WATER AND WASTE SYSTEMS WATER AND WASTE SYSTEMS



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WATER AND WASTE SYSTEMS Table of Contents Vol. 1 21--00--1 REV 56, Jan 31/03 CHAPTER 21 --- WATER AND WASTE SYSTEMS Page TABLE OF CONTENTS 21-00 Table of Contents 21--00--1 INTRODUCTION 21-10 Introduction 21--10--1 POTABLE WATER SYSTEM 21-20 Potable Water System 21--20--1 Servicing 21--20--2 System Circuit Breakers 21--20--6 LAVATORY WASTE SYSTEM 21-30 Lavatory Waste System 21--30--1 System Circuit Breakers 21--30--3 INTRODUCTION Figure 21--10--1 LIST OF ILLUSTRATIONS Potable Water and Waste Systems -- General Arrangement 21--10--2 POTABLE WATER SYSTEM Figure 21--20--1 Galley Potable Water System 21--20--3 Figure 21--20--2 Lavatory Water System 21--20--4 Figure 21--20--3 Galley Control Panel 21--20--5 LAVATORY WASTE SYSTEM Figure 21--30--1 Waste Disposal System 21--30--2

Vol. 1 21--00--2 WATER AND WASTE SYSTEMS Table of Contents REV 56, Jan 31/03 THIS PAGE INTENTIONALLY LEFT BLANK

WATER AND WASTE SYSTEMS Introduction Vol. 1 21--10--1 REV 56, Jan 31/03 1. INTRODUCTION The water and waste systems include potable water, lavatory waste equipment and system controls. Two potable water systems store and supply potable water to the galley and lavatory. The forward water system supplies potable water to the water dispenser and coffee maker in the galley. The aft water system supplies wash water to the lavatory sink. Both water systems are controlled from a single control panel located in the galley. Each water system has a servicing panel located on the right forward and aft external fuselage. Each servicing panel has controls for filling or draining of the related potable water system. The lavatory waste system consists of a waste holding tank containing flushing fluid and a servicing panel. The servicing panel is located on the right aft external fuselage. System controls are provided to drain, rinse, prime and flush the toilet.

Vol. 1 21--10--2 WATER AND WASTE SYSTEMS Introduction REV 56, Jan 31/03 AFT WATER TANK DRAIN LINE AFT DRAIN MAST AFT WATER TANK SERVICE PANEL AFT WATER TANK (CARGO BAY) WASHBASIN SUPPLY LINE TOILET DRAIN/SERVICE PANEL WASHBASIN FAUCET WASHBASIN DRAIN LINE FORWARD WATER TANK SERVICE PANEL FORWARD DRAIN MAST SERVICE DOOR (REF) GALLEY WATER SUPPLY LINE GALLEY DRAIN LINE FORWARD WATER TANK (UNDER FLOOR) Potable Water and Waste Systems ---General Arrangement Figure 21 --- 10 --- 1

WATER AND WASTE SYSTEMS Potable Water System Vol. 1 21--20--1 REV 57, Apr 05/04 1. POTABLE WATER SYSTEM The potable water system stores, supplies and controls the flow of water to the galley and lavatory. Potable water for the coffee maker, water dispenser and galley wash basin is stored in the forward water tank. Potable water for the lavatory wash basin is stored in the aft water tank. Each tank has a water level/temperature probe and a heater. System power on/off switches, water tank level lights and system circuit breakers are located on the galley control panel in the galley. The forward and aft water systems are independent, but are controlled by a single potable water system electronic control unit (ECU) located in the avionics compartment. The ECU controls the tank heaters, pumps and provides water level indications to the control panel. Potable water is supplied to the galley from a single 5 USG (19 LTR) water tank located under the galley floor. Potable water is supplied to the galley by an ECU controlled pump, which maintains the water supply line pressure to the galley. The ECU controls the galley tank heater to maintain the water temperature between 10 to 20_C (50 -- 68_F). Each tank heater contains a thermal fuse for overheat protection, which removes power to the heater when it exceeds a preset point and turns on the OVHT light on the galley control panel.<0032> Potable water is supplied to the galley from a single 8 USG (30 LTR) water tank located under the galley floor. Potable water is supplied to the galley by an ECU controlled pump, which maintains the water supply line pressure to the galley. The ECU controls the galley tank heater to maintain the water temperature between 10 to 20_C (50 -- 68_F). Each tank heater contains a thermal fuse for overheat protection which removes power to the heater when it exceeds a preset point and turns on the OVHT light on the galley control panel. <0080> Potable water is supplied to the lavatory sink from a single 5 USG (19 LTR) water tank located in the baggage compartment. Potable water is supplied to the lavatory by a pump which is controlled by the sink faucet selection. Wash basin water is heated to 25 ±5_C (77 9_F). A water level/temperature probe is installed in each tank and supplies level and temperature information to the ECU. The ECU then uses the information to control the tank heaters and to illuminate the respective empty, 1/4, 1/2, 3/4 or full level indicator on the galley control panel. Electrical power for the ECU, tank heaters and line heaters is controlled by the respective galley and lavatory ON/OFF switches on the galley control panel. Effectivity: S Airplanes Pre SB 601R -38-19 thru 22 Each system provides drainage of used water overboard through drain masts on the bottom of the fuselage. All components that could possibly freeze are heated and/or insulated to maintain the component temperature above the freezing point.

Vol. 1 21--20--2 WATER AND WASTE SYSTEMS Potable Water System REV 56, Jan 31/03 CAUTION Effectivity: In flight, if the galley or lavatory ON/OFF switch is inadvertently selected OFF, power will be removed from the corresponding mast heater. Continued use of the respective drain system may cause ice accumulation on the drain mast which may detach and cause damage to the aircraft. <Pre SB 601R -38-19 thru 22> S Airplanes Post SB 601R -38-19 thru 22 Each system provides drainage of used water overboard through drain masts on the bottom of the fuselage. All components that are likely to freeze are heated and/or insulated to maintain the component temperature abovethe freezing point. The drain mast heaters are continuously powered from AC utility bus 2. This is done to prevent ice build--up on the drain masts, in flight, if the galley or lavatory ON/OFF switch is inadvertently selected OFF. Power can be removed from the drain masts by opening the LINE HTR circuit breakers on the potable water system control panel or by removing power from AC utility bus 2. 2. SERVICING Each potable water system has a service panel located on the right side of the external fuselage. The galley service panel is forward and the lavatory service panel aft. Each service panel has a water fill port and a control handle. When the control handle is positioned to the FILL position, water can be pumped into the system using the fill adapter. When the tank is full, water flows out through the overboard drain mast. When the control handle is placed in the DRAIN position and pulled, the potable water is drained from the tank through the drain mast. Effectivity: S Airplanes Post SB 601R -38-19 thru 22 When the control handle is positioned to the FILL position, water can be pumped into the system using the fill adapter. When the tank is full, water flows out through the overboard drain mast. When the control handle is placed in the DRAIN position and pulled, the potable water is drained from the tank through the drain mast. The control handle must be returned to the vertical (closed) position or the serving door will not close.

WATER AND WASTE SYSTEMS Potable Water System Vol. 1 21--20--3 REV 56, Jan 31/03 LEGEND Electrical connection. Mechanical connection. Fill line. Overflow line. Drain line. Pressure supply line. ELECTRONIC CONTROL UNIT GALLEY WATER TANK ASSEMBLY FILL AND DRAIN HANDLE CABIN FLOOR (REF) FILTER PX SW PRESSURE MANIFOLD OVERFLOW PORT WATER FILL PORT P DRAIN VALVE COFFEE MAKER AND WATER DISPENSER WITH DRAIN PAN GALLEY CONTROL PANNEL GALLEY SINK HEATED DRAIN MAST (FWD) DUSTCAP GALLEY VENT FILL VALVE TANK VENT Potable Water Service and Drain Panel Galley Potable Water System Figure 21--20--1

Vol. 1 21--20--4 WATER AND WASTE SYSTEMS Potable Water System REV 56, Jan 31/03 LAVATORY FAUCET SWITCH WASHBASIN SHUTOFF VALVE FILL AND DRAIN HANDLE FILL VALVE ECU WATER FILL PORT P FILTER HEATED DRAIN MAST (AFT) DUSTCAP PRESSURE RELIEF VENT MANIFOLD LAVATORY WATER TANK ASSEMBLY DRAIN MANIFOLD LEGEND Electrical connection. Mechanical connection. Fill line. Overflow line. Drain line. Pressure supply line. Potable Water Service and Drain Panel Lavatory Water System Figure 21--20--2

WATER AND WASTE SYSTEMS Potable Water System Vol. 1 21--20--5 REV 56, Jan 31/03 GALLEY POWER Switch (green) ON: Activates heater system, Turns on level control system OFF: De--activates heater system, Turns off level sensing. NOTE 15 minute total warm--up sequence. WATER LEVEL Indicators (green) Come on to indicate water level in corresponding tanks. Tank heaters will not come on if E (empty) indicator is off. Will flash to indicate control failure. OVERHEAT Indicators (amber) Steady -- Comes on to indicate an overheat. The heaters are automatically de--activated. Flashing -- Comes on to indicate a heater control malfunction. The heaters are automatically de--activated. LAVATORY POWER Switch (green) ON: Activates heater system, Turns on level control system OFF: De--activates heater system, Turns off level sensing. EMPTY Indicators (green) Go off to indicate corresponding tanks empty. Tank heaters and pumps, automatically deactivated. Will flash during warm--up sequence. Water System Circuit Breakers Used to protect the following: Galley and lavatory pumps control system. Galley and lavatory tank heaters. Galley and lavatory heating system. Galley Control Panel Figure 21--20--3

Vol. 1 21--20--6 WATER AND WASTE SYSTEMS Potable Water System REV 56, Jan 31/03 A. System Circuit Breakers SYSTEM SUB -SYSTEM CB NAME BUS BAR CB PANEL Potable Waste System Water System Control Logic Lavatory Tank Heaters Lavatory Line Heaters WASTE SYSTEM DC SERVICE WATER CONT BUS WATER HTRS LINES AC UTILBUS WATER HTRS 2 TANKS GALLEY Potable Water CONT & IND DC SERVICE System Galley GALLEY TANK HTR AC UTILBUS GALLEY LINE 2 HTRS Lavatory LAVATORY CONT & IND LAVATORY TANK HTR LAVATORY LINE HTRS DC SERVICE AC UTIL BUS 2 2 CB LOCATION U4 U5 D13--D14 D15 Circuiti Breakers are located on the Galley Control Panel NOTES

WATER AND WASTE SYSTEMS Lavatory Waste System Vol. 1 21--30--1 REV 56, Jan 31/03 1. LAVATORY WASTE SYSTEM The lavatory waste system stores waste material from the lavatory toilet and provides a means of flushing the toilet bowl. The toilet assembly is self-contained and consists of a integral seat and bowl assembly, holding tank, electric pump, timer, filter, flush handle and service panel. The holding tank holds the deodorant flushing solution and waste material until removed by ground servicing personnel. When the toilet flush handle is pushed, a timer energizes the electric pump for 10 seconds. The pump draws the flushing fluid from the tank, through a filter, and sends it out through the bowl assembly flush ring. The system is serviced by means of a lavatory service panel, located on the right side of the aft fuselage. When the service vehicle drain line is connected to the drain port, the T-handle is pulled then rotated to the left. This opens the holding tank drain valve, on the bottom of the tank, allowing the tank to empty through the drain line. Once the holding tank is emptied, rinsing agent and flushing fluid are sent through the charging port, flushing and cleaning the tank and lines. The T-handle is then turned to the right and pushed in to close the drain valve. The tank is then filled with precharge flushing fluid until the fluid level light on the service panel illuminates. The toilet requires a precharge of 2.3 US gallons (8.7 liters) of flushing fluid.

Vol. 1 21--30--2 WATER AND WASTE SYSTEMS Lavatory Waste System REV 56, Jan 31/03 FLUSH HANDLE TIMER MOTOR VENT Waste Valve Used to drain tank. FILTER AND PUMP DRAIN CONNECTION LAVATORY BOWL ASSEMBLY CHECK VALVE HOLDING TANK RINSE CONNECTION LEGEND Mechanical connection Ground rinse inlet tubing Lavatory waste duct assembly DRAIN VALVE WASTE DUMP CABLE T--HANDLE T Handle Used to open drain valve. Precharge Port Used to flush tank and precharge system. Vent NOTE Access panel can not be closed unless waste valve and precharge port covers are closed and locked and drain valve T handle is locked. Lavatory Service Panel Waste Disposal System Figure 21 --- 30 --- 1 Precharge Lamp Indicates system is at precharge level. Push light to test lamp.

WATER AND WASTE SYSTEMS Lavatory Waste System Vol. 1 21--30--3 REV 56, Jan 31/03 A. System Circuit Breakers SYSTEM SUB -SYSTEM CB NAME BUS BAR CB PANEL CB LOCATION Toilet TOILET AC SERVICE S2 Lavatory Waste WASTE SYST 2 U4 System Waste DC SERVICE WATER CONT U5 NOTES

Vol. 1 21--30--4 WATER AND WASTE SYSTEMS Lavatory Waste System REV 56, Jan 31/03 THIS PAGE INTENTIONALLY LEFT BLANK