Procurement Improvement Plan Nuclear Special Interest Supply Chain Quality Group 30 April 2009 David Magrath Head of Procurement & Major Subcontracts
Presentation Content Supply Chain Goals Some Facts & Figures Supplier Chain Quality Management Continuous Improvement Progress Contacts/Questions Date: April 2009 2
Supply Chain Goals Best in Class Contractor Safety Record Continuous Improvement of supply chain quality Competitive and vibrant supply chain Forecast accuracy and Procurement Planning Supply chain help to drive savings, innovation and efficiency Focus on COTS to reduce cost and inventory Collaborative Relationships Supply chain synergies across the NDA estate through aggregation Date: April 2009 3
How Much We Spent and Where 800.0 700.0 Supply Chain Expenditure m 600.0 500.0 Exp enditure m 400.0 300.0 200.0 100.0 0.0 2003-04 2004-05 2005-06 2006-07 2007-08 2008-09 Sellafield Limited spent 56.2% of annual site budget with the supply chain Date: April 2009 4
Procurement Transactions Total Procurement Transactions 50,000 per annum Warehouse Receipts 20,000 per annum Invoices 50,000 per annum Purchase Card 8% of total transactions Procurement Purchase Order 12% of total transactions Demander Purchase Order 80% of total transactions
Performance Measures 2008/09 Date: April 2009 6
Quality Procedure for buying goods & services Procedure reference SSP 9.02. Combines the activities for the procurement of goods & services into one place. To assist the Plant Demander in complying with necessary requirements. Identifies responsibilities. Draws on Procurement Procedures & specifications Date: April 2009 7
The procurement process flow map Purpose Responsibilities Training Records Definitions Abbreviations References History Feedback Route 1 - Purc hase Card 3 Order using Purchase Card PC Holder 2 Sec ure Local Approvals Real Demander Route 3 New Inventory Managed Item needed Route 2 - Dev olved Demand Rais e new MM f or tender only requisition 6 Raise New SAP Material Master Material Specifier 4 Place Devolved Demand SAP Demander MM (Order on Demand) 7 Stocked item Raise SAP Reservation SAP Demander 8 MRP Operations SAP 5 Receipt Goods/Servic es SAP CA SAP Receipter Issue Against Reservation 9 SAP Receipt 10 Proces s Invoic e Supplier Invoice Finance Officer Supplier Payment Demand Identified 1 Categorise De mand Real Demander Route 4 - Purchase Requisition 11 Process Purchase Requisition Contracting Officer Contract Placed 12 Manage the Contract Contracting Officer Receipt
Problem Statement As part of the Sellafield BIP & overall continuous Improvement the following areas were identified for further development: Clarity of processes Awareness & SQEP of Process Users Improvements to End to End process Measures Date: April 2009 9
Improvement Aims An Acquisition process that better supports business delivery and is: User friendly and easily accessible Has safety and quality fully integrated Key user roles clearly defined with responsibilities understood Fully trained individuals in all key roles based on a competency matrix Measures in place to track performance and to act as an enabler for future process efficiency improvements Date: April 2009 10
Project Governance Commercial Director EHSQ Design Commercial Operations Logistics Workstream 1: SSP 9.02 Review Workstream 2: Voice of the customer Workstream 3: Communication & Training Workstream 4: Measures Workstream 5: Global Supply Chain Risk Date: April 2009 11
Key Work streams Work has been focussed on the most significant and key work streams: Stakeholder Analysis and Communication Delivery of Training modules Improvements in control measures for the Acquisition processes Arrangements to mitigate the Global Supply Chain risk Quality at Source Date: April 2009 12
Progress on Key Work Streams Stakeholder Analysis and Communications Stakeholder analysis completed Draft Communications plan in place to be presented to Steering group for approval in May Feed into the training strategy Delivery of Training Modules Training strategy completed Endorsement planned for Q1 Commence active engagement in training, competency and Awareness requirements Global Supply Chain Risk See later presentation Date: April 2009 13
Progress on Key work streams (cont..) Improvements in control measures for the Acquisition processes Introduced new dashboard for acquisition processes Demander information, Transaction process data, Supplier quality data all incorporated. Events & feedback information monitored (ATLAS information) System piloted and now operational Regular review - now considering measures for the front end process Date: April 2009 14
Date: April 2009 15
Improvement Key Milestones SSP 9.02 drafted and issued for comment Nov 2008 Project Status Review Jan 2009 Project Definition and Blue Print Jan 2009 Steering Group Established Jan 2009 Process Measurement Dashboard - Operational Feb 2009 SSP Use r Workshop Feb 2009 SSP 9.02 Training Strategy Approval May 2009 SSP User Tools and Guidance available June 2009 Global supply Chain Risk Implementation Complete July 2009 SSP User Training Commence July 2009 SSP 9.02 Revision Commence Sep 2009 Date: April 2009 16
Improvement Issues/Risks Scale of programme and change management requirements Integration of programmes The right resources to deliver improvements Engagement of Key Stakeholders Date: April 2009 17
Further Contacts Procurement Team contact details are available @ http://sellafieldsites.co.uk/page/suppliers Date: April 2009 18
Questions? Date: April 2009 19