Broiler Production Costs



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Broiler Production Costs A Preliminary Survey on 17 Willamet±e Valley Farms, 1952 M. H. Becker Agricultural Experiment Station Oregon State College Corvallis Circular oc Information 513 June 1952

Broiler Production Costs ic A Preliminary Survey on 17 WHiamette Valley Farms, 1952 M. H. BECKER Assistant Agricultural Economist Oregon Agricultural Experiment Station This is a preliminary survey. The sample is small and only a short period of time covered. Consequently, the averages shown here may not represent the average cost of producing broilers for the state as a whole. The report does provide, however, useful and timely data on a few broiler enterprises in the Willamette Valley. The data contained in this report cover the cost and returns on 76,962 broilers marketed during the period January 5 through April 15, 1952. The majority of the birds were marketed during February and March. Nearly all of the producers in this study handled only one brood at a time; that is, a brood was raised and sold before another brood was started. In computing costs of production (Table 1), feed, chicks, and supplies were charged at cost. Labor was valued at $1 per hour for operator and family labor. Hired labor was charged at cost. It also averaged $1 per hour on the three farms where hired labor was used. The labor charged against the broiler enterprise includes all labor used in preparing the house for the birds, extra labor at marketing time, and all labor used for feeding and caring for the birds. Producers' estimates of values for buildings and equipment were used as a basis for computing those costs. Charges include depreciation, interest on investment at 5 per cent, and insurance. Taxes were estimated and included in the charges. The yearly building and equipment costs were prorated among the flocks raised during the year. If a producer raised four broods during the year, one-fourth of the annual building and equipment costs were charged to the flock covered in this study. The charge for supplies includes cost of litter, medicine, fuel for brooding, lime, grit, insurance on chicks, and other miscellaneous charges such as use of telephone, automobile, etc., when used for the broiler enterprises. Many different systems were used to finance the broiler enterprise. In order to make each operation comparable, a uniform rate was charged for the use of the working capital which would be tied up in cost of the chicks and feed until the birds were sold. The author gratefully acknowledges the cooperation received from the broiler producers who furnished the basic data for the study. The personnel of the various broiler processors also contribute assistance in this study. Acknowledgments are especially due Noel Bennion, Extension Poultry Specialist, for his assistance in planning the study, and to members of the Poultry Department and Agricultural Economics Department, Oregon State College, for their assistance in preparing this report.

2 Table 1. BROILER PRODUCTION COSTS, 17 Farms, Willarnette Valley, Oregon, November, 1951 through April, 1952 Feed Item Chicks... Buildings and equipment.. Supplies Interest on working capital. Total (excluding labor). Labor... Total, all costs Share of total cost Per cent Average per bird sold Cents Average per pound Cents 61.8 55.75 18.88 20.0 18.08 6.13 4.9 4.40 1.49 4.1 3.69 1.25 0.6 0.53.18 91.4 82.45 27.93 8.6 7.77 2.63 100.0 90.22 30.56 Your cost per pound Cents Average price received per pound... 29.96 cents Average feed conversion ratio.... 3.214 pounds feed/pound gain Average weight of birds when sold... 2.95 pounds Average age when sold........... 10.5 weeks Range in Costs Total production costs ranged from 27.22 cents per pound to 35.12 cents per pound. The five low-cost producers raised broilers for an average of 28.37 cents per pound. Costs for the five high-cost producers averaged 33.67 cents per pound. The seven remaining producers had costs averaging 30.58 cents per pound. Of the 81,050 birds started, Moralify 76,962 were sold, giving an average mortality rate of 5.04 per cent. The lowest mortality reported was 1.9 per cent on a flock of 3,200 birds. Highest mortality reported was 9.8 per cent on a 4,500 bird flock. Size of Flocks The snrllest flock in the study started 990 birds and the largest flock started 12,250 birds (Table 2). The average number of birds started per flock was 4,768. Table 2. SIZE DISTRIBUTION Size of group (Number of birds started) Number of producers Average size per group 0 to 1,999 2 1,158 2,000 to 3,999 5 2,612 4,000 to 5,999 5 4,805 6,000 to 7,999 3 6,993 g,000 or more... 2 10,335

Feed Conversion Ratio 3 The feed conversion ratio (pounds feed per pound of gain) ranged from a low of 2.75 to a high of 3.584. The average price of all feed (excluding the cost of medication) averaged *5.88 per hundredweight. This is the net cost of feed delivered to the place. Age of Birds Marketed The birds from four flocks were marketed during the tenth week, the earliest marketing being at 65 days. Eight producers marketed their birds during the eleventh week, and five marketed during the twelfth week. Prices Received Prices received for broilers ranged from 26 cents per pound to 33.5 cents per pound at the farm. The average price was 29.96 cents per pound. Out-of-Pocket Costs Out-of-pocket costs for chicks, feed, and supplies averaged 26.26 cents per pound. Cost for these 3 items ranged from 22.50 cents to 29.94 cents per pound. This is the amount which a producer must recover before he has any return to labor and use of the buildings and equipment involved. Returns to Labor After making an allowance for all other costs, the labor expended on the broiler enterprise returned an average of 77 cents per hour. Five producers had nothing left for their lab 5r after allowing for all other costs Total labor requirements averaged 68 hours per 1,000 birds raised, and ranged from 34 to 150 hours per 1,000 birds. Investment in Equipment The average investment in buildings and equipment amounted to $1, 058 per 1,000 birds. Investment ranged from $543 (per 1,000 birds) to $4,038 per 1,000 birds. These figures represent the producer1s estimate of the present value of his buildings and equipment. It would require a much higher investment to purchase these same broiler plants new. Formulas for Estimating Broiler Production Costs The following formulas are based on the cost of raising 76,962 broilers on 17 farms in the Willamette Valley during the period of November 1951 through April 1952. The majority of these broilers were produced during the period of December 1951 through March 1952. These formulas provide an estimated cost only. To the extent that a broiler operation differs from the averages used here, the estimated costs may be too high or too low. Broiler producers who know their own feed conversion ratios, labor requirements, etc., can substitute their figures for the averages used.

3.2 (Pounds of feed) times cost of feed in cents per pound 0.027 (Hours of labor) times cost of labor in cents per hour.......35 Times price of baby chicks in cents...... 2.9 (Constant for the supplies, building and equipment costs) Total costper pound...... If, for example, the cost of feed were 5.9 cents per pound, wage rate $1.00 per hour and the baby chick price 17 cents, the net cost per pound would be 30.5 cents, computed as follows: 3.2 x 5.9 = 18.9 cents 0.27 x 100 = 2.7 cents 0.35 x 17-6.0 cents Plus constant = 2.9 cents Total of 4 items = 30.5cents net cost/pound No credit is allowed for the value of the manure since most of the producers give the manure away to other people for removing it. The factor used with the price of the chicks makes an allowance for a mortality of 5.04 per cent, the average for this study. The constant (2.9 cents per pound) is the average cost per pound for all other costs, including building and equipment cost, fuel for brooding, litter, grit, and other supplies, and an allowance for interest on working capital. A formula for estimating the majority of the cash costs (feed, chicks, and supplies) is as follows: 3.2 (Pounds of feed) times cost of feed in cents per pound 0.35 Times price of baby chicks in cents 1.2 Constant for supplies (litter, grit, fuel for brooding, etc.) Using the same example as above, the cash cost per pound would be: 3.2 x 59-18.9 cents 0.35 x 17-6.0 cents Plus constant for supplies - 1.2 cents Cash cost per pound - 26.1 cents

Table 3. Factors Influencing Returns of 17 Broiler Producers, Willainette Valley, Oregon - 1951-52 Feed Cash Total Price Net Return to Total Weight per costs cost received return labor per labor of pound per per per per 1,000 per Farm Birds birds of Age Nor- pound pound pound broiler birds 1,000 number sold sold gain sold tality La birds Pounds Pounds Weeks Per cent Cents Cents Cents Cents Hours 1... 6,000 3.04 3.2 10.3 5.4 25.66 29.72 33.0 9.97 $178 78 2... 6,400 2.87 3.305 11.4 8.6 25.77 29.96 27.0-8.52-1 109 3... 5,300 2.90 3.25 10.0 3.6 23.73 28.68 26.0-7.79 13 78. 4.. 955 2.82 3.19 10.0 3.5 25.19 30.98 31.5 1.46 96 82 5... 6,742 2.95 3.271 10.5 3.7 27,64 30.54 27.5-8.97-55 34 3,872 3.03 3.30 11.6 3.2 27.82 31.79 28.07-11.26-28 85 7... 1,999 2.68 2.855 9.3 2.5 25.8 32.84 33.0 0.4 123 119 6... 8... 2,038 2.95 3.074 11.3 3.0 24.49 27.22 31.0 11.19 156 44 9... 5,673 3.05 3.193 10.6 3.8 25.97 32.20 30.96-3.77 85 123 10... 3,0/4 2.92 3.047 9.6 1.9 27.17 34.18 29.0-15.13-1 150 U... 4,060 3.34 3.32 11.6 9.8 28.54 34.03 29.95-13.94 3 143 12... 11,606 2.97 3.142 11.0 5.3 27.02 30.49 33.5 8.94 132 42 13... 2,561 2.63 3.584 9.8 1.5 29.94 35.12 30.0-13.47-44 90 14... 7,684 2.78 3.094 10.3 8.7 25.18 28.49 29.26 2.13 90 69 15... 4,000 3,09 3.451 10.8 3.0 26.95 29.54 31.0 4.5 86 40 16... 1,283 2.65 2.75 9.7 3.2 22.50 30.59 30.0-1.6 80 64 17... 3,148 3.05 3.252 10.1 1.9 23.29 27.43 27.0-1.3 55 67 Average 4,527 2.95 3.214 10.5 5.04 26.26 30.56 29,96-1.8 $ 60 68 Includes all cash costs for feed, chicks, fuel, insurance on chicks, litter, grit, lime. Does not include cash cost of taxes and insurance on buildings and equipment. Includes all costs for labor, buildings and equipment, estimated taxes, insurance, feed and supplies. Difference between total costs and total returns. Return to all labor after all cash costs have been paid and allowances made for all non-cash costs such as depreciation and interest on buildings and equipment.