Refrigerated Air Dryers 1 410-32 000 m3/h
TURBO-DR Refrigerated Dryers Built on Reliability ngersoll Rand s line of TURBO-DR refrigerated dryers provide dew-pointcontrolled compressed air with reliable consistency you can count on. They provide the confidence you demand, while guarding against system corrosion and protecting downstream tools, instruments, products and processes at a low cost of ownership. Superior Heat Transfer at Work At the heart of TURBO-DR refrigerated dryers is our patented high-efficiency heat exchanger. This reduces compressor run time, which lowers energy costs. lean, Dry Air in All Operating onditions Non-cycling models dry air reliably and affordably, with a minimal capital investment. The cycling model design adds a thermal mass storage tank that permits the refrigeration unit to shut down during low heat loads. This feature enables the cycling model to deliver long-term operational savings. Patented multi-layer bar- and plate-type aluminum exchanger designed with advanced computer analytics provides up to 0% lower pressure drop than competitive products Both the cycling and non-cycling models offer multiple design features that enable peak throughput with low pressure drop, high-heat-transfer efficiency and trouble-free, non-fouling operation. Large surface area increases efficiency and superior thermal exchange for stable SO lass 4 performance ntegrated separator with low velocity quiet zone and integrated stainless steel mesh enables 99% condensate removal Fully insulated and sealed enclosure eliminates moisture formation on exterior housing under design conditions Burst tested to exceed x rated pressure Low ost of Ownership Our TURBO-DR refrigerated dryer design provides the air quality and throughput you need while reducing energy consumption, installation time and maintenance. Low pressure drop cycling units average less than 0.2 barg ompact footprint lectronic, no-loss condensate drain nergy-efficient and environmentally friendly refrigerants Reliable construction featuring corrosion resistant materials and fewer moving parts Simplified installation with single-point connections 2 3
Designed to Maximize fficiency ntelligent ontrol How Refrigerated Dryers Work The easy-to-use TURBO-DR controller automatically manages dryer operation for optimum air treatment and energy efficiency. TURBO-DR refrigerated dryers use centrifugal separation to remove moisture at the coldest point in the system. As the air stream is cooled in the aluminium heat exchanger, moisture from the air stream condenses and is discharged through an electronic no-loss drain. The result is highly efficient moisture removal and exceptionally dry, clean air. Microprocessor ontroller n the cycling dryer design, a thermal mass storage reservoir is added to the refrigeration circuit. This enables the compressor to cycle off for energy savings during periods of reduced load. The dryer circuit continues using the stored coolant to remove moisture from the compressed air. ycling Refrigerated Dryers 1 Moist compressed air enters the dryer through the heat exchanger 1 8 2 2 Air is initially cooled by cold, outgoing air in the aluminum pre-cooler/re-heater 3 The refrigerant gas/glycol maintains a consistent dew point to efficiently cool compressed air 4 ycling dryers use a glycol thermal mass, cold energy storage circuit, reducing compressor run time saving energy 3 4 n non-cycling dryers, the refrigerant compressor continuously runs to maintain coolant at the proper temperature; in cycling dryers, it runs only as needed to cool the glycol mass 7 Non-ycling Refrigerated Dryers ondenser 7 ondensed liquid is efficiently removed through a moisture separator asy to use with integrated keypad and backlit LD to view dryer parameters and percentage of energy savings (cycling dryers) Microprocessor constantly monitors dryer functions, including thermal mass temperature (cycling dryers) and provides alarms to minimize dryer downtime Optional MODBUS-compatible RS232/48 communication port enables remote start/stop and remote alarm contact 8 1 8 2 9 Dry air exits the system n non-cycling dryers, the hotgas bypass valve allows for stable refrigeration circuit operation during low demand periods 9 Dryer restarts automatically in the event of a sudden loss of power Adjustable chiller temperature set point and digital temperature display ensures optimal dryer performance, reducing energy use nergy savings is available at the touch of a button (cycling dryers) 3 Dedicated buttons enable convenient adjustment of solenoid drain timing and drain function test Advanced diagnostic memory includes failure code storage 7 4
Performance-Driven Benefits The nergy fficiency of ycling Dryers TURBO-DR refrigerated dryers deliver the performance you need for greater reliability, quality and cost-efficiency from your compressed air system. The dependability of TURBO-DR dryers is derived from the unique combination of components and features designed for a long and productive service life. These dryers satisfy both the quality and performance demands of your application and environment. 4.0 ycling Dryer onsumption kw 3. Non-ycling Dryers 3.0 2. Variable Speed Drive Dryers 2.0 nergy Savings 1. 1.0 0. A 0.0 Thermal Mass Storage Tank (cycling dryers only) A thermal mass reservoir in all TURBO-DR cycling refrigerated dryers sustains air cooling/drying with the refrigeration system cycled off during periods of low demand H 0 20 2 0 7 80 100 % Load Unlike non-cycling or variable speed drive systems, TURBO-DR cycling dryers provide dry, clean air while optimizing energy use across any operating load. F B Quiet ompressor High-quality, fully hermetic compressor offers quiet, reliable operation Superior Heat xchanger Aluminum heat exchanger with integrated moisture separator delivers extreme reliability with superior heat transfer and low pressure drop D log-resistant ondensate Drain Adjustable electric condensate drain with large port resists clogging F G G Advanced Digital ontrols asy-to-use digital controls provide real-time monitoring, trouble-free operation and remote connection asy Access Refrigeration Valves Accessible refrigeration service valves simplify maintenance J co-friendly Refrigerant nvironmentally friendly R407 or R13A refrigerant meets or exceeds most regional regulations and standards K Robust Packaging Rugged design and construction limit the likelihood of shipping damage and provide a strong foundation for a long, productive service life High-Quality nclosure Heavy gauge steel cabinet is powder-coated for added durability Large ondensers Generously sized condensers are precisely positioned to avoid accumulation of dust and/or debris H B J A D K fficient Pre-cooler/Re-heater Reduces cooling costs through a dual-purpose design that conditions exiting air, while lowering the initial heat load of incoming air TURBO-DR ycling Refrigerated Dryer 7
Large apacity Dryers Modular Design for nhanced Productivity ycling and non-cycling refrigerated dryers for larger compressed air volumes 400 to 32 000 m 3 /h accomplish drying by integrating multiple independent refrigerant core modules mounted onto a single frame and manifolded to a common header. The cycling version shares a common glycol circuit with primary and back-up pumps to ensure uninterrupted operation. This design allows for additional built-in expansion capability and redundancy. ach refrigerant module retains its own refrigeration system with heat exchanger, and a no-loss-drain linked by a common control so that it can run independently. This provides the right balance of cooling proportional to overall compressed air volume. The system also uses multiple shared compressors and pumps to provide redundancy and to increase uptime. Both the cycling and non-cycling models benefit from a patented aluminum heat exchanger design that enables peak throughput with low pressure drop, high-heat-transfer efficiency and trouble-free, non-fouling operation. Redundancy for Added Reliability Since each refrigerant module works independently, the redundant, banked system enables complete continued operation even if a module is offline. Overall system function is coordinated through fully adjustable digital controls to meet application requirements. TURBO-DR Refrigerated Dryer Specifications Flow Pressure Absorbed Power (kw) Max onnections 3 PDP Drop Air Water Pressure n/out Width Depth Height Weight Model m 3 /h bar g ooled ooled bar g onnection mm mm mm kg TURBO-DR Non-ycling Refrigerated Dryers TN1410 A/W 1 410 0,24 2,78 2,42 13 3" BSP 784 1 388 1 8 270 TN1890 A/W 1 890 0,29 4, 4,18 13 3" BSP 784 1 388 1 8 300 TN220 A/W 2 20 0,30 4,99 4,48 13 DN100 914 1 388 1 8 330 TN3000 A/W 3 000 0,27,29,2 13 DN12 1 00 1 10 1 70 420 TN4200 A/W 4 200 0,30 7,29,0 13 DN12 1 00 1 10 1 70 20 TN4800 A/W 4 800 0,29 9,2 8,1 13 DN10 1 00 1 10 1 70 20 TN400 A/W 400 0,2 9,2 8,1 13 DN10 1 00 1 10 1 70 720 TN0 A/W 0 0,31 10,99 9,84 13 DN10 1 00 1 10 1 70 73 TN900 A/W 9 00 0,28 14,9 13,2 13 DN200 2 270 1 90 1 70 1 128 TN1100 A/W 11 00 0,29 18,1 1,2 13 DN200 2 270 1 90 1 70 1 20 TN13300 A/W 13 300 0,31 22,32 20,17 13 DN200 3 02 1 90 1 70 1 30 TN18100 A/W 18 100 0,2 29,92 27,04 13 2xDN200/1xDN300 4 00 1 90 1 70 2 2 TN23000 A/W 23 000 0,29 3,32 32,4 13 2xDN200/1xDN300 4 00 1 90 1 70 2 410 TN200 W 2 00 0,31-40,34 13 2xDN200/1xDN300 4 00 1 90 1 70 2 720 TURBO-DR ycling Refrigerated Dryers TD1410 A/W 1 410 0,1 2,98 2,2 13 3" BSP 784 1 388 1 8 400 TD1890 A/W 1 890 0,27 4,41 4,04 13 3" BSP 784 1 388 1 8 430 TD220 A/W 2 20 0,23 7,73 7,22 13 DN100 914 1 388 1 8 00 TD3000 A/W 3 000 0,18 8,04 7,2 13 DN12 1 00 1 10 1 70 740 TD4200 A/W 4 200 0,29 8,04 7,2 13 DN12 1 00 1 10 1 70 770 TD4800 A/W 4 800 0,20 10,27 9,2 13 DN10 1 00 1 10 1 70 1 010 TD400 A/W 400 0,2 10,27 9,2 13 DN10 1 00 1 10 1 70 1 040 TD8000 8 000 0,1-13,90 13 DN10 1 00 3 000 1 900 1 200 TD1000 10 00 0,1-18,2 13 DN200 1 00 3 000 1 900 1 30 TD1300 13 00 0,1-24,22 13 DN200 1 800 3 00 1 900 1 700 TD1000 1 000 0,1-28,72 13 DN200 1 800 3 00 1 900 1 90 TD1800 18 00 0,1-38,88 13 DN20 1 800 4 000 2 200 2 10 TD21000 21 000 0,1-38,88 13 DN20 2 400 4 000 2 200 2 700 TD200 2 00 0,1-48,04 13 DN20 2 400 4 00 2 200 3 100 TD32000 32 000 0,1-8,72 13 DN300 2 400 4 00 2 200 3 800 Data refers to the following conditions: air FAD 20 /1 bar g, pressure 7 bar g, ambient temperature 2, air inlet temperature 3, condensing mean temperature 40, stated pressure dew points in accordance with SO 873-1:2001 standards. A = Air-cooled model W = Water-cooled model Seawater-cooling is available for most models, please contact your local representative for additional information. For applications with flow requirements outside of the values listed in the table, please contact your local representative for additional information. TURBO-DR TD8000 through TD 32000 cycling refrigerated dryers use next generation, environmentally friendly R13A refrigerant to help reduce global warning potential. 8 9
We Build Solutions We do more than build products at ngersoll Rand. We bring our customers unmatched experience in designing comprehensive compressed air systems that cover virtually any need. Your Trusted Partner in ompressed Air Optimize your total ost of ownership, while maximizing Availability, Reliability and fficiency throughout the life of your compressed air system with our Lifecycle AR services. Systems and Support to Keep You Productive Who better to design, build and maintain today s process air solutions at peak efficiency than one of the companies that leads the world in building them? ngersoll Rand solves process and business problems to help you succeed in today s global economy through enhanced reliability, energy efficiency and productivity that lower your total cost of ownership. As your fourth utility, compressed air should be as dependable as your electric, water and gas services. total ost of ownership X P R T S Availability Lifecycle cost planning Global technical support System application & configuration omprehensive services System design and engineering 24/7 service availability Fixed-cost service agreements Factory-certified technicians Risk transfer Rental solutions System optimization System health monitoring Advanced system control Genuine replacement parts Air distribution configurations System assessments Performance upgrades System leak assessments fficiency L F Y L Service technology tools System risk analysis Reliability Design nstall ommission Operate Maintain xtend fficient Solutions Save nergy and Our nvironment As part of ngersoll Rand s commitment to increase energy efficiency and reduce climate impact from its product portfolio, TURBO-DR uses next-generation refrigerants that have a low global warming potential (GWP). These refrigerants can reduce the environmental impact by significantly lowering greenhouse gas (GHG) emissions as compared to traditional refrigerants without compromising performance or safety. PackageAR TM...eliminate the inconvenience No matter where your facility is located, ngersoll Rand is committed to serving you 24 hours a day, seven days a week, and is available to support you with innovative, cost-effective service solutions that will keep you running at peak performance. Let ngersoll Rand handle the pressures and responsibilities of owning a compressed air system with our signature service contract. 10 11
ngersoll Rand (NYS:R) advances the quality of life by creating comfortable, sustainable and efficient environments. Our people and our family of brands including lub ar, ngersoll Rand, Thermo King and Trane work together to enhance the quality and comfort of air in homes and buildings; transport and protect food and perishables; and increase industrial productivity and efficiency. We are a $13 billion global business committed to a world of sustainable progress and enduring results. centrifugal.ingersollrand.com Distributed by: ngersoll Rand, R, the R logo, TURBO-DR and PackageAR are trademarks of ngersoll Rand, its subsidiaries and/or affiliates. All other trademarks are the property of their respective owners. ngersoll Rand compressors are not designed, intended or approved for breathing air applications. ngersoll Rand does not approve specialized equipment for breathing air applications and assumes no responsibility or liability for compressors used for breathing air service. Nothing contained on these pages is intended to extend any warranty or representation, expressed or implied, regarding the product described herein. Any such warranties or other terms and conditions of sale of products shall be in accordance with ngersoll Rand s standard terms and conditions of sale for such products, which are available upon request. Product improvement is a continuing goal at ngersoll Rand. Any designs, diagrams, pictures, photographs and specifications contained within this document are for representative purposes only and may include optional scope and/or functionality and are subject to change without notice or obligation. We are committed to using environmentally conscious print practices. 201 ngersoll Rand RTS-081-13 08/1