Qualitätsprüfung Produkte Technical Document QP-TQ-TD-01EN Titel: Title: List of approvals of SWG GmbH and GVG mbh Ersetzt: Dokument-Nr.: QP-TQ-TD-01EN Rev.: C vom: 26.01.2015 Replaces: Document-No.: (engl.version) Rev.: Date: Änderungen: approvals of SGG GmbH are not applicable due to the company closing (former amendments: item 2., 4. and 5.) new: item 2.10 KR-Approval Updating of approvals (item 2.1 + 2.2 + 2.8) Inhalt: 1. Certification of the Management Systems Contents: 2. Approvals of Manufacturer 3. Material approvals Verteiler: Distributor: EXTERN, GVG, RVG erstellt / prepared by: Marth /TQM geprüft / checked: Wilsdorf /TQM genehmigt / approved: Fiebig /TQ genehmigt / approved: Rev.: D Datum / Date: 13.11.2015 Seite /Page 1 von/of 5 The document is created electronically and is therefore valid without signature.
1. Certification of the Management Systems Quality Management System acc. to ISO 9001:2008 for: Manufacture and sales of crude steel, steel ingots and ESR-steel, open die forgings and ring rolled products. 31.12.2017 Sites: Schmiedewerke Gröditz GmbH, Gröditz Gröditzer Vertriebsgesellschaft mbh, Willich Environmental Management System acc. to ISO 14001:2004 for: Casting of crude steel, steel ingots and ESR-steel as well as manufacture of open die forgings and ring rolled products. 20.12.2015 Energy Management System acc. to ISO 50001:2011 for: Casting of crude steel and steel ingots. Manufacture of open die forgings, ring rolled products and ESRsteel. 26.12.2017 2. Approvals of Manufacturer 1. TÜV SÜD Approval of Manufacturer acc. to AD 2000-Merkblatt W0 for 03.02.2017 steel ingots, forgings and rolled ring products Approval of Manufacturer acc. to rule KTA 3201.1 and KTA 3211.1 for steel ingots, forgings and rolled ring products Approval of Material Manufacturer acc. to Pressure Equipment Directive 97/23/EC for crude steel, steel ingots, rings, flanges and open die forgings Approval of Manufacturer acc. to AD 2000-Merkblatt HP 0 and DIN EN ISO 3834-3 Manufacture of pressure equipment acc. to Pressure Equipment Directive 97/23/EC in the modules F and G 03.02.2017 March 2017 December 2017 2. DB AG Manufacturer based Product Qualification (MPQ) for manufac-turing of products for rail vehicles; Approval of the production processes: Melting and casting for manufacturing of steel ingots for wheel tyres acc. to BN 918048, BN 918049 and UIC 810-1V Approval of the production processes Hot forming and heat treatment with non-destructive testing of wheel tyres for manufacturing of raw and machined wheel tyres acc. to UIC Merkblatt 810-1 and 810-2 as well as BN 918048 and BN 918049 in the material quality B1 up to B6 June 2021 August 2018 Rev.: D Datum / Date: 13.11.2015 Seite / Page 2 von/of 5
3. RISAS 12.01.2016 Wheel tyres 4. Germanischer Lloyd Approval of Material Manufacturers for Steelmaking according to GL-Rules for metallic materials, chapter 2, paragraph 1.A, 2.A, 3.A and 4.A Approval of Material Manufacturer for TR-forged crankshafts in compliance with Society Rules and Requirements of GL for metallic materials, chapter 2, paragraph 3,C. and Forgings and ring rolled products in compliance with the Society Rules and Requirements of GL for metallic materials, chapter 2, paragraph 3,B., 3,C., 3,D. and 3,E. Permission for stamping and restamping of Castings and forgings with quality verification acc. to EN 10204 within the Approval of Material Manufacturer 5. Det Norske Veritas Steelmaking STEEL FORGINGS in carbon and carbon-manganese, alloy, martensitic stainless, austenitic stainless and 22Cr duplex stainless (max. weight: 42 000kg for carbon, carbonmanganese, alloy and 31 000 kg for martensitic stainless, austenitic stainless and 22Cr duplex stainless) including continuous grain flow (CGF) crankshafts Manufacturing Survey Arrangement for transfer of stamps for open die forgings and rolled rings 30.06.2016 30.06.2017 31.12.2017 6. Bureau Veritas Approval of Manufacturer Recognition for BV Mode II Scheme for Steel Forgings, Castings (steel ingots for forgings and liquid steel for castings), Crankshafts, Wheel Rims and Flanges, Rolled Rings made of carbon steel, carbon manganese steel, low alloy steel and high alloy steel Approval of Manufacturer Forging in alloy steel (up to 26000 kg delivery weight, 30000 kg heat treatment weight) continuous grain flow forged (CFG) crankshaft in accordance to the approved TR-process 30.04.2018 30.04.2018 Agreement for stamping and restamping of materials 30.04.2018 Rev.: D Datum / Date: 13.11.2015 Seite / Page 3 von/of 5
7. Lloyd`s Register 11.04.2017 of Shipping Steelmaking and Semi-Finished Products FORGINGS in carbon, carbon-manganese, alloy and austenitic stainless steel (max. weight: 45 t); including crankshafts produced by conventional forging in the material grades and to the max. weight detailed above, and also for crankshafts produced by TR Process in alloy grade only to a max. weight of 42 tonnes 12.03.2017 Permission for stamping and restamping of materials 31.12.2016 8. American Bureau of Shipping Steel Casting components for marine applications Forgings Finished and Semi-finished Products (Shafts, Crank Shafts, Bars, Discs, Flanges) in Carbon Steel, Carbone Manganese Steel, Low Alloy and High Alloy Steels (max. weight: 55,000 kg open die) Extension of Forge Facility and Process Approval for Crankshafts with continuous grain flow in Non ABS grades Alloy Steel (42 CrNiMo 4); max. weight: 26 T 26.04.2020 01.03.2017 16.11.2015 9. The Russian Maritime Register of Shipping Carbon and alloy steel forgings for the marine engineering up to 45 t Ring rolled steel products up to 1.5 t 07.07.2016 10. ClassNK Ingot Casting / Forging / Heat Treatment in Carbon Steels 11. Korean Register Carbon and Low Alloy Steel Forgings Up to 42000 kg Forging weight 12. ITI Praha specified products for Reserved Technical Equipment of Czech Nuclear Power Plants 30.06.2019 08.07.2020-13. VGB Powertech RWE Power AG Confirmation on quality assurance acc. to nuclear standard KTA 1401 and AVS D 100/50 for the production of open die forgings and rolled rings for nuclear facilities; class 1: Pressure boundary components Product forms approved pursuant to KTA 3201.1 class 2: Components of external systems Product forms approved pursuant to KTA 3211.1 01.12.2017 Rev.: D Datum / Date: 13.11.2015 Seite / Page 4 von/of 5
3. Material approvals VdTÜV- Material Werkstoffblatt Nr. 350/3 Flanges acc. to DIN 2528 of steel C 22.8, material-no. 1.0460 354/3 Weldable fine grained structural steel with minimum yield stress of 355 MPa 356/3 Weldable fine grained structural steel with minimum yield stress of 420 MPa 357/3 Weldable fine grained structural steel with minimum yield stress of 460 N/mm² Forms of manufacture flanges with max. 250 mm thickness of flange-blade rings and hollow bodies forgings, hollow bodies, steel bars, flanges, rings rings and hollow bodies max. dimensions (mm) 400 400 600 377/3 Weldable high-temperature structural steel, 15 NiCuMoNb 5, material-no. 1.6368 395/3 Weldable martensitic rolled and forging steel, X 3 CrNiMo 13-4, material-no. 1.4313 forgings 625 product) forgings 725 (max. dimension of thickness and 399/3 Unalloyed steel C 21, material-no. 1.0432 rings 225 150 (thickness) 511/3 High temperature steel F91, X 10 CrMoVNb 9-1 material-no. 1.4903 forgings 640 522/3 High temperature steel X 11 CrMoWVNb 9-1-1 (E911), material-no. 1.4905 forgings, hollow bodies, flanges, rings 650 650 (thickness) 552/3 High temperature steel X 10 CrWMoVNb 9-2 (F92) material-no. 1.4901 forgings 425 640 (diam.) Rev.: D Datum / Date: 13.11.2015 Seite / Page 5 von/of 5