KOHLER GENE is parts listing tor model 5.5 a 7CM21RV (K582QS powered) specification number series 140 parts section 27 PRINTED IN U.S.A. GRID Al TP1184/S87
INTRODUCTION This manual contains a complete listing of service re * page. Group variation numbers are listed in the horizontal placement parts for Kohler 5.5 and 7 CM RV Generator line to the right of each spec number. Sets with specification series code 140. These use the Kohler Model K582QS Engine. The manual includes the 2. Group Parts Lists: Indicates specific parts for each following main sections in the sequence listed. specification. Illustrations of parts are shown for some of 1. Specification Number Index; Listing of generator set the various parts. Illustrations are keyed to the parts numspec number5 arranged in numerical sequence on each bers found in the parts group listings. NUMBER SIGNIFICANCE., There are various numbers which must be used in determining how to identify a part number. The significance of each of these numbers is explained as follows: Specification Number: The generator set specification number, which is found on the nameplate attached to the frame of the generator, indicates mode! variation or the combination of groups used to build that particular generator set. The spec number is, in effect, a coded number. The first three digits, which are the code designation for generator size and engine model, remain constant in this series while the remaining digits in the spec number are issued in numerical sequence. When the sequential num ber reaches 99, the next number will be 100, for example: 14099 is followed by 140100 note that the spec number goes from a 5 digit to a 6 digit number in this example. Group Number: The group consists of related ed to provide one or more related f un ctions. parts need Group Variation Number: A variation number is assigned to a parts group whenever that group, or a part or parts within that group, varies from the original design of the basic engine. Part Number: The part number is the number by which an individual piece of a generator set is identified and ordered. WOW TO FIND PART NUMBERS Following is a stepbystep procedure to be used in identifying and ordering a specific part. Item to be ordered: ROTOR ASSEMBLY STEP 1: Record the Generator Set specification number from the nameplate on the generator frame. (Sample: 14002A) STEP 2: In the Specification Number Index, find specification 14002A in the lefthand vertical column. Under Group 201 Generator and Mounting column, locate the variation number assigned to specification 14002A. The variation number is 52. STEP 3: Turn to Part Group 201 Generator and Mounting. Note the Rotors are identified with Index Letter P under this letter locate Variation 52. Rotor assembly C238236 is assigned to this variation. NOTE: Quantities greater than one are shown in parentheses behind part description. GRID A2
COMPOSITE EXPLODED VIEW GROUP 2 GROUP 3 GROUP 32 GROUP 4 GROUP 31 GROUP 26 GROUP 5 GROUP 13 GROUP 8 GRID A3
COMPOSITE EXPLODED VIEW GROUP 10 GROUP 9 GROUP 12. Bo. Y k Y z 0 e. GROUP 201 GROUP 14 GROUP 109 GROUP 25 GRID A4
/ P d % G D w W P W.I.I.I.I.I.I.I.I.I.I t w w w Cd _I, P t q 5 O1 P I : =I= I 0. g zs N 0 14 f: I 2 8 0 I $ mm w w c.n P 8 0 3 % 0) 00 00 w 4 A ;s z G G c G z;t tii g ; IGNITION 0 I iii iii iii d I AIR INTAKE h) I BAFFLES & SHROUD w I BREATHER 81 VENT UC P m r CRANKSHAFT T m CYLINDER HEAD 3 1 DIPSTICK = ELECTRIC START $ EXHAUST $ FLYWHEEL c FUEL PUMP $ GOVERNOR &&L PUMP g GEAR COVER I.I II + 00 CD N IQ 2: 2!2!b? % E E 8 I OIL FILTER 2 HIGH TEMP. CUTOUT I t \
SPECIFICATION NUMBER INDEX GROUP TITLE & NUMBER PAGE GRID SPEC.NO. 1 ti? 3 0 k 0 109 201 14 17 21 39 6 15 16 B2 B3 84 18 19 19 20 20 21 21 EL EL 87 87 88 B8 88 22 + 23 24 3101Bll ATION CI JME 2 a e : 22 25 26 29 31 32 21 41 14028A 19 134 147 154 18 303 16 400 19 7 6 9 8 5 11 19 71 22 14029A 41 36 4 9 5 304 16 400' 14030A 41 36 4 9 34 302 16 400 14031A 141 36 4 9 34 14032A 41 36 4 9 42 303 16 400 302 25 400 14033A 41 36 4 9 42 302 25 400 I. 14034A 36 4 9 5 304 25 400 19 7 6 9 8 5 11 17 67 22 19 7 6 9 8 5 11 17 72 22 19 7 6 9 8 5 11 19 71 22 19 7 6 9 8 5 11 17 67 23 i 197 6 9 8 5 1! 17 69 23 19 7 6 9 8 5 11 17 67 23 14035A 41 41 302 I 25 400.19 7 6 9 8 5 11 17 72 23 14036A 141 303 25 400 19 7 6 9 8 5 11 19 71 23 14037A 141 303 25 401 1405lA 402 14052A 141 402 + 19 7 6 9 8 5 11 19 71 26 1 19 7 6 9 8 5 1131 67 23 19 7 6 9 8 5 11 32 71 26 14053A 41 402 I9 7 6 9 8 5 11 17 67 23 GRID A6 5
GROUP 1 AIR INTAKE H index Description Part index Description Part Letter Variation Number Number Letter Variation Number Number A B Nut, wing l/420 34,41,141 Cover, air cleaner 34,41 Cover, air cleaner 141 Element, air cleaner U.L. approved 41,141 Element, air cleaner 34 Base, air cleaner 34,41 Base, air cleaner 141 X2767 47 082 01 277941 47 083 04 47 083 01 48 201 01 277940 Seal, cover 34,41 Gasket, air cleaner 34,41,141 Elbow, air cleaner 34,41,141 Gasket, elbow 34,41,141 Brace, elbow 34,41( 141 Screw, fiat hd. math. (4) #1 O32 x 5/l 6 in..34,41( 141 Stud, holddown I, 141 47 032 03 277093 48 054 01 277069 277116 Xl 672 277942 GRID A7
. GROUP 2 BAFFLE S & SHROU D index Description Part I index Description Part Letter Variation Number Number Letter Variation Number Number A B C D E Baff ie, top cyi. #l 36,43 Baffle, top cyi. ##2 36,43 Baffle, bottom cyi. #I 36,43 Baffle, side cyi. #2 36,43 Housing, blower (Includes F & G) 36 Housing, blower 43 c 48 063 OS 48 063 02 48 063 07 48 063 03 48 027 06 48 027 08 Housing, blower 36,43 Screen, grass 36,43 Baffle, blower housing support 36,43 Baffle, bottom cyi. #2 36,43 Grommet 36,43 Baffle, side cyi. #l 36,43 Screw, H.C. 7/420 x l/2 (2) 43 48 027 04 48 16208 277058 48 063 04 243035 48 063 06 48 086 09. GRID A8
GROUP3 BREATHER & VENT index Description Part I Letter Variation Number Number I index Description Part Letter Variation Number Number A 8 C Cover, valve (2) 4 Gasket, valve cover (2) 4 Clamp, hose (2) 4 270036 270034 X4263 D E Hose, breather 4 Stud; valve cover (2) 4 277392 220368 GROUP 4 CAMSHAFT & VALVES! index Description Part Letter Variation Number Number index Description Part Letter Variation Number. Number J Camshaft 9, 10 Key, woodruff #3 9, 10 Nut, jam 3/4l 6 9, IO Gear, camshaft 9, 10 Retainer, valve spring (2) 9 Spring, valve (2) 9 Retainer, valve spring (4) 9, 10 48 012 01 x431 x11917 277012 230011 235010 235011 Key, retainer (4) 9, 10 Valve, intake 9 Valve, intake 10 Valve, exhaust 9 Spring, exhaust valve (2) 9 Spring, valve 10, Rotator, valve (2) 9 Rotator, valve (4) 10 41 755 10 235008 235582 237672 235168 235168 52 413 01 52 413 01 GRID A9
. SERIES 140 GROUP 5 BURETOR (Gasoline) Index Description D Part Letter Variation Number Number k9 Index Description Part Letter Variation Number Number A B C D E F G H J K L M N Carburetor Assembly 31,34 Carburetor Assembly 41,42 Gasket, fuel bowl 31, 34, 41, 42 Gasket, bowl baffle 31,34,41,42 Pin, float hinge (2) 31,34,41,42 Float 31,34,41,42 Bowl, fuel 31,34,41,42 Nut, bowl 31, 34, 41,42 Body, ball joint 31, 34,41,42 0 ring 31,34 Plunger, solenoid 31,34 Bracket, solenoid 31,34 Solenoid Assembly (Includes solenoid, lead & terminals) 31,34 Kit, repair (Includes bowl nut gasket, bowl ring gasket, float pin, bowl gasket, needle valve, needle seat gasket, and needle & seat body) 31, 34,41, 42 0, 48 053 23 48 053 29 200375 P 200439 Q 200376 R. 200408 S 235448 T 4710006 U 45 208 03 v 41 141 03 W 41 385 01 X 45 126 12 Y 41 755 12 z AA BB 221519 cc Kit, choke repair (Includes heater housing, pin, gasket, baffle, screws, retainers, link, lever and pin assembly) 31, 34, 4.1, 42 Stud (2) 31, 34, 41, 42 _ Connector, hose 31 Spring, idle adjusting (2) (speed or fuel) 31, 34, 41, 42 Screw, idle speed adjusting 31, 34, 41, 42 Gasket, carburetor 31, 34, 41, 42 Spring, high speed adjusting 31, 34, 41, 42 Screw, idle adjusting 31,34,41, 42 Needle, high speed 41,42 Solenoid Assembly 41, 42 Clamp, hose 41,42 Bracket, solenoid 41,42 Chain, solenoid 41,42 Solenoid 41,42 Ring 41,42 I 277469 X352l 0 x3911 200380 234945 271030 200383 277210 235415 4843511 X4268 48 126 11 48 233 02 48 435 09 48 141 01 9
Index Description Part Letter Variation Number Number A B C D E F G H J K L M N 0 P IO Gasket, carburetor (2) 5 Adapter, carburetor 5 Carburetor 5 Gasket, air cleaner 3 Elbow, air cleaner P 3 Gasket, air cleaner 5 Hose (l/2 x 17 ) 5 Clip 5 Sleeving Clamp, hose (2) 5 Bracket, regulator mounting 5 Regulator, gas 5 Valve, gas Bushing 5 Nipple, pipe 5 271030 H 277881 A277878 277069 277883 277093 X60372 X672l 0 232328 X4263 S 277879 Index Description Part Letter Variation Number Number ~~~ B230695 Elbow, street 5 X21 l8 277857 Bushing, reducer 5 X20223 248896 Adapter, hose 5 X5824 x2049 Connector, carburetor (not shown) 5 x3911 5 Spacer, mounting bracket (2) GRID All 5 x4001 00 K L M
L Index Description Part Index Description Part Letter Variation Number Number Letter, Variation Number Number Seal, rear oil 277065 Bushing, camshaft 47,62 front 48 158 02 Plate, closure Bearing, ball Ring, retaining Gasket, closure plate Gasket, closure plate (005) Gasket, closure plate (.OlO) Plug, Welch l1/2 inch Bushing, camshaft Guide, valve (4) rear Cylinder block (Includes H and N) Bearing, crankshaft _ Bearing, crankshaft (.OlO) Bearing, crankshaft (020) 48 009 04 277062 X26931 277087 277103 277115 160037 _ 277039 235007S 48 005 06 277208 48 030 04 48 030 05 Pin (2) Insert, exhaust valve (2) Screw, hex. hd. (4) 3/816 x ll/2 in. 47 Screw, cylinder head (4) 62 Plug, pipe (4) I/8 inch plug, pipe (2) 3/4 inch Bushing, 62 Elbow 62 Elbow, hose 62 reducer x5992 48 031 01 270158 270956 X7523 X7531 48 158 01 X2748 x3911 GRI D Al2 11
GROUP 8 CRANKSHAFT Index Description Part I Index Description Part Letter Variation Number Number Letter Variation Number Number Ring, retaining 54 Crankshaft 54 Key, woodruff 54 X26930 48 014 14 X4215 D E Gear, crankshaft 54. Ring, retaining 54 277009 X26932 GROUP 9 CYLINDER HEAD Index Description Part Index Description Part Letter Variation Number Number Letter Variation Number. Number A Screw, hex. hd. (17) 3./a1 6 x 1 I/2 10 Screw, hex. hd. (1) 3/8l 6 x l1 5/l 6 10 Screw, hex. hd. (18) a 270158 272427 270158 Washer (19) 3/a 10 Washer (18) a Head, cylinder (2) a, IO Gasket, cylinder head (2) a, 10 270889 270889 48 015 02 48 052 01 12 GRID Al3
GROUP 10 DIPSTICK E Index Description Part Index Description Part Letter Variation Number Number I Letter Variation Number Number A B 6 D Dipstick 11,14 Tube, dipstick 11 Tube, dipstick 14 Elbow, pipe 11, 14 Pipe, nipple 11, 14 277721 277723 4853804 48 283 04 48 136 02 Support, oil fill tube 11,14 Clamp, hose (2) 14 Line, flexible 14 277875 x3091 4 X38663 H Connector, hose 14 X3801 _ GROUP 11 ELECTRIC J 1 Index Description Part Letter Variation Number Number Index Description Part Letter Variation Number Number A B C D E Starter Assembly 100, 101 48 098 01 Armature. 100, 101 277605 Kit, starter drive 100, 101 48 755 02 Kit, drive parts (Does not include drive) 100, 101 48 755 13 Cap, drive end 100, 101 48 227 02 GRID Al4 F G Bolt, thru 100, 101 48 211 01 Switch, relay 100, 101 248846 H Bracket, starter support 100, 101 48 161 04 J Kit, commutator cap K L M 100, 101 48 227 04 Kit, brush and spring 100, 101 48 755 15 Clip, wire 101 x3394 Cable, battery 101 X54525 13
GROUP 12 EXHAUST index Description Part index Description Part Letter Variation Number Number I Letter Variation Number Number A 6 c D E F. G H J K Manifold, intake 200, 201, 202, 203, 204 Gasket, intake (2) 200, 201, 202, 203, 204 Stud (2) 200, 201, 202, 203, 204 Strap, lifting (2) 200, 201, 202, 203, 204 Elbow, exh. cyi. #2 200, 201, 202, 203, 204. Elbow, exh. cyi. #I 200, 201, 202, 203, 204 Cover, exh. elbow cyi. #l 200, 201, 202, 203, 204 Clamp (2) 200, 201, 202 Retainer, nut (4) 200, 201 Duct, air 200, 202, 203, 204, 205 48 t64 03 48 052 02 48 072 04 47 445 02 48 054 05 45 054 04 48 096 01 277706 238180 277734 Tube, exhaust (right side) 200, 201, 202, 204 Tube, exhaust (right side) 203, 205 Tube, exhaust (left side). 200, 201, 202, 204 Tube, exhaust (left side) 203, 205 Cover, air duct (2) 200 Cover, exh. elbow cyi. #2 200, 201, 202, 203, 204 Gasket (2) 200, 201, 202, 203, 204 Q Capiug (2) 200, 201, 202, 203, 204 R Grommet, spark plug (2) 200, 201, 202, 203, 204, 205 S Clamp, muffler (2) 204, 205 277709 277928 277710 277929 277711 48 096 02 277091 25 139 01 278121 X7224 14 GRID Bl
GROUP 13 FLYWHEEL index Description Part index Description Part Letter Variation Number Number I Letter Variation Number Number A Flywheel Assembly I B Nut, lock (Includes ring gear and magnets) 41,70 41 48 025 14 C Flywheel Assembly 70 48 025 24 Key, woodruff 41,70 277595 x453 GROUP 14 FUEL PUM P N index Description Part index Description Part Letter Variation Number Number I Letter Variation Number Number Lead 300, 301, 302, 303, 305 Baffle 302, 303 Bracket, fuel pump 300, 301, 302, 303 Solenoid 300 Pump, fuel 300 Pump, fuel 301, 302, 303 Pump, fuel 305 Terminal 301, 302, 303 Line, fuel 302, 303 Line, fuel 300 Line, fuel 301 238306 I 277767 277722 47 462 02 45 393 03 238641 277818 X367l 48 516 01 265811 265462 J Kl K2 K3 L M N 0 P Line, fuel 305 Connector, hose 301, 302, 303, 305 Elbow (2) 302, 303 El bow 301 Elbow 300 Cover, pump pad 300, 301, 302, 303, 304, 305 Gasket, fuel pump 300, 301, 302, 303, 304, 305 Clamp, insulated 305 Clamp, insulated (2) 305 Screw, drill 305 Hose Assembly 305 278130 x391 1 x4471 0 X5552 x7741 240282 25 041 05 X6721 4 X672l 5 x7942 278122 GRID 82 15
GROUP 17 26 I 28 WL /\ 30 31 I 4 34 12 \ 11 35 Index Description Part Index Description Part Letter Variation Number Number Letter Variation Number Number 1 Governor Kit (includes *) 2 *3 4 5 6? *8 9 IO *11 *12 13 Governor assembly Gasket, governor housing Ring, retaining Governor, Housing, gear Bearing, ball governor Gasket, governor cover Shaft, governor assembly Key, woodruff Ring, retaining Pin, flyweight pivot Spring, spark (2) Pin, roll 48 310 28 *14 48 310 30 +15 277078. *I6 X26915 *17 277561 *18 48 081 02 *19 240202 *20 277099 *21 48 420 08 +22 X428 *23 X2694 *24 230080 25 48 089 01 26 X2808 *27 Weight, governor (4) Flyweight, spark advance (2) Breaker, cam Shaft, governor assembly Shim Kit, sleeve (includes shim) Race, thrust bearing. Bearing, roller thrust Race, thrust bearing Governor, Bearing, Breather, cover needle housing Gasket, breather Elbow, tube 277117 277114 48 149 04 277007 237022 48 755 01 277101 277100 277102 48 096 05 x2932 277018 277073 X3247 16 GRI D 93
GROUP 17 GOVERNOR (Continued) Index Description Part Index Description Part Letter Variation Number Number Letter Variation Number Number 28 29 *30 +31 32 33 34 Line, oil Needle, bearing Seal, oil Bearing, needle Rod, throttle Body, ball joint Spring, governor 48 353 05 48 030 02 275055 x2933 271151 45 208 03 48 091 01 35 Screw, governor adjusting (2) 277333 36 Arm, governor control 277332 *37 38 39 40 41 Yoke, governor Ring, retaining Screw, ball Lever, governor Spring, linkage 25 48 471 02 277104 48 194 01 48 087 03. 230117 GROUP 18 IGNITION Index Description Part Index Description Part Letter Variation Number Number Letter Variation Number Number A B C D E F G.H Coil 400, 401, 402 Plate, coil mounting (2) 400, 401, 402 Plug, spark (2) 400, 401, 402 Lead, high tension (2) 400, 401, 402 Condenser 400; 401, 402 Regulator 400 Connector, body 400 Grommet 400 277375 271694 235041S 48 348 04 N 230722 41 403 05 0 236602 220297 I P GRID B4 Clip, cable (2) 400, 401, 402 Clip, high tension (2) 400 Kit, stator 400 Rod, breaker push 400, 401, 402 Breaker 400, 401 Breaker 402 Gasket, breaker cover 400, 401 Gasket, breaker cover 402 Cover, breaker 400, 401, 402 210281 270154 4708501 X4898 48 150 02 48 150 03 220174 220074 232535 17
Index Description Part Index Description Part Letter Variation Number Number Letter Variation Number Number Gasket, oil pan 19 Pan, oil 19 Pipe, nipple 19 Pipe, tee 19 277014 48 199 18 Al 07 A108 E F G H Elbow, oil drain 19 Plug, pipe 19 Washer (4) 19 Pin, dowel 19 SA472 X751 8 270889 230125S, 18 GRID B5
0 Q 0 \ GROUP 22 PISTON & ROD Index Description Part I Index Description Part Letter Variation Number Number Letter Variation Number Number I A Piston assembly (Std.) (2) I B Retainer (41 (Includes pin & retainers) 7 48 074 06 Piston assembly (.003) Includes pin & retainers 48 074 07 Piston assembly (.OlO) (Includes pin & retainers) 48 074 08 Piston assembly (.020) (Includes pin & retainers) 48 074 09 Piston assembly (.030) (Includes Pin & retainers) 48 074 10 7 I_ Rod, connecting assembly (2) (Std.) 7 Rod, connecting assembly (.OlO U.S.) (A.R.) Ring set std. &.003 (2) 7 47 018 01 48 067 12 48 067 13 48 108 05 Ring set.olo 48 108 06 Ring set.020 48 108 07 Ring set.030 48 108 08 E GROUP 25 \ OIL PUMP a!i@@ Index Description Part I Index Description Part Letter Variation Number Number Letter Variation Number Number I Strainer, oil 6 Screw, relief valve 6 Pump, oil 6 Tube, oil inlet 6 277202 277694 48 393 23 4812303 Spring, relief valve 6 Ball, steel 6 Clip, oil tube 6 48 089 03 X21 23 270085 GRID B6 19
G ROU P 26 G EAR C ov Index Description Part Index Description Part Letter Variation Number Number Letter Variation Number Number A 6 C Gasket, gear cover plate 9 Plate, gear cover 9 Gasket, gear cover 9 277022 277021 277020 Cover, gear 9 Screw, hex. hd. (2) 5/1618x l3/4 9 Seal, front oil 277493 277086 / 9 52 032 08 GROUP 29 OIL FILTER Index Description Part I Index Description Part Letter Variation Number Number Letter Variation Number Number A B Adapter, filter assembly (Includes B, C & D) 8 Gasket 8 4818003 48 04103 Adapter, oil filter 8, Nipple 8 Filter, oil 8 48 180 03 277234 277233._ 20 GRID B7
I /* GR OUP 31 f53 HIGH 0 TEMPERATURE CUTOUT I Index Description Part Letter Variation Number Number. Switch, cutout 1, 2 48 099 07 I GROUP 32 OIL PRESSURE. CUTOUT Index Description Part.. Letter Variation Number Number I A Switch, oil pressure 5 271662 GROUP 39 GASKET SETS Description Variation Number Part Number Description Variation Number Part Number Gasket Set (Without seals) 1 Gasket, breaker cover Gasket, valve cover (2) Gasket, carburetor Gasket, oil pan Gasket, gear cover Gasket, air cleaner elbow Gasket, gear cover plate Gasket, breather Gasket, governor housing Gasket, closure plate Gasket, air cleaner Gasket, manifold (2) Gasket, governor Gasket, closure plate,005 (3) Gasket, closure plate.oio (3) Gasket, insulator Gasket, manifold Gasket, manifold Gasket, fuel pump Gasket, oil filter (2) Gasket, cylinder head (2) Gasket, manifold (2). 48 004 01 52 041 11 270034 271030 277014 277020 277069 277022 277073 277078 277087 277093 277091 277099 277103 277115 277649 277628 277629 47 041 04 48 041 03 48 052 01 48 052 02 Gasket Set (Includes seals) 1 Seal, front oil Gasket, breaker cover Gasket, valve cover (2) Gasket, carburetor Gasket, oil pan Gasket, gear cover Gasket, gear cover plate Seal, rear oil Gasket, air cleaner elbow Gasket9 breather Gasket, governor housing Gasket, closure plate Gasket, manifold (2) Gasket, air cleaner Gasket, governor Gasket, closure plate.005 (3) Gasket, closure pate *.OlO (3) Gasket, insulator Gasket, manifold Gasket, manifold (4) Gasket, fuel pump Gasket, oil filter (2) Gasket, cylinder head (2) Gasket, manifold (2) 48 755 03 52 032 08 5204111 270034 271030 277014 277020 277022 277065 277069 277073 277078 277087 277091 277093 277099 277103 277115 277649 277628 277629 47 041 04 48 041 03 48 052 01 48 052 02. GRID 88 21.
GROUP 41 SHORT BLOCK Index Description Part Index Description Part Letter Variation Number Number Letter Variation Number Number I A Short block assembly 1 48 522 18 I 22 GRID 89
GROUP 109 GENERATOR Index Description Part Index Description * Part Letter Variation Number Number I Letter Variation Number Number \ A B C D Support, Eng. (Left Side) ALL Mount, cup (4) ALL Spring, compression (Eng.) (2) ALL Tray IO, 14 Tray II,15 Tray 12 Tray (Replaces 238320) 13,18 Tray 16 Tray 17 Tray 19 277744 237452 237463 277737 277739 238321 277738 277811 277978 277736 E F G H J K L Tray 31 Tray 32 Spring, compression (Gen.) (2) ALL Spacer (2) 3/8 I.D. x l/2 0.0. x 3 lg. ALL Strap, ground 10, 11, 12, 13 Spacer (2) 3/8 I.D. x l/2 0.0.. x 2V/32 lg. ALL Mount, tee (4) ALL Terminal, grounding c 14, 15, 16, 17, 18, 19, 31, 32 Support, oil fill tube 17, 31 278165 278166 238034 X40082 221272 X400108 237451 x37711 277875 GRID BlO 23
index Description Part index Description Part Letter Variation Number Number I Letter Variation Number Number A 24 Bracket, end assembly (Includes B thru M) 52, 53, 56, 57 Bracket, end assembly (Includes B thru M) 60,65 Bracket, end assembly (Includes B thru M) 61 Bracket, end assembly (Includes B thru M) 62 Bracket, end assembly Discontinued (Includes B thru M) 55, 58, 63 Bracket, end assembly (Includes B thru M) 54, 59, 64 Bracket, end assembly (Includes B thru H, K thru M, Y thru DO) 66 Bracket, end assembly (Includes B thru H, K thru M, Y thru DO) 67 Bracket, end assembly (Includes B thru H, L, M, Q, GG) 71 A238395 B238485 B238503 B238484 B238396 B238428 A277808 F B277807 G A2781 50 GRID Bll Bracket end assembly (Includes B thru H, L thru FF) 69 Bracket, end assembly (Includes B thru H, K thru FF) 68, 70, 72 Regulator, voltage ALL except 71 Regulator, voltage 71 Plate 66, 67, 68, 69, 70, 71, 72 Brush (2) 52, 53, 54, 55, 67, 57, 58, 59, 60, 61, 62, 63, 64, 65 Brush (2) 66 Brush (2) 67, 68, 69, 70, 71, 72 Spring (2) ALL Shim, brush holder ALL Holder, brush ALL except 71 Holder, brush 71 B277805 B277806 287978 233833 277803 241624 241837 238150 238248 269367 239247
GENERAT0.R GROUP 201 ASSEMBLY (Continued) Index Description Part Index Description Part Letter Variation Number Number Letter Variation Number Number H J K L N 0 Q P Strap, ground 66 Strap, ground 67, 68,69,70, 71, 72 Board, circuit 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65 Harness, wire 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65 Harness, wire 66, 67, 68 Breaker, circuit (1) (30 amp, 1 pole) 52, 53, 54, 55, 56, 57, 58, 59, 60, 61,63, 64, 71 Breaker, circuit (2) (30 amp, 1 pole) 63, 67, 69 Breaker, circuit (20 amp, 1 pole) 52, 53, 54, 56, 57, 59, 61, 62, 64, 65, 66, 68, 70, 71, 72 Bracket, end 52, 53,.54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65 Bracket, end 66, 67, 68,69, 70, 71, 72 Panel, controller ALL Bolt, thru 52,55,56,58,60,63,65,67,69,71,72 Bolt, thru l/213 x 9l/2 in. 53,54,57,59,61,62,64,66,68,70 Ring, tolerance ALL Rotor assembly (Includes R & S) 52,55,56,58,60,63,65,67,69,71,72 Rotor assembly (Includes R & S) 53,54,57,59,61,62,64,66,68,70 Bearing, ball ALL S 230857 T 277839 U C2691 50 269169 V 277802 W 233835 233835 X Y 233866 238393 277801 Z 238461 AA 242196. BB 242893 cc 23821 I DD C238236 B2381 94 EE X7581 FF GG Ring, collector ALL Bolt, over (4) 52,55,56,58,60,63,65,67,69,71,72 Bolt, over (4) 53, 54, 57, 59, 61, 62, 64, 66, 68, 70 Adapter, generator 52, 53, 54, 55 Adapter, generator 56, 57, 58, 59, 60, 61, 62, 63, 64, 65, 66, 67, 68, 69, 70, 71, 72 Fan, generator (Service with 238204) ALL Stator 52,55,56,58,60,63,65,67,69,71 Stator 53, 54, 57, 59, 61, 64, 66 Stator 62, 68, 70 Stator 72 Guard, generator fan ALL Relay assembly (Includes 2 thru DD) 66 Relay assembly (Includes Z ihru DD) 67, 68, 69, 70, 71, 72 Terminal (2) 66,67, 69, 70, 71, 72 Plug 66,67 Plug 69,70,71,72 Connector 66, 67, 68, 69, 70, 71, 72 Relay 66, 67, 68, 69, 70, 71, 72 Receptacle 66 Receptacle 67, 68,69, 70, 71, 72 Washer, hardened All Connector 68, 69, 70, 71 Grommet, nylon 71 238134 238246 238213 238231 277728 C238204 238242 238202 238332 238333 238214 * A241 760 A241828 236830 236977 269166 236979 241737 287570 269165 X8012 X2521 3 239429 GRID 812 25
. GROUP 301 CONTROLLER ASSEMBLY Index Description Part Index Description Part Letter Variation Number Number Letter Variation Number Number A H J K L L Controller Assembly (Includers 0 thru M) 20,21 Nut, dress. 20,21 Nut, dress 20, 21 Fuse, lamp 1 amp. 20,21 Box, controller 20, 21 Board, circuit 20,21 Cover, controller box casting 20,21 Fuse, 10 amp 20,21 Block, fuse 20,21 Board, circuit 20,21 Clamp (2) 20, 22, 23, 26 Clamp 21 Clamp (2) 20, 22, 26 M C269155 287873 N 269174 284205 C2691 55 C2691 48 C269157 223316 269173 C269149 X672l 0 X6721 0 X6721 0 Harness, wiring 20, 21, 22, 23 Harness, wiring 26 Controller Assembly. (Includes 0 thru T) 22 Controller Assembly (Includes 0 thru T) 23,26 Diode (REl) 22, 23,26 Bracket, relay mounting 22, 23, 26 Relay (ICR, 2CR, 3CR) (3) 22, 23, 26 Receptacle. 22, 23, 26 Receptacle 22, 23, 26 Cover, controller 22, 23, 26 Switch, rocker 22, 23, 26 Fuse, controller (loa) (internal) 22, 23, 26 277933 277966 B241 752 B241939 * _ 241739 241759 241736 287536. 287570 241756 269176 223316 Clamp 21, 23 X672l 0 26 GRID 613
ACCESSORIES Muffler Kit Description Part No.. Description Part No. Muffler Kit Curb Side or Street Side PA277718 Clamp 237548 Arrestor, spark 277679 Clamp 277707 Bracket, muffler mtg. 277724 Strap, muffler mtg. 277725 Muffler 277726 LP Conversion Kit PA277882 Description Part No. Description Part No. Screw (2) Screw (2) Washer, lock (2) Washer, lock (2) Screw (2) Elbow, connector Spacer (2) Clamp, hose (2) Clamp, wire. X546 X623 x201 x211 x555 x391 15 x4001 00 X4263 X67210 Hose Sleeving Gasket, carburetor (2) Gasket, air cleaner elbow Gasket, air cleaner base. Carburetor Regulator Assembly Adapter, carburetor Elbow, air cleaner X60372 232328 271030. 277069 277093 A277878 A277880 277881 277883 Systems Check A269207 Description Ring, lock Fuse, 3 amp Washer, insulating (2) Switch, toggle Fuse, 15 amp Fuse, 1 amp Part No. Description Part No. 151511 Connector 284920 243273 Button, switch (3) 287580 243321 Holder, fuse 287787 268015 Circuit board A287984. 283645 Box 287986 284205 Switch, pushbutton (3) 287988 Remote Switch A269178 Description Part No. I Description Part No. Screw Board, circuit X7981 A2691 51 Panel, remote 269158 Switch, rocker 269176 Remote Switch A269181 Description Part No. Description Part No. Screw X7981 Panel, remote 269158 Switch, rocker 269176 Board, circuit Meter, hour A2691 80 238736 c Nameplates and Decals Description Part No. I Description Part No. Nameplate KOHLER 5500 238318 Nameplate KOHLER 7000 238319 Nameplate Service Schedule 239437 Nameplate KOHLER Specification 238639 Decal To Prevent Fire or Accident 237998 DecalPositive Terminal Warning 238402 DecalEquipment Ground 238575 DecalOffon, Circuit Protector 238578 DecalReplace with UL Tested Kohier Filter 238618 DecalAlternator Electrical System 277356 DecalUL 238092 GRID 814 27