INNOVA Software solutions that empower salmon processors Maximize yield and throughput Conform to quality standards and ensure food safety Achieve full traceability and raise efficiency
Empowering salmon processing With over thirty years of partnerships within the food industry, and a continuous commitment to innovation and software development, Marel has created the unique suite of Software Solutions. combines Marel s production management software and processing know-how to fulfill the individual needs of salmon processors, keeping in step with the industry s ever-changing processing trends. empowers salmon processors to: Control their production Experience real-time monitoring Improve decision-making based on valuable insights This enables salmon processors to: Maximize yield and throughput Conform to quality standards and ensure food safety Achieve full traceability and raise efficiency The ultimate objective of is to empower salmon processors to optimize overall production performance and reach their goals. Receiving Deheading Filleting Trimming
Bringing it all together The Software Solutions portfolio ranges from simple device control solutions, to total processing solutions adapted to the individual needs of salmon processors. Based on modular designs, the solutions are scalable, thereby providing maximum flexibility for salmon processors, ranging from small operations to large, plant-wide systems. The production management software supports a broad range of Marel processing equipment. This enables processors to optimize overall salmon production, from reception of raw material to dispatch of products. s process know-how empowers salmon processors to deal with daily challenges and optimize results. With, processors can control single devices, or a full range of equipment across the plant floor. production management software can communicate with other systems, such as an existing ERP system, to give you a powerful interconnected management system. It provides a solid foundation for reliable data collection, and ensures full traceability throughout the system. It also allows processors to monitor their key performance indicators (KPIs) such as yield, throughput, quality, capacity and labor efficiency, in real production time. These valuable insights enable processors to identify opportunities for improvements, while ensuring that production conforms to quality and food safety standards. For further information: www.marel.com/ Curing & smoking Packing & labeling Order picking & dispatching
Optimize your processing power DEVICE AND PROCESS CONTROL ORDER PROCESSING AND PLANNING Optimizes your equipment Overview of production data in real time Communicates alarms based on device status Get the most out of your investment. enhances the power of Marel processing equipment, ensuring you the most effective processing control available for individual machinery or whole processing lines, and provides real-time data for performance monitoring to maximize profitability at each stage. Optimizes order management from reception to dispatch Plans production capacity and lead time based on raw materials Flexibility in responding to changing customer requirements Processors are pressured to achieve ever-faster delivery times. order processing manages and speeds up the complete order cycle, including purchase orders, production orders, inventory orders and sales orders. Moreover, eliminates under- and overproduction. WEIGHING AND LABELING LOGISTICS Collects and registers all your weighing data Easy, centralized label management Full integration to inventory and/or palletizing Are you in control of your giveaway? offers advanced weighing and labeling, fully intergrated with other steps in the process. The system fully enables packing, giveaway monitoring and finished goods labeling. Complete inventory control from reception to dispatch Real-time overview of inventory status Minimizes handling and transit time Reduces loss and expired products Ensuring timely delivery is vital to customers, so it is crucial to have the right tools in place to manage all logistical challenges. provides logistics capabilities that are scalable and reliable, covering all processes from reception of raw materials to proof of delivery. QUALITY CONTROL TRACEABILITY Monitors product characteristics at any stage of the production process Reports results of quality specification checks Supports all major quality systems, such as HACCP, ISO, BRC, IFS ensures that processors integrate dependable qualitycontrol inspection in food processing plants. The system allows for flexible registration and reliable data collection. With, processors can monitor quality check-points, thereby ensuring highly consistent quality assurance. Reduces risk of recalls Traceability across the complete value chain Incorporates quality assurance registrations Provides information to fulfill quality certification requirements Traceability is at the forefront of food safety. The traceability engine is built into every process step of the production to ensure that you can act quickly to minimize the size of recalls. makes it possible to trace every product back to its source. PERFORMANCE MONITORING INTEGRATION SERVICES Collects reliable and accurate data On-line information on real-time KPIs Dashboards and reports In a processing plant, key performance indicators such as yield, throughput, quality and efficiency are vital to your business. Implementing provides processors with accurate and reliable on-line data to help improve performance and make intelligent decisions. Accesses data across all functions Continuous integration and data transfer between systems Standard data interface with ERP and other planning systems offers standard data interfaces for all your production data. User-friendly non-stop integration with your other systems safeguards processing. Moreover, it ensures that your ERP and other planning systems can upload and work with data from.
services Make the most of your investment We are committed to delivering innovative software solutions that add value to your business. Therefore we place great emphasis on continuous development of products and services that meet your expectations and match ever-evolving trends within the marketplace. Our powerful software maintenance program is the backbone of this commitment to our customers. s service portfolio ranges from assistance with routine issues on general software use, to advanced consultancy services that empower you to make the most of your software investment. Software Support Provides remote and telephone support during normal working hours. This includes assistance relating to routine questions regarding software use. Information on new or changed configuration and functionality is provided on request. Single point of entry for all service and support Defined service levels, such as response times, availability and priority rules Referral to relevant specialists when required 24/7 Support Line Provides access to emergency support for critical incidents outside normal working hours and is available 24/7/365. Fast response time Lower risk of production downtime Peace of mind Software Maintenance is continuously developed to fit changing market needs and requirements. Our Software Maintenance Program provides users with rights to all new major version releases, service packs and features, which are released on a regular basis. Access to and rights for all upgrades A high degree of process and device compliance and protection reduces operational uncertainty Life cycle support reduces operational risk, improves control of IT costs, and reduces financial risk SYSTEM Maintenance Includes a suite of services designed to keep the software and IT infrastructure in an optimal state. This prevents or minimizes unexpected downtime and disturbances to overall performance. System is kept up to date to ensure reliability and availability Costly downtime is reduced through preventive maintenance to the server, database, network or other critical IT infrastructure Users and operators are evaluated, and training plans devised, to continually update their competence in operating and maintaining Customer Training Designed for IT and technical personnel, operations and production managers, and shop-floor operators, to ensure that users are kept up to date on new developments and that their skills to operate the system are continually improved. Continuous skills improvements for customer workforce Optimized system utilization Consultancy Services Designed to focus on specific improvement tasks with clear financial and business goals for customer operations. Analyzes future business and financial impact Provides better management tools with improved KPIs
Customer corner Bremnes Seashore, Norway Traceability from source to shelf With one eye on the clock and the other on the screen, the logistics team at Norwegian processor Bremnes Seashore work together to make time work for them, helped by production management software. Every working day, 200 tons of salmon processed into up to 100 different products pass through the Bremnes Seashore logistics facility at the company s processing plant in southwest Norway. For Logistics Manager Bjarne Sortland and his three-person team, the challenge lies in ensuring that every one of the 35,000 fish is dispatched to its correct destination on any one of four continents, on time, with all the correct paperwork in place and to exact customer specifications. Like the rest of the plant, the logistics department harnesses the power of production management software to bring many different and often competing threads together. Inside the factory, the team continually monitors and evaluates activity on the production floor and loading bays, as salmon flow through the production line and emerge as completed orders ready for delivery. Externally, the team liaises with customers, customs, haulage companies, and the many other agencies that are a fact of doing export business on a global scale. provides us with total control, says Logistics Officer Linn Hege. It s also much easier to learn and use, and offers a lot more features than our previous production management system. I can monitor fish as it passes through the factory, and see exactly what s going on at any given time, says Linn. If there are any unexpected hitches or delays that could affect delivery schedules, I can react immediately, or even see them coming before they actually happen. has also made prioritizing orders for dispatching much more simple and effective, adds her colleague, Anne Meling. We know exactly when the trucks are coming and can have everything ready for loading. It s very flexible software, says Linn. Subject to change without notice / 62210 / Marel hf. / 03.2013 provides us with total control. It s also much easier to learn and use and offers a lot more features than our previous production management system. Linn Hege, Logistics Officer, Bremnes Seashore