speed, silver-based ink for flexographic and rotogravure processes. Adheres to a wide variety of substrates. Silver-filled, low-viscosity, epoxy-based coating. Screen-printable, silver ink for ITO-treated plastic film. Used with EDAG 965 SS E&C. Screen-printable, PTF ink for membrane switches and flexible circuitry display devices. Used with EDAG 965 SS E&C. Screen-printable, economical silver ink for PET film. Excellent flexibility, viscosity -11 to 14 kcps. Used with EDAG PF 455B E&C. Screen-printable, economical silver ink for PET film. Excellent flexibility, viscosity -17 to 20 kcps. Used with EDAG PF 455B E&C. Screen-printable, silver ink for plastic film and paper substrates. Highly conductive, superior fine-line printability. Used with EDAG PF 455B E&C. Highly conductive, screen-printable, silver ink for a wide range of substrates. Used with EDAG PF 455B E&C. Fast-drying silver ink for flexographic or rotogravure printing. For fast-speed web printing. Thermoset conductive ink designed for potentiometers or rigid board applications. Consumer - Membrane switches, printed heaters Volume Resistivity (Ohm/sq/mil) <0.035 Solvent Displays - Touch screens <0.030 Solvent Consumer - Printed electronic circuitry Medical - Biosensors Consumer - Coating for dipping tantalum capacitor components Displays - Touch screens Solar - Flexible solar Medical - Glucose sensors, screen printable inks Consumer - Printed resistors, heating elements, membrane switches, flexible display circuitry Consumer - Printed resistors, heating elements, membrane switches, flexible display circuitry Consumer - Printed resistors, heating elements, membrane switches, flexible display circuitry <0.020 Water-Based <0.080 Solvent <0.020 Solvent <0.020 Solvent <0.015 Solvent <0.015 Solvent RFID <0.010 Solvent RFID <0.010 Solvent RFID - High-volume silver ink applications <0.010 Solvent Automotive - Rigid circuits, LED attach <0.040 Solvent
Printed Electronic Inks 11 Silver/silver chloride Silver/silver chloride ink formulations provide excellent conductivity and allow interaction with organic interface gels to measure electronic signals on the human body. These Henkel materials are primarily used with medical applications. EDAG 6037E SS E&C EDAG 6038E SS E&C EDAG 7019 E&C EDAG PE 007 E&C EDAG PE 428E E&C Screen-printable, silver/silver chloride conductive ink for electrode material in biomedical sensing devices, can be blended with EDAG 6038E SS E&C to achieve customized Ag/AgCl ratios. Screen-printable, silver/silver chloride conductive ink electrode material in biomedical sensing devices, can be blended with EDAG 6037E SS E&C to achieve customized Ag/AGCI ratios. Screen-printable, silver/silver chloride conductive ink for use in the manufacture of electrically conductive medical devices. Silver/silver chloride ink for flexographic/ rotogravure printing on plastic film. Silver/silver chloride, water-based ink for flexographic/rotogravure printing on a variety of substrates. Medical - Tens pads, iontophoretic, screenprintable inks Medical - Tens pads, iontophoretic, screenprintable inks Medical - Tens pads, iontophoretic, screenprintable inks Medical - EKG Pads, tens pads, biosensors, highspeed printing Medical - EKG Pads, tens pads, biosensors, highspeed printing Volume Resistivity (Ohm/sq/mil) <0.120 Solvent <0.040 Solvent <0.050 Solvent <0.100 Solvent <0.100 Water-Based
12 Printed Electronic Inks Carbon Carbon inks typically complement silver inks, providing lubricity, protection of the silver surface and prevention of silver migration. When resistance for the functional part is required, Henkel carbon inks offer excellent performance and the portfolio includes products for a variety of PET films, paper substrates, membrane touch switches and rigid printed circuit boards. C 932-51 E&C C 932-74 E&C EDAG 109 E&C EDAG 112 E&C EDAG 6017 SS E&C EDAG 965 SS E&C EDAG PF 407C E&C EDAG PM 404 E&C EDAG PR 406B E&C M 2001 RS E&C M 2010 RS MOD2 E&C M 2012 RS MOD2 E&C M 2013 RS MOD2 E&C M 2014 RS MOD2 E&C M 2015 RS MOD2 E&C M 2016 RS E&C SS 24600 E&C Blendable, screen-printable, carbon ink for printing resistors/heaters. Blendable, screen-printable, carbon ink for printing resistors/heaters. Conductive ink for flexographic or rotogravure printing. Fast-speed web printing. Finely-dispersed, water-based carbon ink for flexographic or rotogravure printing. Screen-printable, carbon ink, blendable with EDAG PM 404 E&C to achieve customer resistive targets Conductive, screen-printable ink for production of low-voltage circuitry on polyester. Low-resistivity, screen-printable, carbon ink. Blendable with EDAG 6017 SS E&C to achieve custom resistive targets. Screen-printable, thermoset, carbon polymer, thick-film ink for application on most rigid substrates. Thermoset, screen-printable, rigid-silver/ carbon-blended ink, blendable for specific resistance targets. Thermoset, screen-printable, rigid-silver/ carbon-blended ink, blendable for specific resistance targets. Screen-printable, thermoset, rigid carbon ink, blendable for specific resistance targets. Screen-printable, thermoset, rigid carbon ink, blendable for specific resistance targets. Screen-printable, thermoset, rigid carbon ink, blendable for specific resistance targets. Screen-printable, thermoset, rigid carbon ink, blendable for specific resistance targets. Screen-printable, thermoset, rigid carbon ink, blendable for specific resistance targets. High-speed carbon for flexographic and gravure printing. Volume Resistivity (Ohm/sq/mil) Consumer - Printed heater applications 10,000 to 15,000 Solvent Consumer - Printed heater applications <2500 Solvent Medical - EKG pads, high-speed printing <30 Solvent Consumer - High-volume applications, product blendable with silver ink technology Medical - High-volume applications, medical, used in conjunction with waterbased silver products Consumer - Specific resistive applications, printed resistors, flexible heating elements Medical - Glucose sensors, screen-printable inks 15 min Consumer - Membrane switch, printed heaters, sensors Consumer - Printed resistors and flexible heating elements <40 Water-Based <35 Solvent <60 Solvent <14 Solvent <2 x 10 9 Solvent <10 Solvent Automotive - Rigid circuits, LED attach 1 Ohm/sq/mil ± 15% Solvent Automotive - Printed potentiometers, resistors, heaters, tribological applications Automotive - Printed potentiometers, resistors, heaters, tribological applications Automotive - Printed potentiometers, resistors, heaters, tribological applications Automotive - Printed potentiometers, resistors, heaters, tribological applications Automotive - Printed potentiometers, resistors, heaters, tribological applications Automotive - Printed potentiometers, resistors, heaters, tribological applications Automotive - Printed potentiometers, resistors, heaters, tribological applications 10 Ohms/sq/mil ± 15% Solvent 100 Ohms/sq/mil ± 15% Solvent 1000 Ohms/sq/mil ± 15% Solvent 10,000 Ohms/sq/mil ± 15% 100,000 Ohms/sq/mil ± 15% 1,000,000 Ohms/sq/mil ± 15% Solvent Solvent Solvent <40 Solvent
Printed Electronic Inks 13 Dielectric Non-conductive, dielectric inks insulate multilayer circuitry to allow for circuitry crossover and multilayer applications. These Henkel materials offer excellent flexibility, humidity resistance and additional protection for improved strength and performance for multiple applications including desktop and notebook keyboards, copper-etched circuitry and hybrid circuits. EDAG 1020A E&C EDAG 452SS E&C EDAG PD 038 E&C EDAG PF 021 E&C EDAG PF 455B E&C M 7000 A BLU E&C Screen-printable, UV-curable, dielectric ink for plastic film and paper substrates. Good flexibility and humidity resistance. Screen-printable, UV-curable, dielectric ink for plastic film and paper substrates. Excellent flexibility. For excellent humidity resistance, PF 455B E&C is recommended. Screen-printable ink is designed for use as an insulator for printed circuitry or dot spacer on ITO-sputtered, polyester film. Dot-dispensable, UV-curable, encapsulating photopolymer, designed to secure low-profile, surface-mount devices to rigid or flexible substrates. Screen-printable, UV-curable, dielectric ink for plastic film. Excellent humidity resistance. Screen-printable, solvent-based dielectric ink for rigid substrates. Consumer - Flexible circuits, desktop keyboards, notebook keyboards Volume Resistivity (Ohm/sq/mil) <2 x 10 9 UV Displays - Flexible solar, touch screens <2 x 10 9 UV Consumer - Flexible solar <2 x 10 9 UV Medical - Glucose sensors, screen-printable inks, tens pads, iontophoretic, printed resistors and heating elements for flexibility RFID - Flexible circuits Consumer - Printed electronic circuitry Automotive - Compatible with M 2000 E&C series inks. Rigid circuits, LED attach <2 x 10 9 UV <2 x 10 9 UV <2 x 10 9 Solvent
14 Printed Electronic Inks Other Specialty Inks In addition to silver, carbon and dielectric inks, Henkel also formulates high-performance ink materials that include positive thermal coefficient (PTC), self-regulating products for heating applications, silver plated copper (SPC) materials for costconscious, conductive applications, transparent conductive inks for display and lighting products, and specialized copper inks used for specific shielding and soldering functions. Copper Sprayable Coating EDAG 437 E&C Sprayable, copper-based, conductive-shielding paint. Shielding - Plastic enclosures such as Acrylonitrile Butadiene Styrene (ABS) and fiberglass Volume Resistivity (Ohm/sq/mil) <0.5 Solvent Positive Temperature Coefficient (PTC) Inks ECI 8001 E&C Screen-printable, self-regulating, Positive Temperature Coefficient (PTC) ink. Consumer - Printed, flexible, self-regulating heaters Volume Resistivity (Ohm/sq/mil) <2000 Solvent Transparent Conductive Inks ECI 5000 E&C Series Highly-conductive, screen-printable ink. Very low resistance with good transparency. Consumer - Printed switches Displays - Touch Pads, membrane switches Sheet Resistance (Ohm/sq) <60-200 Solvent Protective Coating NCI 9001 E&C Screen-printable dielelectric designed for use as a protective layer and insulator. Applied over transparent conductive inks, helps improve ink prints for improved strength and performance. Displays - Protective hardcoat for ECI 5000 E&C Series inks Volume Resistivity (Ohm/sq/mil) >1,000,000 Solvent
Printed Electronic Inks 15 Silver Plated Copper (SPC) Inks ECI 4002 E&C ECI 4003 E&C Good adhesion to PET, good environmental stability and low silver migration. Highly-conductive, halogen-free ink, designed to print conductive circuits on PET substrate. Ideal for screen printing. Membrane switches, printable and flexible heaters Membrane switches, printable and flexible heaters Volume Resistivity (Ohm/sq/mil) <0.030 Solvent <0.030 Solvent
Henkel Electronic Materials LLC 14000 Jamboree Road Irvine, CA 92606 1.714.368.8000 1.800.562.8483 Henkel Europe Nijverheidsstraat 7 B-2260, Westerlo Belgium +32.1457.5611 Henkel Asia 332 Mei Gui South Road Waigaoqiao FTZ Shanghai 200131 China +86.21.3898.4800 Across the Board, Around the Globe. www.henkel.com/electronics All marks used are trademarks and/or registered trademarks of Henkel and its affiliates in the US and elsewhere. 2013 Henkel Corporation. All rights reserved. 11278/LT-5980 (10/13)