ITW Table of Contents Electrostatic Spray Guns-Accessories Portable Electrostatic Spray Gun System... 2 No. 2 Process Electrostatic Hand Gun... 3 Spare Parts and Accessories... 4-5
Aviator Portable Electrostatic Spray Gun System The ITW AVIATOR Electrostatic Spray Gun System, which meets Class 1, Division 1 requirements, provides all the advantages of electrostatic finishing, combined with the benefits you need most; low air consumption, proven reliability, portability, an ergonomically-designed spray gun and a top quality finish. Applications This system is ideal for applications requiring portability: Off-site finishing Remote location finishing Heavy equipment, construction applications Larger applications, such as trains, trams and aviation Structural steel System Features This system is easy for operators to handle and features the following: Built-in cascade circuitry for maximum tip voltage Adjustable voltage for a wide range of settings No rotating parts in the gun which eliminates long term vibration effects Low air consumption Transformable from electrostatic air spray to HVLP spray Wide variety of tips for every application System Benefits Low overall investment cost -- spare guns are interchangeable and affordable Comfortable and easy to handle Superior finish quality - proven in the automotive industry and now available for heavy equipment and larger applications Compatible with solvent based or water based materials Quiet, smooth operation Gun Specifications REA 70 REA 90 REM Atomization Air Spray/HVLP Air Spray/HVLP Air-Assisted Airless Length 9.5 (24 cm) 11 (28 cm) 10 (25.4 cm) Weight 29.8 oz. (845 g) 30 oz. (851 g) 32.8 oz. (930 g) Coating Material Solvent Solvent or Solvent Waterbase Cable Length 36 standard 36 standard 36 standard Operating Pressures Air 0-100 psi 0-100 psi 100 psi (6.8 bar) (6.8 bar) (6.8 bar) Fluid 0-100 psi 0-100 psi 1500 psi (6.8 bar) (6.8 bar) (102 bar) Tip Voltage 0-65 kv max. 0-85 kv max. 0-80 kv max. Maximum Current 120 micro amp 90 micro amp 120 micro amp A max. A max. (solvent) A max. 140 micro amp (water) Fluid Delivery: 1,000 cc/min.max.1,000 cc/min.max.1,000 cc/min.max. Control Unit Specifications Weight: 10 lbs (4.5 kg) Length: 15 (37.7 cm) Width: 4 (10.4 cm) Depth: 4 (10.4 cm) Maximum Air Pressure: 100 psig (6.8 bar) Minimum Air Pressure 50 psig (3.4 bar) Maximum Output Voltage: 10 v RMS Maximum Output Current: 1.2 amps RMS Explosion Proof: FM approved for use in Class I Division I locations (NEC 500) Maximum Cable Length: 100 (32.7 m) Options: 36, 50, 75 and 100 Hose/Cable Assemblies Spare Parts Kit Soft Parts Kit Repair Parts Kit HVLP Transformable Kit (REA 70 & REA 90 only) Air Caps and Fluid Nozzles Push/Pull Fan Control Locking Fan Control Two and Four-Finger Trigger Available Accessories: Coiled Fluid Tubes for Conductive Solvent Coatings Quick Disconnects Swivel Fittings Whip Hoses Recirculating Fittings Gun and Paint Testers 79
No. 2 Process Electrostatic Hand Gun Highly Efficient ITW became the inventors of on-site painting with the development of the No. 2 Process Handgun which is still the most efficient manual spray painting device available today. Coating materials are atomized without compressed air or hydraulic pressure. The No. 2 uses only the electrostatic force generated by the power supply to atomize the paint. Overspray is nonexistent. Due to its high transfer efficiency, the No. 2 Process Handgun enables spray painting in many instances where it would be otherwise impossible: on-site refinishing of furniture and the painting of large and small products where overspray cannot be tolerated. It is the only cost effective means to apply certain very expensive coatings. Rod, tubular, and wire goods may be uniformly painted from one side only. Due to its characteristic of pure electrostatic atomization, the No. 2 Handgun virtually eliminates overspray drift and waste. In fact, control of overspray is so effective, paint mileage increases dramatically. Paint transfer efficiencies in the 95% range are realistically achievable. Standard Systems Include: No. 2 Gun with 25' high voltage cable and bell Power supply Fluid hose Bell cleaning safety can Additional items for unit with air motor: Air hose Air motor line oiler Air regulator and gauge Specifications: Operating Voltage: 100kV Input Voltage: 115/230 volt, 50/60 Hz. Power Consumption: 75 watts (max.) Air Consumption: 2 CFM (air motor version) Max. Fluid Pressure: 50 psi (3.5 bar) Tip Voltage: 100 kv max. Short Circuit Current: 80-100 Microamperes DC (measured at the bell atomizer) Gun Length: 20" (50.8") Gun Weight: 56 oz. (1,588 grams) Optional Hoses and Cable Lengths: 36', 50', 75', 100' Fluid Supply Requirements: Paint must be supplied at low, controlled pressures. As pressures in the 3-5 psi (.2-.35 bar) maximum pressure pot with a gauge of 15-30 psi (1.0-2.0) bar maximum scale is recommended. A large extra sensitive diaphragm regulator should be used. Safety The No. 2 Process unit was designed with safety in mind. The high voltage is supplied at low amperage. Resistive electrical circuitry results in zero voltage at the bell atomizer if any grounded article touches the bell. Voltage is automatically reinstated as the gun is moved away from the grounded article. 80
Spare Parts and Accessories Electrostatic Spray Guns-Accessories Safety Equipment 76633-00 Conductive Gloves 70289-03 Leg Grounding Strap 70289-01 Adjustable Grouning Strap 70289-02 Ankle Grounding Strap 76102-00 Gun Hanger 70539-00 Grounding Clamp 5170-00 Solvent/Cleaning Can Gun Maintenance LKIT0011-01 REA III & REA 90 Hand Gun LKIT0011-02 REA IV & REA 70 Hand Gun LKIT0011-02 REA 70 & REA 90 Automatic Gun LKIT0011-03 REA III Automatic Gun 75778-00 REA 9000 Gun, Trigger & Dump Valve LKIT0012-01 REM Hand & Automatic Gun 8796-02 REH Hand Gun 9096-00 No. 2 Process Gun Waterborne Equipment LAQU5030-00 5 Gallon AquaTank (30 liter) LAQU5010-00 2 Gallon AquaTank (10 liter) LAQU5010-A 2 Gallon AquaTank with LAQU5030-A 5 Gallon AquaTank with 5875-00 Isolation Stand Waterborne Hose Conversion Kits 72307-XX* Hose 3/16 ID 74179-XX* Hose 1/4 ID Metallic Equipment/Coiled Fluid Tube For REA IV & REA 70 75228-11.093 ID 75228-12.250 ID 75228-13.125 ID For REA III & REA 90 75228-01.093 ID 75228-02.250 ID 75228-03.125 ID For REA III, REA 70 & REA 90 75228-21.093 ID 75228-22.250 ID 75228-23.125 ID LKIT0011-00 REA III, IV, 70 & 90 Hand Gun LKIT0011-00 REA III, 70 & 90 Automatic Gun LKIT0012-00 REM Automatic & Hand gun 14880-00 REH Hand Gun 59972-00 Dielectric Grease 19749-00 Multi-Purpose Wrench (3 in 1 Tool) 18827-00 Tubular Spanner Wrench HVLP Equipment 75734-01 HVLP Conversion Kit (air spray to HVLP.055) 73571-00 Conversion Kit (HVLP to air spray) 75137-01 HVLP Air Cap Atomizer Test Kit 81
Spare Parts and Accessories (cont ) Waterborne Equipment LAQU5030-00 5 Gallon AquaTank (30 liter) LAQU5010-00 2 Gallon AquaTank (10 liter) LAQU5010-A 2 Gallon AquaTank with LAQU5030-A 5 Gallon AquaTank with 5875-00 Isolation Stand Waterborne Hose Conversion Kits 72307-XX* Hose 3/16 ID 74179-XX* Hose 1/4 ID Metallic Equipment/Coiled Fluid Tube For REA IV & REA 70 75228-11.093 ID 75228-12.250 ID 75228-13.125 ID For REA III & REA 90 75228-01.093 ID 75228-02.250 ID 75228-03.125 ID For REA III, REA 70 & REA 90 75228-21.093 ID 75228-22.250 ID 75228-23.125 ID Ergonomic Equipment 18871-00 Two-Finger Trigger 20974-00 Four-Finger Trigger 73359-00 Trigger Spring, 66% 4754-01 Trigger Spring 75% Superflex Cables for LREA4002-xx* REA IV LREA4003-xx* REA III & REA 111A 19370-xx* No. 2 Gun Air Assisted Airless Equipment 76105-00 Fluid Swivel 76104-00 Whip Hose 75442-00 Nozzle Seat/Valve Housing REM Round Pattern Nozzle Kits LREM0006-01 220-270 cc/min LREM0006-02 270-340 cc/min LREM0006-03 340-380 cc/min LREM0006-04 380-430 cc/min LREM0006-05 430-480 cc/min LREM0006-06 480-530 cc/min Miscellaneous 76633-00 Conductive Gloves 76102-00 Gun Hanger (to safely secure gun from damange to electrode) 59972-00 Dielectric Grease 19749-00 Multi-Purpose Wrench (3 in 1 tool) 18827-00 Rod, Push Wrench 72118-00 REA Push/Pull Fan Control LA0041 Automatic Gun Stand, Stationary Equipment Covers GC-100-K5 REA/REM Hand Gun Covers 72558-04-K5 REA/REM Automatic 72558-02-K5 No. 2 76116-00-K5 REA 9000 Automatic 76637-K3 Aviator Covers (control unit) Aerobell Accessories LSMM0029-00-K5 Aerobell Tyvek Covers AER4019 Aerobell 33 Air Bearing Rebuild Kit LKIT007 Aerobell 33 Fluid Valve O-Ring Kit LSMM0008-00 Aerobell Strap Wrench EMF-438 Aerobell Spanner Tool 75700-00 Aerobell Poppet Tool RPM-419 Aerobell Shroud Wrench AER4016-02 57mm Bell Cup Assembly AER4015-02 30mm Bell Cup Assembly Turbodisk Accessories LSMM0030-00-K5 Tyvek Cover 20485-62N 6 Conical Disk, Serrated, 15 o 20485-92N 9 Conical Disk, Serrated, 15 o Turbodisk Accessories (cont ) 20485-122N 12 Conical Disk, Serrated, 15 o 19830-06N 6 Uni Disk 19830-08N 8 Uni Disk 19830-10N 10 Uni Disk 19830-12N 12 Uni Disk Instructional Video Tapes VT-97-01 REA 70 Repair and Maintenance Video VT-97-03 No. 2 Gun Application Video VT97-02 AquaBlock Video Test Equipment 76652-03 Sprayablility/Paint Test Meter & Probe 76652-02 Sprayability/Paint Test Meter 7909-00 Gun Output Test Leads 7922-00 Paint Test Probe 76652-04 Deluxe Kit Electrical Test Equipment 76652-01 kv Test Probe Kit 16688-01 Test Probe 16688-02 Test Probel No 2 Hand Gun 20300-00 Dummy Load 20868-00 Circuite Tester 20868-00 Test Resistor Cascade Test Equipment LTST-5000 Control Unit/Cable 74150-01 Gun Output R.E.A. 74150-02 Gun Output R.E.M 74195-00 Transformer Test Assembly 74206-00 Gun Output Contact Assembly, R.E.M. 74208-00 Gun Output Contact Assembly, R.E.A. Air Cap Calibration Equipment 74035-01 for #5 Air Cap 74035-02 for #6 Air Cap 74035-03 for #7 Air Cap 74035-05 for #1 Air Cap 74035-10 for #63 Air Cap 74035-12 for #65R Air Cap 74035-13 for #68 Air Cap 75137-01 HVLP Air Cap Test Kit 82