DECANTER CENTRIFUGES for industrial use

DECANTER CENTRIFUGES for industrial use

Division Separation Solutions A LEADER IN CENTRIFUGATION The Pieralisi Group provides solutions to all technological problems of solid-liquid and solid-liquid-liquid separation, thanks to the great experience and know-how developed over time in the most important industrial centrifuge markets. Over 40,000 Pieralisi machines and plants are today installed worldwide, being used in a wide variety of centrifugal technology applications, as evidence of the undisputed market leadership of the Pieralisi Group. PRINCIPLES OF THE SEPARATION SYSTEM The decanter is used for the separation of two or more phases of different specific gravity, in particular for the clarifying of liquids in which suspended solids are present. The separation of solids and liquids takes place within a cylindrical/conical rotating bowl, upon the periphery of which the heavier solid phase collects and is continually removed by the internal conveyor. A polyelectrolyte, suitably chosen for its type and specific characteristics, may be added to the product being fed to the machine in order to improve the solidliquid separation. The polyelectrolyte favours the aggregation and thus the easier capture of the solid particles. A polyelectrolyte is not always compatible with products being processed. It is generally used in purification processes for the drying of sludge, but not in intermediate product conversion processes, and even less in the processing of foodstuffs.

ESTRATTORI_CENTR_GB_2012 3-05-2012 12:29 Pagina 5 A leader in centrifugation STANDARD FEATURES Wear protection incl. Thanks to the electronic interchangeable sintered ROTOVARIATOR device it is tungsten carbide segments possible to: Automatic differential continuously vary the number Two- three-phase design speed variation: of screw revolutions in Conveyor and bowl in - via Rotovariator system relation to the bowl of the - other systems on request. decanter various stainless steels: AISI regulate the torque on the 414, AISI 304 Wear protection of THE ROTOVARIATOR decanter reduction gear to the maximum levels allowed; conveyor coils in tungsten The electronic ROTOVARIATOR this allows to protect is designed and manufactured transmission gears and to (interchangeable) of by the Pieralisi Group and adjust the rate of feed flow to conveyor diffuser patented worldwide for the decanter and/or the application on Pieralisi screw differential speed. carbide Wear protection Fixed differential speed variation decanter centrifuges of the FP 600, JUMBO, HERCULES, OPTIONAL VARIATIONS FOR SPECIAL APPLICATIONS MAMMOTH and GIANT series including already installed decanters. The electronic ROTOVARIATOR can be fitted Conveyor and bowl in AISI to Pieralisi decanter 316/Duplex stainless centrifuges being used for steel both sludge dewatering and Selection of optimum conveyor and bowl design any separation process of a solid from one or two liquids. Rotovariator CROSS SECTION OF THE DECANTER CENTRIFUGE Legenda: 1. Main motor 2. Safety guard 3. Bowl 4. Screw 5. Adjustable ring 6. Rotovariator (patented system) 7. Gear Box 8. Scraper motor (patented system) 9. Solids discharge chamber 10. Feed tube 11. Main frame 12. Cake discharge 13. Centrate discharge 14. Dampers 15. Flushing discharge All parts in contact with the product to be treated are made of stainless steel.

Wide Choice of models TECHNICAL FEATURES OF DECANTER CENTRIFUGES Model Main motor power [kw] Rotovariator/ Back Drive power [kw] Bowl diameter Slenderness ratio L/D Hydraulic capacity [l/h] BABY 1 BABY 2 BABY 3 FP600/M FP600 RS/M FP600 2RS/M FP600 3RS/M 5.5 3 236.5 2.61 2,500 7.5 3 236.5 3.46 4,000 7.5 11 4 236.5 4.30 5,500 11 4 7.5 353 2.60 6,000 11 4 7.5 353 3.45 9,000 15 4 7.5 353 4.30 12,000 18.5 22 4 7.5 353 5.15 20,000 JUMBO 1 JUMBO 2 JUMBO 3 JUMBO 4 HERCULES 470/2 HERCULES 470/3 HERCULES 470/4 MAMMOTH 570/2 MAMMOTH 570/3 GIANT 2 GIANT 3 GIANT II L GIANT III 30 11 15 470 2.66 25,000 37 11 15 470 3.53 35,000 45 11 15 470 4.40 45,000 45 11 15 470 5.28 55,000 30 11 15 470 3.53 35,000 37 11 15 470 4.40 45,000 37 11 15 470 5.28 55,000 45 75 15 25 570 4.09 65,000 55 90 15 25 570 5.26 85,000 55 90 38 700 3.72 110,000 90 150 38 700 4.37 140,000 90 150 30 55 745 4.20 160,000 110 250 / 800 3.07 180,000 NOTE: Hercules, Mammoth and Giant series decanters are equipped with the Rotovariator system as a standard feature. Model Total length Total width Total height Mass [kg] Decanter centrifuge Giant III Decanter centrifuge Giant II L BABY 1 1,660 825 1,095 500 BABY 2 1,860 825 1,095 550 BABY 3 2,060 825 1,095 650 FP600/M 2,470 1,040 1,425 1,360 FP600 RS/M 2,770 1,040 1,425 1,510 FP600 2RS/M FP600 3RS/M 3,070 3,370 1,040 1,040 1,425 1,425 1,660 1,850 JUMBO 1 3,205 1,475 1,685 2,600 JUMBO 2 3,615 1,475 1,685 2,950 JUMBO 3 4,025 1,475 1,685 3,350 JUMBO 4 4,435 1,475 1,685 3,700 HERCULES 470/2 3,490 1,580 1,725 2,950 HERCULES 470/3 3,900 1,580 1,725 3,350 HERCULES 470/4 4,310 1,580 1,725 3,700 MAMMOTH 570/2 4,370 1,920 1,970 5,540 MAMMOTH 570/3 5,050 1,920 1,970 6,500 GIANT 2 5,050 2,215 2,220 9,080 GIANT 3 5,510 2,215 2,220 9,900 GIANT II L GIANT III 6,530 5,300 2,400 3,000 1,500 1,750 10,000 11,200

Targeted Solutions for every Need AREAS OF APPLICATION Pieralisi decanters with a wide variety of capacities are suitable for a vast range of application areas, such as: Environmental Processes treatment and disposal processes of sludge from municipal and industrial waste water drying of animal slurry drying of biomass thermal sludge drying Chemical Processes production processes production production processes for the pharmaceutical and biotech sector minerals and ores production processes production processes for non-fossil fuels, such as biodiesel and ethanol Recycling treatment processes for drilling mud treatment and recovery processes for industrial fluids recycling of polymers and their respective recyclables recycling of service water in industrial processes of mineral and fuel oils treatment of slop-oils from refineries and lagoons, of slops from lube oils, of bilge water Animal-Based Products treatment of by-products from the fish-processing and meat-processing industries Food and Beverage Production processing and recovery of non-liquid food products wine and sugar processing processing of fruit and vegetable juices recycling of food-related products. Meat processing involving intermediate or end products and integrated recycling and recovery processes processes within HDPE, PVC and PP polymer Oleo-chemistry production processes for oleo-chemistry derivates refining processes for edible vegetable oils, excluding olive oil Mineral- Fuel and Lube Oils Processes purification and conditioning of fuels purification of lube oils treatment and recovery Decanter FP 600 RS, a Pharma-modul Decanter centrifuges GIANT for waste treatment Treatment of slop oils

Division Separation Solutions INSTALLATIONS WORLDWIDE Biodiesel production Coal tar industry Drilling waste treatment Cosmetic industry Bio-waste treatment Waste water treatment The company reserves the right to modify the features of its products without notice. Registered trademarks. Advertising material copyright. All rights reserved. Waste treatment on cruise ship Pig manure Treatment of sludge from depuration plant THE PIERALISI GROUP Headquarters PIERALISI MAIP S.p.A. - PIERALISI S.p.A. - Via Don Battistoni, 1-60035 JESI (AN) (Italy) - Phone 0039 0731 231.1 - Fax 0039 0731 231239 www.pieralisi.com - info@pieralisi.com WORLDWIDE PIERALISI MAIP S.p.A. - Via L. da Vinci, 15-50020 SAMBUCA VAL DI PESA (FI) (Italy) - Phone 0039 055 8071657/8 Fax 0039 055 8071748 - info@pieralisi.com PIERALISI MAIP S.p.A. - Via S. Pietro, 12-60036 MONTECAROTTO (AN) (Italy) - Phone 0039 0731 899027 - Fax 0039 0731 89259 info@pieralisi.com PIERALISI MAIP S.p.A. - S.S. 96, Km. 117,900-70026 MODUGNO (BA) (Italy) - Phone 0039 080 5352054 - Fax 0039 080 5352033 info@pieralisi.com PIERALISI S.p.A. - Via Pasteur, 17/19 - Zona Artigianale 09041 DOLIANOVA (CA) (Italy) - Phone 0039 070 740176 Fax 0039 070 743924 - info@pieralisi.com PIERALISI S.p.A. - S.S. 113 Contrada Serre - km 283,800, n.409 90044 CARINI (PA) (Italy) - Phone 0039 091 8674081 Fax 0039 091 8933285 - info@pieralisi.com ICM S.r.l. CARRELLI ELEVATORI - Via Brodolini, 8 - Zona Industriale Zipa 60035 JESI (AN) (Italy) - Phone 0039 0731 200350 Fax 0039 0731 200328 - www.pieralisicarrelli.com - carrelli@pieralisi.com PIERALISI BENELUX B.V. - Braillestraat 2 2652 XV BERKEL EN RODENRIJS (The Netherlands) Phone 0031 10 8 92 92 00 - Fax 0031 10 8 92 92 09 - info@pieralisi.nl Sales Office in Russia: Centralnaya Str. 53a, GLUKHOVO, Krasnogorsk Area, Moscow Region, 143421 (Russia) - Phone 007 495 940 90 60 Fax 007 495 940 80 73 - b.kalashnikov@pieralisi.nl PIERALISI FRANCE S.A.S. - Immeuble Le Carré Haussmann 4 Allée du Trait d Union - 77127 LIEUSAINT (France) Phone 0033 1 64 13 79 03 - info@pieralisi-france.fr PIERALISI DEUTSCHLAND GmbH - Ochsenfurter Str., 2 97246 EIBELSTADT (Germany) - Phone 0049 9303 9082-0 Fax 0049 9303 9082-20 - pieralisi@pieralisi.de PIERALISI ESPAÑA S.L. - C/Burtina, 10 - P. Log. Plaza 50197 ZARAGOZA (Spain) - Phone 0034 976 466020 Fax 0034 976 732816 - info@pieralisi.es DELEGACIÓN PIERALISI SUR - Parque Tecnológico y Científico Geolit Avda. de la Innovación, Manzana 41-23620 MENGÍBAR - Jaén (Spain) Phone 0034 953 284023-280866 Fax 0034 953 281715 jaen@pieralisi.es PIERALISI HELLAS A.E. - 14 Km National Road Athens - Lamia 145 64 KIFISIA (Greece) - Phone 0030 210 8002460 Fax 0030 210 8002464 - info@pieralisi.gr PIERALISI MAGHREB SA - 36 rue 8601 - La Charguia I 2035 TUNIS (Tunisia) - Phone 00216 71 807353 Phone/Fax 00216 71 770720 - info@pieralisi.tn PIERALISI NORTH AMERICA INC. - 5239 Muhlhauser Road HAMILTON, Ohio 45011 (USA) Phone 001 513 234 5061 - Fax 001 513 297 3092 info@pieralisi-na.com Sales Office & Customer Service: 4630 Beloit Dr - Suite 10 SACRAMENTO - CA 95838 (USA) Phone 001 916 993 3981 - Fax 001 916 925 5294 PIERALISI MCA SAS - Terminal Terrestre de Carga de Bogotá TTCB Autopista Medellín km 3,5 - Bloque 5 Bodega 60 - BOGOTÁ (Colombia) Phone 0057 1 8415031 PIERALISI DO BRASIL LTDA - Rua Humberto Pela,156 Bairro do Leitão - LOUVEIRA - SP (Brazil) - CEP 13290-000 Phone 0055 19 3948-5250 - Fax 0055 19 3948-5270 pieralisi@pieralisi.com.br PIERALISI ARGENTINA S.A. - Paraná 4456, B1605DGH MUNRO Buenos Aires (Argentina) - Phone/Fax 0054 11 4762 1778 info@ar.pieralisi.com Operations Office: Mar del Plata 2668 - Parque Industrial 5300 LA RIOJA (Argentina) PIERALISI CHINA CO., LTD. - No. 1 Workshop, 2nd Phase, Guanglian Industrial Park - No. 2 Kechuang East 5th Road, Opto-mechatronics Industrial Park, Tongzhou District, BEIJING 101111 (China) Phone 0086 10-81504877/81504987/81504928 Fax 0086 10-81504330 - info@pieralisi.cn 3183.1.2043-04/12-500 Printed by: Tecnostampa - Loreto (Italy) Via Don Battistoni, 1-60035 JESI (AN) - Italy - Phone 0039 0731-231.1 - Fax 0039 0731-231.239 www.pieralisi.com - info@pieralisi.com