GLASS SUSPENSION INSULATOR

GLASS SUSPENSION INSULATOR Glass Suspension Insulators ANSI Class macleanpower.com

Glass Insulators glass glass insulator insulator production production shop shop MacLean Power Systems Glass Glass insulator insulator production production shop shop produces produces high-voltage overhead line line insulators of of various various types types withstanding mechanical failing failing load load from from 40 40 kn kn to to 530 530 kn kn incompliance with with the the State State and and international standards requirements. Toughened or or annealed MacLean annealed glass Power glass is used is Systems used as as insulating is a leading material material manufacturer which which has of has products a a high high insulating used by utilities properties, for mechanical building transmission strength, strength, thermal and thermal distribution and and chemical lines and stability. substations. MPS product families include hardware and connection products as well as insulation and protection According products. to With to the the global customer raw material requirements sourcing for capabilities, for areas areas with with MPS the the produces high high air air over pollutions, factory,000 factory produces items insulators in nine using manufacturing using pins facilities pins equipped with worldwide. with zinc With zinc sleeves, six production being facilities the the "sacrificial electrode" which which prevent for for a long a long time time the the corrosion caused by by DC DC in the United States, MPS has a highly flexible supply chain which is the foundation and and the the environment. to the MPS business model which supports local manufacturing for high service Thermal levels, treatment diversity development of of glass glass (hardening) programs and provides also sustainability high high mechanical and green and and initiatives. electrical properties and and thermal strength of of the the insulator. After subsequent thermal tests defective Maclean items Power items are Systems are rejected. (MPS) It guarantees It is known the for the years specified of quality characteristics products in of the of insulators. Power Utility Market. Their toughened glass insulators are no exception. Made with quality After materials After thermal and tests quality tests all control all glass glass standards parts parts are are that subjected are unmatched to to the the in visual the industry. inspection and verification of of dimensions. With quality products, knowledgeable people and a generous storm inventory, After After the the assembly of of glass glass insulators routine mechanical and and electrical tests are are carried MacLean carried out. out. is a great partner to have. In 2007, In 2007, Steep Steep wave wave front front (puncture in in air) air) tests tests were were carried out out to to meet meet the the standard standard requirements of of IEC IEC 61211:2004. 1

Global Insulator Group LLC Global Group (GIG) is the company that uralsky Insulators and Fittings Plant) manages distribution and promotion of products of OAO d Fittings YuAIZ Plant (Yuzhnouralsky was founded Insulators in 1957 and Fittings and Plant), now Russia is an y sector, and uniting Lviv Insulator on the Company same Ltd., area Ukraine. a few Mentioned production producers are the reputable manufacturers of glass and duction, ceramic insulator production, forging and porcelain insulators, line fittings for overhead transmission lines and switchgears, stations and substations with voltages from ement system 0.4 to 1150 was. established on the factory in and in 2009 its systematical development enabled liance with from Russia the and new other version CIS countries of and ISO 48 countries 9001:2008 in g center Europe, has Latin an America, accreditation Middle East, with Asia-Pacific the region, Federal Africa lation and are the Metrology, regular customers and of Global meets Insulator requirements Group. rd GOST R and the international standard ISO/IEC :2005. am in 2006 the new glass furnace was constructed The quality management system established the factories ning of 2008 the WALTEC production line for the is certified in accordance with the international standard ISO ulating parts 9001:2008. was put into operation. Today the on process of the enterprise is continuing. ubjected to type and periodical tests in independent est centres. ОАО Factory YuAIZ has the possibility to carry out o the special requirements of the customers. The products gained widespread acceptance in power systems, railroad facilities, oil and gas industry. More than 300 companies The companies production quality is confirmed by international quality certificates. Yuzhnouralsky Insulators and Fittings Plant was founded in y Ltd. 1957 ("LIC" and now Ltd.) is an unique enterprise in the energy sector, uniting on the same area a few production facilities: glass g high-voltage insulator production, insulators ceramic made insulator of production, toughened forging and and d in 1965. casting workshops. ernization was brought into force at LIC: the new In 1996, the quality management system was established structed on and the a factory modern in accordance production with ISO 9001, line and for in 2009 manuhas been its installed. systematical The development modernization enabled the of confirmation production efficiency, of compliance increased with the new product version of ISO competitiveness 9001:2008 requirements. YuAIZ testing center has an accreditation with vanced equipment WALTEC allowed the company the Federal Agency for Technical Regulation and Metrology, ccording and to meets international requirements standards. of the Russian State standard GOST of insulators manufactured in Lviv Insulator Plant 17025:2005. y, have been successfully operated on lines with V in power Within systems the investment of program more in 2006 than the 40 new glass countries roof positive furnace of was perfect constructed quality at the factory. and In high the beginning performtors. 2008 the WALTEC production line for the manufacturing of of glass insulating parts was put into operation. Today the ing laboratory comprehensive certificated modernization by process Federal of the Agency enterprise is on Metrology continuing. of Ukraine where each batch of the ubjected to acceptance tests. The production of YuAIZ is subjected to type and periodical certified tests quality in independent management national and system international in production test centers. glass insulators in accordance with ISO 9001:2008. to the special requirements of the customers. location on the border with Europe, numerous eness to the sea lines allows LIC to supply products R and the international standard ISO/IEC 17025:2006, ISO/IEC Factory has the possibility to carry out additional tests according 2

Glass Insulators certificates HV glass suspension insulator 52-3 Type glass insulators High-Voltage Laboratory of KEMA (the Netherlands) Type test certificate of complete type test No. 07-48 23.07.2007 14.09.2007 The object has been subjected to the series of proving tests in accordance with ANSI C 29.2. MG523Z High-Voltage Laboratory of KEMA OAO "YuAIZ" (the Netherlands) ANSI C 29.2 52-3 Type test certificate of complete type test No. 07-35 23.07.2007 14.09.2007 Part Number The object has been MG523Z subjected to the series of lbs (kn) 20.000 (0) proving tests in accordance with ANSI C 29.2 The manuf acturer OAO "YuAIZ" lbs (kn).000 (50) in (mm) Reference 3/4 (255) designation ANSI C 29.2 52-3 in (mm) 53/4 (146) in (mm) Combined mechanical & electrical strength 125/8 (320) lbs (kn) 20.000 (0) Tension proof type B lbs (kn).000 (50) Shell diameter dimension, D 130 in (mm) 3/4 (255) Unit spacing dimension, H 80 in (mm) 53/4 (146) Leakage distance 50 in (mm) 125/8 (320) Connecting hardware coupling 125/ 130 type B Low-f requency puncture 130 ê V Low-f requency dry f lashover 50 80 lb (kg) Low-f requency wet f lashover 8.8 (4.0) 50 Critical impulse f lashover + / 125/ 130 Low-f requency test voltage rms to ground Maximum RIV at 00 khz Weight Insulator meet ANSI C 29.1, ANSI C 29.2 requirements. ê V 50 lb (kg) 8.8 (4.0) 3

electric characteristics of insulator string Flashover HV glass suspension insulator of 52 3, 52 5 type Flashover voltages of suspension insulator string with insulators of standard profile are based on the tests according to ANSI C 29.1. Characteristics are given for the strings without screens and arcing horns (at application of the specified protective fittings the characteristics are defined according to the arcing distance specified in the documentation for the string). Number of insulators in string, pcs. Power frequency flashover voltage, dry Diameter in (255 mm) Spacing 5 3/4 in (146 mm) wet Critical impulse flashover voltage, Positive Negative polarity (+) polarity ( ) 2 145 90 220 225 3 205 130 315 320 4 270 170 4 420 5 325 215 500 5 6 380 255 595 605 7 435 295 670 695 8 485 335 760 780 9 540 375 845 860 590 415 930 945 11 640 455 15 25 12 690 490 15 15 13 735 525 1185 1190 14 785 565 1265 1275 15 830 600 1345 1360 16 875 635 1425 1440 17 920 670 1505 1530 18 965 705 1585 1615 19 740 1665 1700 20 50 775 1745 1785 21 10 8 1825 1870 22 1135 845 1905 1955 23 1180 880 1985 2040 24 1220 915 2065 2125 25 1260 950 2145 22 26 1300 985 2220 2295 27 1340 15 2300 2380 28 1380 45 2375 2465 29 1425 80 2455 2550 30 1460 11 2530 2635 Acc. to ANSI C 29.1 there are possible the tolerances in values: dry power frequency flashover voltage ±5% (average flashover value at testing on three strings will be equal or higher than 95% from the value shown in the table), wet power frequency flashover voltage ±% (average flashover value at testing on three strings will be equal or higher than 90% from the value shown in the table), critical impulse flashover voltage ±8% (average flashover value at testing on three strings will be equal or higher than 92% from the value shown in the table). 4

certificates Glass Insulators 52-5 Type HV glass suspension insulator High-Voltage Laboratory of KEMA (the Netherlands) Type test certificate of complete type test No. 07-48 23.07.2007 14.09.2007 glass insulators The object has been subjected to the series of proving tests in accordance with ANSI C 29.2 HV glass suspension insulator High-Voltage Laboratory of KEMA (the Netherlands) Type test certificate of complete type test No. 08-29.04.2008 24.04.2008 The object has been subjected to the series of proving tests in accordance with ANSI C 29.2 ANSI C 29.2 lbs (kn) MG525Z High-Voltage Laboratory of KEMA OAO (the "YuAIZ" Netherlands) Type test certificate of complete type test No. 52-507-35 23.07.2007 14.09.2007 The object has been subjected to the series of Part 30.000 proving Number (136) tests in accordance with ANSI C 29.2 lbs (kn) The 15.000 manufacturer (68) OAO "YuAIZ" in (mm) 3/4 (255) Reference designation in (mm) 53/4 (146) ANSI C 29.2 52-5 in (mm) Combined 125/8 (320) mechanical & electrical strength lbs (kn) 30.000 (136) Tension typeproof J lbs (kn) 15.000 (68) Shell diameter 130 dimension, D in (mm) 3/4 (255) Unit spacing 80 dimension, H in (mm) 53/4 (146) Leakage 50distance in (mm) 125/8 (320) Connecting 125/ 130 hardware coupling type J Low-f requency puncture 130 êv Low-f requency 50 dry f lashover 80 lb (kg) Low-f 8.8requency (4.0) wet f lashover 50 Critical impulse f lashover + / 125/ 130 Low-f requency test voltage rms to ground Maximum RIV at 00 khz êv 50 Weight lb (kg) 8.8 (4.0) Insulator meet ANSI C 29.1, ANSI C 29.2 requirements. MG525Z 5 5

electric characteristics of insulator string Flashover HV glass suspension insulator of 52 3, 52 5 type Flashover voltages of suspension insulator string with insulators of standard profile are based on the tests according to ANSI C 29.1. Characteristics are given for the strings without screens and arcing horns (at application of the specified protective fittings the characteristics are defined according to the arcing distance specified in the documentation for the string). Number of insulators in string, pcs. Power frequency flashover voltage, dry Diameter in (255 mm) Spacing 5 3/4 in (146 mm) wet Critical impulse flashover voltage, Positive Negative polarity (+) polarity ( ) 2 145 90 220 225 3 205 130 315 320 4 270 170 4 420 5 325 215 500 5 6 380 255 595 605 7 435 295 670 695 8 485 335 760 780 9 540 375 845 860 590 415 930 945 11 640 455 15 25 12 690 490 15 15 13 735 525 1185 1190 14 785 565 1265 1275 15 830 600 1345 1360 16 875 635 1425 1440 17 920 670 1505 1530 18 965 705 1585 1615 19 740 1665 1700 20 50 775 1745 1785 21 10 8 1825 1870 22 1135 845 1905 1955 23 1180 880 1985 2040 24 1220 915 2065 2125 25 1260 950 2145 22 26 1300 985 2220 2295 27 1340 15 2300 2380 28 1380 45 2375 2465 29 1425 80 2455 2550 30 1460 11 2530 2635 Acc. to ANSI C 29.1 there are possible the tolerances in values: dry power frequency flashover voltage ±5% (average flashover value at testing on three strings will be equal or higher than 95% from the value shown in the table), wet power frequency flashover voltage ±% (average flashover value at testing on three strings will be equal or higher than 90% from the value shown in the table), critical impulse flashover voltage ±8% (average flashover value at testing on three strings will be equal or higher than 92% from the value shown in the table). 6

Glass Insulators 52-8 Type High-Voltage Laboratory of KEMA (the Netherlands) Type test certificate of complete type test glass insulators No. 07-35 23.07.2007 14.09.2007 The object has been subjected to the series of proving tests in accordance with ANSI C 29.2 MG528Z OAO "YuAIZ" ANSI C 29.2 52-8 lbs (kn) 40.000 (180) lbs (kn) 20.000 Part Number (90) MG528Z in (mm) The 11 (280) manufacturer OAO "YuAIZ" in (mm) in (mm) 53/4 (146) Ref erence designation 15 (385) ANSI C 29.2 52-8 Combined type K mechanical & electrical strength lbs (kn) 40.000 (180) Tension 130 proof lbs (kn) 20.000 (90) Shell80 diameter dimension, D in (mm) 11 (280) Unit50 spacing dimension, H in (mm) 53/4 (146) Leakage 125/ 130 distance in (mm) 15 (385) Connecting hardware coupling type K êv Low-f 50requency puncture 130 lb (kg) Low-f 13.6 (6.2) requency dry f lashover 80 Low-f requency wet f lashover 50 Critical impulse f lashover + / 125/ 130 Low-f requency test voltage rms to ground Maximum RIV at 00 khz êv 50 Weight lb (kg) 13.6 (6.2) Insulator meet ANSI C 29.1, ANSI C 29.2 requirements. 7

electric characteristics of insulator string Flashover HV glass suspension insulator of 52 8 type Flashover voltages of suspension insulator string with insulators of standard profile are based on the tests according to ANSI C 29.1. Characteristics are given for the strings without screens and arcing horns (at application of the specified protective fittings the characteristics are defined according to the arcing distance specified in the documentation for the string). Number of insulators in string, pcs. Power frequency flashover voltage, dry Diameter 11 in (280 mm) Spacing 5 3/4 in (146 mm) wet Critical impulse flashover voltage, Positive Negative polarity (+) polarity ( ) 2 145 90 220 225 3 205 130 315 320 4 270 170 4 420 5 325 215 500 5 6 380 255 595 605 7 435 295 670 695 8 485 335 760 780 9 540 375 845 860 590 415 930 945 11 640 455 15 25 12 690 490 15 15 13 735 525 1185 1190 14 785 565 1265 1275 15 830 600 1345 1360 16 875 635 1425 1440 17 920 670 1505 1530 18 965 705 1585 1615 19 740 1665 1700 20 50 775 1745 1785 21 10 8 1825 1870 22 1135 845 1905 1955 23 1180 880 1985 2040 24 1220 915 2065 2125 25 1260 950 2145 22 26 1300 985 2220 2295 27 1340 15 2300 2380 28 1380 45 2375 2465 29 1425 80 2455 2550 30 1460 11 2530 2635 Acc. to ANSI C 29.1 there are possible the tolerances in values: dry power frequency flashover voltage ±5% (average flashover value at testing on three strings will be equal or higher than 95% from the value shown in the table), wet power frequency flashover voltage ±% (average flashover value at testing on three strings will be equal or higher than 90% from the value shown in the table), critical impulse flashover voltage ±8% (average flashover value at testing on three strings will be equal or higher than 92% from the value shown in the table). 11 8

Glass Insulators 52-11 Type glass insulators glass insulators High-Voltage Laboratory of EGU KEMA (the Czech Netherlands) Republic - Prague) Type test certificate of complete type test No. 07-35 28.01.2014 23.07.2007 14.09.2007 The object has been subjected to the series of The object has been subjected to the series of proving tests in accordance with ANSI 29.2 proving tests in accordance with ANSI C 29.2 MG528Z OAO "YuAIZ" ANSI C 29.2 52-8 lbs (kn) Part 40.000 Number (180) MG5211Z lbs (kn) The 20.000 manufacturer (90) OAO "YuAIZ" Part Number MG5211Z in (mm) 11 (280) in (mm) Reference The manufacturer designation 53/4 (146) ANSI C 29.2 OAO 52-11 "YuAIZ" in (mm) Combined Reference 15 (385) mechanical designation & electrical strength ANSI lbsc (kn) 29.2 50.00052-11 (222) Tension type proof K lbs (kn) 25.000 (111) Combined mechanical & electrical strength lbs (kn) 50.000 (222) Shell diameter 130 dimension, D in (mm) 11 (280) Tension proof lbs (kn) 25.000 (111) Unit spacing 80 dimension, H in (mm) 61/8 (156) Shell diameter dimension, D in (mm) 11 (280) Leakage 50distance in (mm) 16 5/6 (428) Unit spacing dimension, H in (mm) 61/8 (156) Connecting 125/ 130 hardware coupling type K Leakage distance in (mm) 16 5/6 (428) Low-f requency puncture 130 Connecting hardware coupling type K êv Low-f requency 50 dry f lashover 80 Low-f requency puncture 130 lb (kg) Low-f 13.6 requency (6.2) wet f lashover 50 Low-f requency dry f lashover 80 Critical impulse f lashover + / 140/ 140 Low-f requency wet f lashover 50 Low-f requency test voltage rms to ground Critical impulse f lashover + / 140/ 140 Maximum RIV at 00 khz êv 50 Low-f requency test voltage rms to ground Weight lb (kg) 17.4 (7.9) Maximum RIV at 00 khz êv 50 Insulator Weight meet ANSI C 29.1, ANSI C 29.2 requirements. lb (kg) 17.4 (7.9) Insulator meet ANSI C 29.1, ANSI C 29.2 requirements. 9

electric characteristics of insulator string Flashover HV glass suspension insulator of 52 11 type Flashover voltages of suspension insulator string with insulators of standard profile are based on the tests according to ANSI C 29.1. Characteristics are given for the strings without screens and arcing horns (at application of the specified protective fittings the characteristics are defined according to the arcing distance specified in the documentation for the string). Number of insulators in string, pcs. Power frequency flashover voltage, dry Diameter 11 in (280 mm) Spacing 6 1/8 in (156 mm) wet Critical impulse flashover voltage, Positive Negative polarity (+) polarity ( ) 2 145 90 220 225 3 205 130 315 320 4 270 170 4 420 5 345 225 520 530 6 400 275 615 625 7 455 315 690 715 8 5 360 765 815 9 570 405 920 925 640 455 15 25 11 690 490 15 15 12 735 525 1185 1190 13 785 565 1265 1275 14 830 600 1345 1360 15 875 635 1425 1440 16 920 670 1505 1530 17 965 705 1585 1615 18 740 1665 1700 19 50 775 1745 1785 20 10 8 1825 1870 21 1135 845 1905 1955 22 1180 880 1985 2040 23 1220 915 2065 2125 24 1260 950 2145 22 25 1300 985 2220 2295 26 1340 15 2300 2380 27 1380 45 2375 2465 28 1425 80 2455 2550 29 1460 11 2530 2635 30 1495 1140 2605 2720 Acc. to ANSI C 29.1 there are possible the tolerances in values: dry power frequency flashover voltage ±5% (average flashover value at testing on three strings will be equal or higher than 95% from the value shown in the table), wet power frequency flashover voltage ±% (average flashover value at testing on three strings will be equal or higher than 90% from the value shown in the table), critical impulse flashover voltage ±8% (average flashover value at testing on three strings will be equal or higher than 92% from the value shown in the table). 2014 12 Copyright MacLean Power Systems

glass insulators Accessories and Features Locking Devices The plant manufactures insulators with W-clips and split-pins, which corresponds to the Russian and international standards. Split-pin provides more reliable coupling in a string, as the cross-section area of the split-pin is 2 times more than the crosssection area of the W-clip. The insertion of split-pins and bending of the legs are made at the plant. It is necessary to note, that with such a universal coupling it is possible to make a string of insulator units with different types of locking devices. Insulator with W-clip Insulator with split-pin Zinc Sleeves The characteristics of insulators with a zinc sleeve fully correspond to those of insulators without it. The zinc sleeve, being "a sacrificial electrode", prevents for a long time from corrosion of a pin caused by d.c. and environmental conditions (a tropical climate). 1. Cap. 2. Locking device (split-pin). 3. Glass part. 4. Gasket. 5. Pin. 6. Binding material. 7. Zinc sleeve. When the insulators are stored in a dry atmosphere, especially at high temperature, the cement bond loses its moisture. It resulted in a slight shrinkage, in this case increases the clearance between the glass and cement bond. In some cases the increased clearance can lead to a rotation of the pin relative to the glass by a few degrees. This rotation arises from the manual effort with characteristic clicking noise. This phenomenon disappears once you move the insulator into the atmosphere with normal conditions or being under load when assembling on the line. This phenomenon does not affect an insulator performance. 11 9

Packing packing Packet with Crates Slat and Wire Package Sea Packet (SP) Each packet with crates includes several wooden crates placed on the pallet. For packing manufacture the "screwringed" nails are used. They have ring grooves on the stem that create the additional friction force and the nails keep the nailed timber more fixedly. The pallet packer wraps round the packet with insulators by strechtape in a few layers to strengthen it for transport to the consumer. Universal Package (UP) Wooden Crate The pallet packer wraps round the packet with insulators by strechtape in a few layers to strengthen it for transport to the consumer. Package with Boxes (PB) Slatted Crate Wooden Cylindrical Crate The advantages of this type of slatted crate: Convenience of disassambly (box does not require special tools to open it: only untwist the wire and box is opened). During transportation empty boxes laid out in crate and to take up a little space in the truck. The packing of insulators supplied by GIG is made of wood treated in accordance with the international standard ISPM-15. When the insulators are stored at the open storage ground, the wood may darken under ultraviolet exploration or dust. The impact of these factors on the packaging material does not reduce its mechanical strength. 12

map of deliveries Map of Deliveries Afghanistan Albania Algeria Angola Argentina Austria Belgium Bolivia Bosnia and Herzegovina Bulgaria Cameroon Canada Chile China CIS Countries Armenia Azerbaijan Belarus Kazakhstan Kyrgyzstan Moldova Tajikistan Turkmenistan Ukraine Uzbekistan Colombia Costa Rica Cote d'ivoire Croatia Cuba Czechia Denmark Estonia Finland France Germany Great Britain Guatemala Hungary Iceland Iran Iraq Italy Latvia Lebanon Lithuania Macedonia Mali Morocco Nigeria Norway Palestin Peru Poland Portugal Romania Senegal Serbia Slovakia Slovenia South Africa Spain Sri Lanka Syria Sweden Tanzania Turkey Vietnam 15 13

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Other Quality MacLean Products Anchoring Systems Surge Arresters Conductor Hardware Cutouts Crossarms Grounding and Tools Insulator Systems Pole Line Hardware Formed Wire Aluminum Mounts Telecommunications Hardware Enclosures and Mounts MacLean Power Systems 481 Munn Road, Suite 300 Fort Mill, SC 29715 USA fax 803.396.8601 macleanpower.com Customer Service 1.800.MPS.SHIP info@macleanpower.com Copyright 2014 MacLean Power Systems LBGLAT.03.14