BAR END SHIFTERS - CURRENT RANGE 1 - TECHNICAL SPECIFICATIONS 2 - COMPATIBILITY (CURRENT RANGE) (CURRENT RANGE) (CURRENT RANGE) WARNING! Different combinations from those included in the table could cause the malfunction of the drivetrain and result in an accident, personal injury or death. IMPORTANT! COMPATIBILITY NOTE The part you have is the result of numerous engineering operations carried out on various parts in order to improve the overall performance of the drivetrain unit. The use of parts which do not belong to this range may significantly reduce the overall performance of the drivetrain, therefore we recommend not mixing parts from the old ranges with those from the new. In order to help you and to enhance performance, Campagnolo has introduced a distinctive mark (a boxed letter as illustrated here) on the new Super Record, Record and Chorus unit parts in order to point out their compatibility. Therefore, please ensure that the letter in the parts that operate for shifting (right-hand Ergopower or bar end and rear derailleur) and in the parts that operate for derailings (left-hand Ergopower or bar end and front derailleur, crankset and bottom bracket cup) correspond. A 1
WARNING! These Bar End controls are NOT designed to function with and are not compatible with 2014 range and earlier rear derailleurs and front derailleurs not bearing the specific marking. 3 - INTERFACE WITH HANDLEBAR Ø 19,5 Min. Ø 25 Max 4 - ASSEMBLY WARNING The Bar End shift lever assembly must be separated from the body as a single piece. A Remove the 3mm countersunk screw (A Fig. 1) of the transmission control to separate the shift lever assembly from the body. Insert the expander into the handlebar extension as far as it goes. Tighten the 4 mm internal locking screw (B Fig. 2) to 5 Nm (44 in.lbs). B 5 Nm (44 in.lbs) 1 2 Refit the the shift lever assembly onto the body. Tighten the 3mm locking screw (A Fig. 3) to 3 Nm (27 in.lbs). A 3 Nm (27 in.lbs) 3 2
BAR END SHIFTERS COMPONENTS TRIATHLON 4.1 - TILT ADJUSTMENT The Campagnolo BAR END controls let you change gear starting from the most aerodynamic position. After changing, the lever returns automatically to the central starting position. To modify the central starting position of the shift lever, proceed as follows: Loosen, without removing it, the 3 mm tilt adjustment screw (Fig. 4). WARNING! Do not remove the 3mm tilt adjustment screw. If the screw is removed, the shift lever assembly will disassemble. Position the gear change lever with an aerodynamic tilt that is easily reachable (Fig. 5). When setting the left hand lever into a very high or very low position, check that when pushed through multiple clicks to reach its end of travel, the lever itself does not come into contact with the fixed part of the control set. 4 5 Tighten the 3mm tilt adjustment screw to 4 Nm (35 in.lbs) (Fig.6). 4 Nm (35 in.lbs) 6 4.2 - INSTALLING THE RIGHT HAND CONTROL SET Measure the shift cable housing and cut it, making sure it is long enough to allow the handlebar to move freely. Fit the housing of the correct length, bearing in mind that if the cables are to be routed inside the frame, the Campagnolo cable tension adjuster for the front derailleur included in the package of the Ultra Shift commands must also be installed. Fit the tension adjuster with the knurled part at the bottom. The lower housing must provide the housing end cap while the upper housing is fitted without housing end cap (Fig.7). The tension adjuster is placed near the handlebar in an area where it does not interfere with the frame. 7 3
WARNING! Before cutting the cable housing, check the selected length is suitable to the size of your frame. An incorrect length of cable and sheathing might jeopardize your ability to steer or control the bike and might cause accidents, injuries and even death. Park Tool CN-10 C 7 8 NOTE The housing must be cut so that the end is perpendicular to the length (Fig. 7). In addition, the cross section of the housing must not change. After cutting the housing, check that you have restored its roundness to ensure that there is no friction between the cable and housing. To cut the casings we suggest you to use the specific tool Park Tool CN-10. NOTE The BAR-END controls do not need any housing end cap. Operate the shift lever, moving it to the lowest gear. Operate the derailleur lever, moving it to the lowest gear. Insert the cable through inlet (C Fig. 8), making it exit from the shift assembly into the shift housing. 4.3 - INSTALLING THE LEFT HAND CONTROL SET Follow the instructions given in: chapter 4.3 Adjusting the front derailleur of the technical manual Front derailleur - 2015 Mechanical Groupsets, bearing in mind that the Bar - End control set has a movement of 2 clicks only, not 3. This means that the front derailleur is lowered from the larger chainring by pressing the lever down by 1 click only (1st lever push/pos. B Fig.9). With Bar End controls too, the derailleur cage remains very close to the chain to reduce the risk of the chain dropping: if the chain rubs against the fork when the rear derailleur is on a larger sprocket, this may be rectified by pushing the lever down one more time (2nd lever push/pos. A Fig.9). A B C 2 1 9 click click 4
BAR END SHIFTERS COMPONENTS TRIATHLON When lowering the rear derailleur onto a smaller sprocket from Pos. A, the lever may be pushed up once to prevent the chain from rubbing against the fork (1st lever push Fig. 10). A B C 1 2 10 click click To lift the chain from the smaller chainring to the larger chainring, push the lever once by either 1 or 2 clicks, depending on the initial position of the front derailleur (Pos. B or A respectively Fig. 11). A B C It is also necessary to install the Chain Security Device (CSD), which prevents the chain from dropping between the smallest chainring and the frame if the rider moves the control through both clicks instead of just one when derailing towards the smallest chainring. 11 click click With brazed on installations, the CSD system (Part No. FD-SR103) or Frame protector fin (Part No. FD-SR003) may be used. With clamp-on installations, Frame protector fin (Part No. FD-SR003) must be used, as the CSD system is not compatible with these installations. 5
5 - MAINTENANCE The intervals stated are just an indication and might vary significantly according to the conditions and intensity with which the bike is used (i.e. significant factors are: competitions, rain, salted roads during the winter, cyclist s weight, etc.). To identify the best intervals for your characteristics, contact your mechanic. The cables and housings must be replaced every 2 years or after 20,000 km maximum. If the bike is used in competitions, the cables and sheaths must be replaced every year or after 15,000 km maximum. Dirt damages the bike and its components seriously. Clean, rinse and dry your bike accurately after using it. Never wash your bike with a pressure washer. Pressurized water, even the water coming out of a garden hose, may penetrate gaskets and enter your Campagnolo components, damaging them irreparably. Wash your bike and Campagnolo components with water and a neutral detergent. Dry with a soft cloth: never use abrasive or metal brushes. WARNING! Saline conditions (such as roads in winter and in coastal areas) may cause galvanic corrosion in the majority of the exposed components of the bicycle. To prevent damage, malfunction and the consequent risk of accident, rinse, clean, dry and re-lubricate all components subject to corrosion. 6