OWNERS MANUAL FOR CORDLESS INFLATOR AIR260

OWNERS MANUAL FOR CORDLESS INFLATOR AIR260 POWER SUPPLY OUTLET: AIR OUTPUT: BATTERY: RECHARGING TIME: WEIGHT: DIMENSIONS: FUSE: LIGHT BULB: SPECIFICATIONS DC 12V 15 AMP 180W MAX 260 PSI MAX PRESSURE SEALED LEAD-ACID MAINTENANCE FREE RECHARGEABLE BATTERY DC 12V 6.5 AH AC CHARGER 7-9 HRS. CAR BATTERY 3-5 HRS. (APPROX.) WHILE DRIVING 11 lbs. 11x5x9 (LxWxH) 15 AMP REPLACEABLE 12V 10W Your new Air260 is shipped fully charged. However, some battery discharge may occur during shipment. Recharge your Air260 for 14-16 hours before initial use. Please read sections on charging for full instructions and safeguards. TABLE OF CONTENTS Warranty... 2 Safety & Warning Guidelines... 3 Battery Indicator... 4 Operating Instructions... 4-5 Charging the Unit... 5 Fuse Replacement... 6 Bulb Replacement... 6 Battery Disposal... 6 Product Safeguards... 6 Breakdown & Accessories... 7 DESCRIPTION The cordless rechargeable air compressor also serves as a flashlight, emergency flasher and a 12 volt power supply. The compressor delivers 260 PSI at a low CFM. The compressor can be used to inflate tires, toys and pool flotations. The 12 volt power supply can power any tool or appliance rated under 15 AMP. MGP-AIR260 2/23/98 DeVILBISS AIR POWER COMPANY 213 INDUSTRIAL DRIVE JACKSON, TN 38301-9615

LIMITED WARRANTY ONE YEAR FROM DATE OF PURCHASE All merchandise manufactured by DeVilbiss Air Power Company/ExCell Manufacturing is warranted to be free of defects in workmanship and material which occur during the first year from the date of purchase by the original purchaser (initial user) Products covered under this warranty include: air compressors, *air tools, accessories, service parts, pressure washers, and generators used in consumer applications (i e, personal residential household usage only) Air compressors, *air tools, accessories, service parts, pressure washers, and generators used in commercial applications (income producing) are covered by a 90 day warranty DeVilbiss Air Power/ExCell Manufacturing will repair or replace, at DeVilbiss/ExCell s option, products or components which have failed within the warranty period Repair or replacement, and service calls on 60 and 80 gallon air compressors, will be handled by Authorized Warranty Service Centers and will be scheduled and serviced according to the normal work flow and business hours at the service center location, and depending on the availability of replacement parts All decisions of DeVilbiss Air Power Company/ExCell Manufacturing with regard to this policy shall be final This warranty gives you specific legal rights, and you may also have other rights which vary from state to state RESPONSIBILITY OF ORIGINAL PURCHASER (Initial User): Retain original cash register sales receipt as proof of purchase for warranty work Use reasonable care in the operation and maintenance of the product as described in the Owners Manual(s) Deliver or ship the product to the nearest DeVilbiss Air Power/ExCell Manufacturing Authorized Warranty Service Center Freight costs, if any, must be paid by the purchaser Air compressors with 60 and 80 gallon tanks only will be inspected at the site of installation Contact the nearest Authorized Warranty Service Center, that provides on-site service calls, for service call arrangement If the purchaser does not receive satisfactory results from the Authorized Warranty Service Center, the purchaser should contact DeVilbiss Air Power Company/ExCell Manufacturing THIS WARRANTY DOES NOT COVER: Merchandise sold as reconditioned, floor models and/or display models Any damaged or incomplete equipment sold "as is" Merchandise used as "rental" equipment Merchandise that has become inoperative because of ordinary wear, misuse, freeze damage, use of improper chemicals, negligence, accident, improper and/or unauthorized repair or alterations including failure to operate the product in accordance with the instructions provided in the Owners Manual (s) supplied with the product *Air Tools: O-Rings and driver blades are considered ordinary wear parts, therefore, they are warranted for a period of 45 days from the date of purchase An air compressor that pumps air more than 50% during a one hour period is considered misuse because the air compressor is undersized for the required air demand Maximum compressor pumping time per hour is 30 minutes Merchandise sold by DeVilbiss Air Power/ExCell Manufacturing which has been manufactured by and identified as the product of another company The product manufacturer's warranty will apply Repair and transportation costs of merchandise determined not to be defective Cost associated with assembly, required oil, adjustments or other installation and start-up cost ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECT, FAILURE OR MALFUNCTION OF THE PRODUCT Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE Some states do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you Form: SP-100-F - 10/28/97 213 Industrial Drive Jackson, TN 38301-9615 Telephone: 1-800-888-2468, Ext 2 FAX: 1-800-888-9036 2 ENG

CORDLESS INFLATOR WARNINGS This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the following symbols. Please read the manual and pay attention to these sections. IMPORTANT SAFETY INFORMATION - A HAZARD THAT MIGHT CAUSE SERIOUS INJURY OR LOSS OF LIFE. Information for preventing damage to equipment. IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS READ AND UNDERSTAND ALL SAFETY WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS PRODUCT. IMPROPER OPERATION OF THIS EQUIPMENT COULD LEAD TO SERIOUS INJURY HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT RISK OF EXPLOSION RISK OF EYE INJURY YOUR COMPRESSOR IS CAPABLE OF PRODUCING compressed AIR AT HIGH PRESSURE which could cause tires, toys and other inflatables to EXPLODE, resulting in serious injury. Toys such as footballs, basketballs, soccer balls, beach balls, etc. REQUIRE VERY LOW AIR PRESSURE to inflate. OVER INFLATION can result in a VIOLENT EXPLOSION. Your air hose is equipped with a universal adapter. Its purpose is to permit attachment of inflation accessories. Use of the clamp for UNATTENDED INFLATION COULD RESULT IN EXPLOSION causing serious injury. Internal ELECTRICAL COMPONENTS GENERATE SPARKS which could ignite flammable vapors. COMPRESSED AIR STREAM CAN PROPEL solid OBJECTS, dirt and dust, glass particles, etc. at high speed, RESULTING IN SERIOUS EYE INJURY. NEVER EXCEED THE MAXIMUM PRESSURE RATING OF ANY INFLATABLE. Check pressure frequently during inflation. NEVER ALLOW CHILDREN TO OPERATE YOUR AIR COMPRESSOR! CONTROL AIR PRESSURE into such equipment BY ADDING SMALL AMOUNT OF AIR AT A TIME, CHECKING THE INCREASE IN PRESSURE each time before adding more air. Read and follow Equipment Manufacturer s recommendations for proper inflation. NEVER USE THE UNIVERSAL ADAPTER AS MEANS OF UNATTENDED INFLATION! AIR PRESSURE CAN QUICKLY RISE TO DANGEROUS LEVELS! If the chuck is attached to a tire valve stem or inflation attachment, stay with and MONITOR THE INFLATION until it has been completed. NEVER OPERATE COMPRESSOR NEAR GASOLINE or other flammable vapors. Use in a well ventilated area. Always WEAR ANSI Z87.1 Approved SAFETY GLASSES when using this equipment. 3 ENG

OPERATING INSTRUCTIONS Your NEW AIR260 is operated by three switches refer to illustration on page 7: Switch 1 : (Power On / Off Recharge): Switch power On to use the compressor and/or light. Turn power Off to store or recharge. The power must also be On to use the DC output. Switch 2 : This switch operates the compressor. Switch 3 : This switch operates the light. The switch is a three function switch. Set the switch in the center position for Off, up for flash and down for constant light. BATTERY INDICATOR LIGHTS When the power switch is turned on the GREEN charged light should also come on, if the GREEN and YELLOW lights both come on your unit needs to be recharged, if only the YELLOW light comes on your unit must be recharged immediately because the battery is completely drained. Failure to recharge the unit when the YELLOW light comes on, can lead to permanent battery damage. If the unit is allowed to operate after the YELLOW light comes on and not recharged the battery will be completely drained and not rechargeable, leading to permanent battery failure. For maintaining the battery, recharge once every 3 to 5 months even if the unit is unattended. Green Yellow Battery Light Light Condition On Off Fully charged On On Needs recharging Off On Recharge immediately AIR COMPRESSOR OPERATION + Attach the universal adapter onto the valve stem or insert the inflation needle or nozzle. + Push the lever down to lock into place. + Before the compressor is turned on, check the pressure gauge. + Turn on the power On/Off switch ( Switch 1 ), then turn on the compressor switch (Switch 2 ). When the desired pressure is reached turn the compressor switch off. Turn off the power On/Off switch and disconnect from tire or remove nozzle when finished. THE COMPRESSOR MUST BE ALLOWED TO COOL FOR 10 MINUTES AFTER EACH 10 MINUTES OF OPERATION. DC 12V POWER SUPPLY OPERATION + The AIR260 can supply power to all 12 volt DC items that are rated below 15A. + Turn on the power On/Off switch (Switch 1 ), check for the GREEN light and plug into the 12V OUTPUT socket. DO NOT ATTEMPT TO CONNECT ITEMS EXCEEDING 12 VOLTS DC AT 15 AMP. This unit is NOT intended for recharging a car battery. 4 ENG

Working Time For DC 12V Power Supply: APPLIANCE EXAMPLES Power Consumption (Watts) Continuous Working Time (Approx.) VACUUM CLEANER SOLDERING IRON CAMPING LIGHT PORTABLE TV RADIO CASSETTE VIDEO RECORDER CELLULAR PHONE 100W 40W 30W 20W 15W 10W 7W 22 MINS 1.2 HRS 1.5 HRS 6 HRS 4 HRS 7 HRS 10 HRS The above list are typical examples for your reference and will be available after battery is fully charged. Note: AMPS x 12* = Watts Your unit is rated at 12 volts LIGHT/FLASHLIGHT OPERATION + Turn on the power by pushing the On/Off switch to ON (Switch 1). + By pushing the light switch to position, the light will go into the continuous beam mode. + By pushing the same switch for position, the light will go into the flashing beam mode. + By pushing the switch in the middle position, it will turn light off. + Working time for built-in light: 8 hours from full charge. EMERGENCY DC 12V OPERATION Only use the compressor in this mode in emergency situations when the battery is weak and can not be immediately charged. + Make sure the car is running when operatiing in this mode. Turn the power On/Off switch (Switch 1) to the O/Recharge (off) position. + Plug one cigarette adapter into the charging socket on front panel (12V input). + Plug the other end into the cigarette lighter (12V source). + Turn the compressor switch on (Switch 2) and run compressor and/or light. After use, recharge battery. (See charging the unit) When operating the compressor in this mode, make sure the power On/Off switch (Switch 1) is in the O/Recharge (off) position. If main switch is on, the 12V power could blow a fuse or possibly damage compressor and/or battery. CHARGING THE UNIT The battery in the AIR260 can be recharged repeatedly (typically 800-1000 times, provided normal operating procedures are followed.) AC Charging Method - By the AC 115V Recharging Adapter See page 7 1. Place the power On/Off switch in O/Recharge (Off) position. 2. Plug the jack of AC charger into input socket on front panel (AC input). 3. Plug charger into a 120V electrical outlet. 4. The RED CHARGING LIGHT will come on. Recharging time is 14 to 16 hours by AC charger first time, 7 to 9 hours thereafter. DC Charging Method - By the DC 12V Recharging Adapter The AIR260 can be recharged by CAR BATTERY while driving. 1. Place the power On/Off switch in O/Recharge position. 2. Insert one end of DC 12V recharging adapter into the DC 12V Charge/Output Socket on front panel. 3. Plug the other cigarette plug into 12V car s lighter socket. 4. The RED CHARGING LIGHT will come on. Recharging time is 3 to 5 hours while driving 5. If RED CHARGING LIGHT does not come on, check fuses. 5 ENG

Recharging or operating while car engine is not running may drain off car s battery and IS NOT RECOMMENDED. Never start the car (vehicle) when the DC 12-volt recharging adapter is plugged into the cigarette lighter. The voltage surge could blow a fuse. FUSE REPLACEMENT (AIR COMPRESSOR) 1. Make sure that the power On/Off (Switch 1) is in the O/Recharge (Off) position and the 12V OUTPUT socket and any recharging adapters are disconnected. 2. Remove rear cover by pressing down and sliding rearward. 3. Remove fuse housing by turning counterclockwise and replace with new 15A FUSE ONLY, close the cover. Fuse Replacement (12V Recharging Adapter) 1. Unscrew end of cigarette lighter adapter which contains fuse (only one has a fuse). 2. Replace with new 15A FUSE ONLY, replace end. NEVER replace a fuse with a HIGHER AMPERE FUSE as this will cause permanent damage to the unit. BULB REPLACEMENT 1. Make sure that the power On/Off switch (Switch 1) is in the O/Recharge (Off) position. 2. Remove light lens cover carefully by pressing in on both sides and slowly pull cover off. 3. Push and turn bulb clockwise and pull to remove. 4. Insert new bulb and rotate counterclockwise until it stops. 5. Replace lens cover. BATTERY DISPOSAL This product contains a rechargeable sealed lead-acid battery. The environmental laws in some states require retailers to accept returns of rechargeable batteries for proper disposal. Check the state environmental laws before disposing of this product. PRODUCT SAFEGUARDS 1. DO NOT CONTINUE TO OPERATE THE UNIT AFTER THE YELLOW LIGHT ONLY COMES ON. RECHARGE THE UNIT IMMEDIATELY. PERMANENT BATTERY FAILURE WILL OCCUR. 2. Only use the provided Recharging Adapters. 3. Avoid charging battery in ambient temperature below 40ºF (5ºC) or above 105ºF (40ºC). 4. Do not operate unit while charging. (See Emergency DC12V Operation) 5. Do not expose unit to rain. 6. Do not put metal objects into DC12V OUTPUT sockets. 7. Never use a fuse with a higher ampere rating, use 15A fuse only. 8. Allow compressor to cool for 10 minutes after each 10 minutes of continuous operation. Over usage could cause compressor failure. 9. Never attempt to start the car engine while the inflator/compressor is still connected to the car s cigarette lighter plug. Blown fuse may occur. 10. Recharge the unit once every 3 to 5 months even if the unit is unattended. 6 ENG

AIR260 DIAGRAM 7 ENG

OWNERS MANUAL FOR CORDLESS INFLATOR AIR260 DeVILBISS AIR POWER COMPANY 213 INDUSTRIAL DRIVE JACKSON, TN 38301-9615 8 ENG