Fuel Consumption and Emissions Comparisons between Ethanol 85 and Gasoline Fuels for Flexible Fuel Vehicles



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Ethanol 85 and Fuels for Flexible Fuel Vehicles, Paper No. 007-AWMA-444, Proceedings, 100 th Annual Meeting of the Air & Waste Management Association, Pittsburgh, PA, June 6-8, 007 Fuel Consumption and Emissions Comparisons between Ethanol 85 and Fuels for Flexible Fuel Vehicles Extended Abstract # 007-A-444-AWMA Haibo Zhai, 1 H. Christopher Frey, 1 Nagui M. Rouphail, Gonçalo A. Gonçalves and Tiago L. Farias 1 Department of Civil, Construction and Environmental Engineering, North Carolina State University, Campus Box 7908, Raleigh, NC 7695-7908, USA Institute for Transportation Research and Education, NCSU, Centennial Campus, Campus Box 8601, Raleigh, NC 7695-8601, USA Department of Mechanical Engineering, Instituto Superior Técnico, Av. Rovisco Pais, 1, 1049-001Lisbon, Portugal INTRODUCTION Ethanol-based fuels may offer advantages of reduced national dependence on imported petroleum. Since ethanol is an oxygenated fuel, the use of ethanol may offer environmental benefits such as reduction in emissions of products of incomplete combustion (namely carbon monoxide) as well as total hydrocarbons (THC). 1 However, there is some concern that is associated with higher emissions of some hydrocarbon species, such as aldehydes. Ethanol can be blended with gasoline to create, a blend of 85% ethanol and 15% gasoline by volume. The objective of this research is to evaluate differences in fuel consumption and emissions of flex fueled vehicles (FFVs) operated on versus gasoline powered vehicles. Second-by-second fuel consumption and emissions from one FFV Ford Focus fueled with and gasoline were measured under real-world traffic conditions in Lisbon, Portugal using a portable emissions measurement systems (PEMS), that was developed by Instituto Superior Técnico. Furthermore, emissions data and test results for Ford Taurus and Chevrolet Lumina FFVs were available from the Alternative Fuel Data Center (AFDC) of the U.S. Department of Energy. 4 Carbon dioxide (CO ), CO, and nitric oxide (NO) emissions were measured in both types of tests, and THC emissions were measured in dynamometer tests. Empirical analysis was based upon these two databases. METHODOLOGY Fuel consumption and emissions were compared for a given vehicle when operated on each of and gasoline fuels based upon theoretical and empirical analyses. Theoretical Ratios of Fuel Use and CO Emissions: versus When comparing fuel use and emissions for a given vehicle, the theoretical ratios of fuel use and CO emissions for versus gasoline were estimated by assuming that the same amount of energy was required (i.e. same engine efficiency was assumed). The complete combustion reactions for gasoline and ethanol are, respectively: Equation 1. CH 1.875 + 1.469( O +.76N ) CO + 0.98H O + 5. 5N 1

Ethanol 85 and Fuels for Flexible Fuel Vehicles, Paper No. 007-AWMA-444, Proceedings, 100 th Annual Meeting of the Air & Waste Management Association, Pittsburgh, PA, June 6-8, 007 Equation. CH O0.5 + ( O +.76N ) CO + H 0 + 5. 64N Based on fuel chemical properties summarized in Table 1, the ratio of the lower heating value for one gallon of fuel gasoline versus is 1.41. The theoretical mass-based ratio of fuel use for an equivalent amount of energy is 1.49 for versus gasoline. For the same amount of energy released from and gasoline, the theoretical ratio of CO emissions for versus gasoline is 0.98. Fuel Equivalent Molecular Formula Table 1 Fuel Chemical Properties 5 Equivalent Density Lower Heating Molecular Weight Value ( kg / m ) (g/gmole C) (Btu/gallon) Lower Heating Value (MJ/liter) CH 1. 875 1.875 77 115,500 1.76 Ethanol CH O 0. 5 790 76,000 1.07-1.6 78 81,95.67 VSP and Modal Average Fuel Consumption and Emission Rates Vehicle specific power (VSP) has been identified as a useful exploratory variable for emissions. Based on coefficient values for a generic light duty vehicle, VSP is calculated using the following equation: 6-7 Equation. VSP = v [1.1 a + 9.81 (sin(atan( ϕ))) + 0.1] + 000 v Where: VSP = vehicle specific power (m /s ); v = vehicle speed (m/s); a = acceleration (m/s ); ϕ = road grade. Fourteen VSP discrete modes were defined for light-duty vehicles in a previous study. 6 These modes are applied to FFVs for both types of fuels. Using the second-by-second speed profile, and acceleration and road grade, VSP was computed from Equation () and then categorized into the VSP modes. Thus, modal average fuel consumption and emission rates for both types of fuels were estimated based on the PEMS database. The ratios of fuel use and emissions for versus gasoline were calculated for each VSP mode. Equally weighted average modal ratios and their 95 percent confidence intervals were estimated. Dynamometer Test Fuel Consumption and Emissions Analysis Average fuel consumption and emission dynamometer test results are available for the FTP-75 driving cycle. 4 Average fuel consumption and emission rates were categorized by vehicle model and odometer reading (mileage accumulation). The ratios of fuel use and emissions for versus gasoline were calculated for the same driving cycle, vehicle model, and range of mileage accumulation. In addition, an equally weighted average ratio was estimated based upon all ranges of mileage accumulation for each vehicle model. RESULTS AND DISCUSSION Modal average fuel consumption and emission rates based upon PEMS data are shown in Figure 1. In general, there is an approximately monotonic increase in fuel consumption and emission rates with respect to VSP modes for both fuels. There are wider confidence intervals for higher

Ethanol 85 and Fuels for Flexible Fuel Vehicles, Paper No. 007-AWMA-444, Proceedings, 100 th Annual Meeting of the Air & Waste Management Association, Pittsburgh, PA, June 6-8, 007 VSP modes because there are few samples available. Fuel consumption and emission rates are reported in units of grams per second. For a given VSP mode, the -fueled vehicle consumed more mass of fuel than the gasoline-fueled vehicle; compared with gasoline, the -based emissions were similar for CO and much lower for CO, and higher for NO, especially for higher VSP modes. In both cases THC emissions were very close to the lower detection limits of the analyzer used. Figure 1 Modal Average Fuel Consumption and Emission Rates of a European 006 Ford Focus based upon PEMS Data Fuel Consumption (g/s) CO (g/s) 4.5 8 6 4 1 4 5 6 7 8 9 10111114 (1a) CO (g/s) NO (mg/s) 1.0 9.0 4.5 1 4 5 6 7 8 9 10111114 (1b) 0 1 4 5 6 7 8 9 10111114 1 4 5 6 7 8 9 10111114 (1c) (1d) Dynamometer test results are given in Table. Comparisons of dynamometer tests for versus gasoline are based upon fuel consumption rates in gallons per mile and emission rates in grams per mile. The fuel consumption rate of was greater than that of gasoline for both vehicles. The average ratios of fuel economy for gasoline versus are 1.1 for the Taurus and 1.8 for the Lumina, which are close to the expected theoretical ratio of 1.41. CO emission rates were similar for both fuels. For the Taurus, CO and NO x emission rates from the - fueled vehicle were typically slightly lower than those from the gasoline-fueled vehicle, but THC emission rates from the -fueled vehicle were higher. However, for the Lumina, CO, NO x and THC emission rates from the -fueled vehicle were all significantly lower than those from the gasoline-fueled vehicle. Mileage accumulation did not have a significant effect on fuel economy, but appeared to have more effect on emissions. For example, emissions of NO x and THC increased with mileage

Ethanol 85 and Fuels for Flexible Fuel Vehicles, Paper No. 007-AWMA-444, Proceedings, 100 th Annual Meeting of the Air & Waste Management Association, Pittsburgh, PA, June 6-8, 007 accumulation for the -fueled Taurus. However, these trends were not consistently observed for the gasoline-fueled tests for the Taurus or for the Lumina on either fuel. The mass ratios of fuel consumption and emission rates for versus gasoline are shown in Figure. The ratios of fuel consumption and CO emissions for real-world measurement and dynamometer tests were close to the theoretical ratios. However, the ratios of CO, NO x and THC emissions varied by vehicle model. Table Average Fuel Consumption and Emission Rates based upon FTP75 Dynamometer Tests a No. of Mileage Fuel Fuel Emission Rate (g/mile) Vehicle Fuel Vehicle Accumulation Economy Consumption Model Type CO CO Tests (miles) (mpg) (gallon/mile) NO x THC 1 0-5000 15.4 65 1.1 405 0.100 0.107 11 5000-10000 15.4 65 40 0.117 0.15 Taurus 5 10000-15000 15.4 65 1.8 97 0.119 0.15 15 0-5000 50 1.15 41 0.100 0.10 10 5000-10000 50 1.46 49 0.10 0.116 1 10000-15000 0.4 49 1.17 4 0.168 96 15 10000-15000 1.9 7.46 448 0.184 0.15 6 15000-0000 14.1 71.50 48 0.54 0.1 6 0000-5000 1.9 7.7 44 0.19 0.15 Lumina 4 5000-0000 14. 70.88 49 0.1 0.14 1 10000-15000 19.6 51 4.6 447 0.645 0.58 8 15000-0000 19.6 51 4.7 445 0.65 0.6 4 0000-5000 18.9 5 5.58 461 0.641 0.85 5000-0000 19. 5 6.86 446 0.590 0.88 Notes: Different vehicles were tested for each fuel for a given vehicle model, fuel type, and mileage accumulation. The tests were with Flexible Fuel Vehicles (FFVs) and the gasoline tests were with conventional vehicles. Figure Ratios of Average Fuel Consumption and Emission Rates, with 95% Confidence Intervals on Mean for versus Mass Ratio of versus.5.0 1.0 0.5 PEMS Measurement Taurus Dynamometer Test Lumina Dynamometer Test Fuel CO CO NOx THC 4

Ethanol 85 and Fuels for Flexible Fuel Vehicles, Paper No. 007-AWMA-444, Proceedings, 100 th Annual Meeting of the Air & Waste Management Association, Pittsburgh, PA, June 6-8, 007 SUMMARY Empirical ratios of fuel consumption and CO emissions for and gasoline fuels agreed within a margin of error compared to the theoretical expectations. From the PEMS data, CO emissions appeared to be typically lower but NO emissions were higher when comparing to gasoline. From the dynamometer data, CO and NO x emissions were lower but THC emissions could be either higher or lower, depending on the vehicle. These results imply that the use of in place of gasoline may reduce CO emissions, as expected, but that the effect on THC and NO x emissions is more variable. The data analyzed here did not include speciated hydrocarbons. ACKNOWLEDGEMENTS The work at North Carolina State University was supported by U.S Environmental Protection Agency STAR Grant R8185 via the University of North Carolina- Chapel Hill and by National Science Foundation Grant No. 00506. Any opinions, findings, and conclusions or recommendations expressed in this material are those of the author(s) and do not necessarily reflect the views of the EPA and NSF. The work at Instituto Superior Técnico was supported by MMSAFU project (POCI/ENR/57450/04) funded by the Fundação para a Ciência e a Tecnologia as well as FLAD (Luso American Foundation). The authors also would like to acknowledge the support of Ford Lusitana and TOTAL Portugal. REFERENCE 1. Guerrieri, D.A.; Caffrey, P.J.; Rao, V. Investigation into the vehicle exhaust emissions of high percentage ethanol blends. SAE Special Publications, n 1095, : Additives, Emissions, and Performance, 1995, p 85-95.. Kelly, K.; Eudy, L.; Cobum, T. Light-Duty Alternative Fuel Vehicles: Federal Test Procedure Emissions Results. NREL/TP-540-5818, Prepared by National Renewable Energy Laboratory. September 1999.. Gonçalves, G. A. and Farias, T. L., On-Road Measurements of Emissions and Fuel Consumption of Fuelled Light Duty Vehicles, Clean Air 005, 7-0 June 005, Lisboa, Portugal. 4. Alternative Fuel Data Center of the U.S. Department of Energy Home Page. See fttp://www1.eere.energy.gov/vehiclesandfuels/avta/light_duty/afv/emissions_data.html (accessed on December, 006). 5. Wang, M., GREET - Transportation Fuel-Cycle Model Volume 1: Methodology, Development, Use, and Results. Argonne National Laboratory, ANL/ESD-9, 1999. 6. Frey, H.C.; Unal, A.; Chen, J.; Li, S.; Xuan, C. Methodology for Developing Modal Emission Rates for EPA s Multi-Scale Motor Vehicle & Equipment Emission System; EPA40-R-0-07, Prepared by North Carolina State University for U.S. Environmental Protection Agency, Ann Arbor, MI. August 00. 7. Frey, H.C.; Rouphail, N.M.; Zhai, H. Speed- and Facility-Specific Emission Estimates for On-Road Light-Duty Vehicles based on Real-World Speed Profiles, Transportation Research Record: Journal of the Transportation Research Board, Paper No. 1987, 006,pp18-17. KEY WORDS Ethanol 85,, Flex Fueled Vehicles, Fuel Consumption, Emissions, Portable Emissions Measurement Systems, Dynamometer Test, Theoretical Ratios, Empirical Ratios 5