Special solutions for industry and plant engineering
Our solutions at a glance 01 Online configurator for steps and bridging steps page 06 02 Planning system for fixed ladders page 08 03 System modular kit for special solutions page 10 04 Access solutions page 14 05 Work and maintenance platforms page 16 06 Fall protection and guardrails page 20 08 Lift cars and access units 04 Access solutions 01 Steps and bridging steps 10 Mobile scaffold towers 05 Mobile work and maintenance platforms 2
07 Tanker steps page 22 08 Lift cars and access units page 23 09 ZAP ZARGES work platforms page 24 10 Mobile scaffold towers page 26 11 Aluminium cases page 27 12 Special containers page 28 13 Service & information page 29 02 Fixed ladders 06 Fall protection and guardrails 05 Stationary work and maintenance platforms 07 Tanker steps 3
We can find the right solution for you challenge us To ensure the optimum solution, even for complex individual problems, we take responsibility for the entire process chain from planning to production and assembly right through to after-sales service. IDEA & OFFER Individual solutions. Solutions in consultation with our specialist consultant. Excellent price/performance ratio through the use of configurators and system modular kits. Detailed offers with drawing and 3D model around the clock. IMPLEMENTATION & REALISATION SERVICE & SUPPORT Technical documentation. Reliable supply of spare parts. Seminars and training courses. Product testing. After-sales service. Prompt assistance in the event of problems. 4
Quick solutions through standardisation. Swift implementation and delivery. On-site assembly by our specialist personnel possible. High quality and safety. Compliance with all relevant standards. TÜV-tested constructions. CONTACT Find your ZARGES distributor at: www.zarges.com 5
01 Online configurator for steps and bridging steps Made to measure at no extra charge! It s as easy as this: configure submit done! www.creaxess.com Take advantage of our 24-hour online service! Stationary steps or mobile platforms: The ZARGES online configurator simplifies the configuration of your access steps including all relevant standards. The advantages for you Standard-compliant online configuration with real-time 3D visualisation. Direct offer including 2D drawing with all important dimensions. 3D-model drawings for importing into your plans/ construction plans (after approval by ZARGES). Delivery within just a few days. Extremely simple assembly with the ZARGES connection system. Made to measure at no extra charge! 6
Individually configurable steps and bridging steps for access or for maintenance work on industrial installations and machinery Configuration options Inclination angles of 45 and 60. Vertical heights of up to 4,510 mm with 45. Vertical heights of up to 5,250 mm with 60. Tread widths of 600, 800 and 1,000 mm. Choice of tread surface: aluminium, grooved, or steel open grid. Further options can be configurated online. No special product know-how required: Just follow the instructions on the screen! The system will guide you and prompt you to enter all relevant information such as heights, platform lengths or guardrail versions. Just a few steps are all it takes to obtain your offer, including drawing that s how easy it is. We are there for you: Personal advice from your ZARGES expert. Use the online configurator for steps and bridging steps. www.creaxess.com Direct link to the configurator: 7
02 Planning system for fixed ladders It s as easy as this: configure submit done! http://accessladder.zarges.com/ Take advantage of our 24-hour online service: Maintenance or emergency ladders on buildings or machinery access ladders: The new ZARGES planning system simplifies configuration of your fixed ladder system including all relevant standards. The advantages for you Standard-compliant online configuration with real-time 3D visualisation. Direct offer including 2D drawing with all important dimensions. 3D models for importing into your plans (after approval by ZARGES). Downloads of static calculations, measurement and check sheets, product images, presentations and much more. Tender documents for planners and architects. Made to measure at no extra charge! 8
ZARGES fixed ladders offer an inexpensive solution for emergency ladder systems, access to machinery and plants and other permanent means of access for building maintenance. All components are from a single source, are optimally matched and allow individual adjustment to the specific application and the on-site requirements. Quick and easy assembly on site helps to make them so cost-effective! Fixed ladder for access to machinery Stationary fixed ladder on a silo We are there for you: Personal advice from your ZARGES expert. Take advantage of our online configurator for fixed ladders. http://accessladder.zarges.com/ Direct link to the configurator: Multi-section fixed ladder systems 9
03 System modular kit for special solutions The advantages of the ZARGES system modular kit: Adaptable to your individual needs. Low weight for easy movement and manoeuvrability. High-precision, dimensionally accurate yet sturdy design. Form-locked connection of the individual modules. Corrosion- and solvent-resistant for a long service life no surface protection required! UV-resistant. The individual modules: Surfaces for platforms and treads. Platforms. Steps and ladders. Guardrails and scaffolding. Adaptation to contours. Chassis. Height adjustment. Accessories. 100 % recyclable. Ergonomically designed for industrial applications, added safety and easy operation. Long-term supply of spare parts and easy replacement of components. Compliance with all relevant standards and regulations: DIN EN ISO 14122 Permanent means of access to machinery. DIN EN 1090 Execution of steel structures and aluminium structures. Machinery directive 2006/42/EC. DIN EN ISO 9001 Quality Management. Quadruple bridging steps Tractor test bench 10
Surfaces for platforms and treads Aluminium, serrated Aluminium, XCut Metal profile grate, embossed Open grid Aluminium ribbed plate Platforms Example of a straight platform Example of a U-shaped wooden platform Example of a platform with ramp Platform with maintenance trapdoors Steps and ladders Fixed steps Access steps with variable angle of inclination (quadruple-beam steps) Telescopic steps Ladder 11
Guardrails and fall protection Fixed Pluggable Folding Swing-out Lowerable Horizontal sliding Hook-on Self-closing door Telescopic Pole barrier Rotatable door Adaptation to contours Fixed Folding Sliding plates Sliding plates, fan-shaped Sliding coffers Extension, manual Extension, mechanical/electrical Height adjustment Manual via forklift/crane 12 Mechanical, via gear racks or cable winch Electric Hydraulic, incl. Safety Mechanism
Chassis and castors Stabiliser Stabiliser with extension, swing-out Stabiliser with height adjusters Telescopic stabiliser with height adjusters (90 ) Castors with brake and Total Stop Triple castors with brake Flanged wheels Setting roll Accessories Sigma padding Tubular padding Corrugated padding Drawbars Gap bridges Eye hooks Fork-lift brackets Quick-release device Guide rollers Barrier tapes/chains Tool trays Jack up device Media electrics Media compressed air Media lighting 13
04 Access solutions In the ZARGES system modular kit, we offer the following, in various designs: stationary/mobile steps, ladders or ramps, in combination with rest platforms or a work platform. Special steps with two levels Push-up ladder with platform Laterally movable steps for slanting access Fixed steps with swing-out guardrail doors Swivelling steps 14
Swivelling access steps with rope operation Stationary access Stationary access with rest platform Access steps/quadruple-beam steps with variable inclination Access as a ramp Fixed ladder system on a cooling tower 15
05 Work and maintenance platforms ZARGES work and maintenance platforms can be adapted to almost any contours and can be attached to the floor with the help of brackets or attached directly to the installation. They can be combined with our access steps to form stationary or mobile platforms which adapt perfectly to suit your requirements. Their robust aluminium construction can bear loads of up to 500 kg/m². Gangway system Mobile maintenance platform incl. TÜV approval for the transport of persons Stationary work platform Test benches with sliding coffers and crane Work platform with height-adjustable machine feet for operation of the unit 16
Work and maintenance platform on a test bench Ceiling-suspended work platform with gas-pressure-spring-supported maintenance trapdoors Mobile, height-adjustable maintenance platform, can be dismantled, with telescope and ladder access, adaptation to contours by means of sliding coffers Gangway system firmly attached to a machine Work and maintenance platform as a test bench 17
05 Work and maintenance platforms ZARGES work and maintenance platforms with peripheral handrails and platform railings as well as fall protection devices above machinery and plants guarantee the highest level of safety while working. The various chassis designs ensure easy mobility. Maintenance platform with fall protection, attached directly to the machine We supply a platform which has a quick-release function, can be dismantled, is variable in width, with folding ramps or as scissor-lift solutions, height-adjustable or with fixed height. Work platform for a load claw Maintenance platform for a pump station Coupled work and maintenance platform Firmly attached work platform 18
Electrically height-adjustable, mobile maintenance platform Rail-guided work platform, can be dismantled, in combination with scaffolding Mobile work platform with folding platforms Mobile work platform with folding platform and crane Work platform with folding railing cage and internally supported access steps 19
06 Fall protection and guardrails Various guardrails and fall protection devices ensure high safety and flexibility with regard to your requirements: Quick-fit guardrails. Height-adjustable railing cages. Cantilevered railing cages. Pluggable and variable railing cages. Hook-on or extra-high fall protection devices. Guardrails and fall protection on a test bench Hook-on, telescoping fall protection devices Mobile and extra-high fall protection Fall protection on both sides and the front end of a work platform Fixed, peripheral fall protection device 20
Height-adjustable railing cage Cantilevered, longitudinally movable railing cage on a gangway system Fall protection device above a machine on a test bench Pluggable railing cage Height-adjustable railing cage 21
07 Tanker steps ZARGES tanker steps provide safe access for filling, servicing or cleaning your tankers or fuelling stations. Available in fixed or height-adjustable versions, stationary or mobile. Their sturdy construction and variety of guardrail contours deliver what they promise: the highest degree of safety at all times. Height-adjustable tanker steps Fuelling and maintenance gantry Tanker steps with rectangular, height-adjustable railing cage Height-adjustable tanker steps with oval railing cage Tanker ladder 22
Lift cars and access units 08 ZARGES ladder-guided access units, type-tested in accordance with the Machinery Directive 2006, are a convenient option for the vertical transportation of persons or materials. Our Service-Lift TBA 6000-5 gives you convenient access to heights of up to 120 metres. Our manually or electrically operated mobile platforms ensure quick and safe access to your machinery and systems. Wherever it is not possible to attach a work platform or where a work platform is not adequate, our lift cars can transport your specialist personnel to the necessary points on the machine. 23
09 ZAP ZARGES work platforms The ZARGES ZAP work platforms offer the highest level of safety, even during lengthy maintenance and inspection work, when working above head level or handling bulky or heavy objects, and they meet the requirements of the EU directives for working at heights. ZAP telescopic platform ladder ZARGES tip watch set-up-video: Can be moved even when unfolded Generously dimensioned, sturdy storage tray Folds to compact dimensions Height adjustment ZAP work platform ZARGES tip watch set-up-video: Easily collapsible due to folding braces Folds to compact dimensions Chassis with height adjuster Height adjustment 24
ZAP assembly platform ZARGES tip watch set-up-video: Swing-up steps with treads 200 mm deep for comfortable and safe ascent. Can be moved very quickly and comfortably, as it has four swivel castors on the access section and two fixed castors on the support section. Ready-for-use in no time through central brake on the access steps. Can pass through doors even when erected. Large-area work platform, 1,800 600 mm. Tested to BGR 173 total platform load 200 kg/m 2. Flexible applications due to three different platform heights with just one work platform Folding frame and pivotable steps mean space-saving transport and storage Central brake locked by pedal operation Central brake released by lifting the product Comfortable access via 200 mm deep treads Steps swing up into transport position 25
10 Mobile scaffold towers The advantage of scaffold towers is that they can be dismantled into their individual parts quickly and without tools, allowing space-saving storage. Here, with its Z 600 series, ZARGES offers a wide range of standard mobile scaffold towers in three platform lengths (1.80 m; 2.50 m; 3.00 m) and in two platform widths (single and double platform width), allowing working heights of up to 14 m, the maximum permissible working height in accordance with EN 1004. The new Z 600 S-PLUS mobile scaffold tower with advanced guardrail offers the necessary safety here, even during erection and dismantling of the mobile scaffold tower. ZARGES tip You can find more information in the main catalogue and under: In addition to standard scaffold towers, ZARGES also offers customer-specific solutions. For example work platforms consisting of two standard scaffold towers with additional bridging. It is also possible to couple scaffold towers endto-end or connect round scaffolding and standard scaffolding with flexible corner elements. 3 bridging lengths: 1.80 m; 2.50 m or 3.00 m Mobile scaffold towers coupled end-to-end Working heights from 5.40 m to 8.20 m Round scaffolding with flexible corner elements 26
Aluminium cases 11 ZARGES K 470 ZARGES tip You can find more information in the main catalogue and under: 22607 ZARGES tip 4 B/X102 /S/14/D BAM 8311 ZARGES All sizes also available with approval for the transportation of hazardous goods. Sensitive equipment for expeditions, urgently required foreign aid or hazardous goods on the move: The classic K 470 from ZARGES offers perfect protection for everything you need to take with you even under extreme conditions. A comprehensive range of system accessories ensures that you have the optimum packaging solution whatever the task in hand. ZARGES K 424 XC ZARGES tip You can find more information in the main catalogue and under: Example application: K 424 XC with customer-specific foam insert for safe transport of sensitive equipment Castors integrated into a sturdy aluminium frame give the K 424 XC optimum mobility. High load-bearing capacity despite low dead weight the legendary ZARGES quality speaks for itself. Comfortable pull handles ensure ergonomically perfect handling, while extralarge replacement castors can be fitted if necessary for greater ground clearance in difficult terrain. A flexible range of interior fittings offers additional solutions which meet virtually all requirements for securing the content of the case. 27
12 Special containers Examples of our service and quality: Pressure-sealed construction. Waterproof design. Cargo protected against shocks and vibrations. Stackable containers. Recesses for fork lifts, lifting lugs. Paint and labelling to customer specifications. Unlimited potential for built-in items, from single items to bulk material. Special containers made from aluminium are individual, customer-specific solutions, creatively designed to your specifications and manufactured using state-of-the-art technology. The areas of application include the storage and transport of large equipment, components, missiles and other components for air and space travel and industrial applications on land, by sea and air. Generously sized containers for large equipment Stapelbare Behälter K 470 with special measurements Pressure-resistant special containers with air-conditioning units 28
l Service & Information 13 Please fill in the key data into the checklist and we work out your individual product solution in a specified offer. Customer: Company: Contact person/department: Street: Postal code/city: Phone: E-Mail: Please outline here roughly the situation and the desired solution: Q Alternatively: Please see enclosed sketches and pictures Short description of purpose of use: Q Inside use Q Inside use, stored/parked outside* Q Outside use* Dimensions: Requested delivery: Platform dimensions : (length/width) mm Contour adaptation: (Please note in sketch including measurements) Q yes* Platform overhang: Q yes (Please note in sketch including measurements) Bumper at the platform: (Please specify position in the sketch) Q yes General explanation on checklist: All options marked with * are procured specially in case of order. An exact time of delivery you get in your individual quote. 29
l Vertical platform height, fixed: (Vertical measurement from the floor to the top edge of platform) Vertical platform height, adjustable*: from mm to mm Clear height (if necessary): (Struts clear area from the ground to the bottom edge platform) Clear width of platform (if necessary): (Struts clear area in relation to platform width) Kind of height adjustment (in case of height adjustment only)*: Q manually by hand/fork lift Q mechanically by winch Q mechanically by toothed rack Q hydraulic Q electrical Q other: Stair access: Stair width (usable area): Q 600 mm Q 800 mm Q 1.000 mm Q other: mm Stair inclination: Q 45 Q 60 Q other*: OR maximum stair span*: (in case of space restriction) Ladder access: Q Access by means of standard ladder from the Zarges program Q Others*: Step and platform coverings: R = Slip class according to DIN 51 113 Aluminium: Q serrated aluminium (R9) Q Aluminium checker plate (R10) for platform only Open grid: Q Aluminium (R13)* Q Steel (R12)* Perforated metal covering*: Q Aluminium (R13)* Q Steel (R13)* Wooden covering: Q laminated wood for platform only Fall Protection/Railings: Platform rail: Q rigidly mounted Q pluggable Q Others, according to sketch* If not all railing segments should be in the identical version, please mark in the sketch accordingly. Stair handrail: Q rigidly mounted Q pluggable Passage barrier: Q swing gate Q pole barrier mm mm mm mm Load capacity: Load capacity per step: Q 150 kg Q Others*: kg Required load capacity of platform/total construction: Q 300 kg total load (2 persons) Q 150 kg total load, e.g. with overhang (1 person) Q Others*: Chassis for mobile products: Q Standard chassis with traverse Q Narrow chassis with ballast weights max. width of chassis: Q Central front lever chassis with two feet* Q Central front and rear lever chassis with four feet* Q Standard chassis with telescopic traverse + spindles* Standard version with two swivel and two fixed castors with 150 mm Electrical grounding: Supplies: Q Current* Remarks: Q Pressurized air* Remarks: Q Water* Q Lighting* Remarks: Remarks: Q Yes* Corrosion protection (according to EN ISO 12 944): Standard: Category C2 Low polluted atmosphere, dry climate Q Category C3* urban and industrial atmospheres with moderate SO 2 pollution or temperate climate Q Kategorie C4* industrial atmosphere and coastal atmosphere with moderate salt load Standards/documentaion: Standard version: Stairs/Railings according to DIN EN ISO 14 122 Stability on mobile products according to DIN EN 131-7/DIN EN 1004 Optional standards: Q EN 1090 in EXC 2 for fixed installation in buildings Q Others*: Language for documentation/instructions for assembly and use: Q German Q English Q Others: Assembly: Standard: Delivery in pre-assembled components such as railings, platforms, stairs body Q Make bid for complete assembly on site by ZARGES mm General explanation on checklist: All options marked with * are procured specially in case of order. An exact time of delivery you get in your individual quote. Find your local ZARGES distributor at www.zarges.com and send your filled checklist. 30
ZARGES also has the perfect solution for rail vehicles and aviation: Special solutions for rail vehicles and buses Special solutions for aviation CONTACT ZARGES Head Office E-mail: zarges@zarges.de Tel.: +49 881 687-109 Fax: +49 881 687-500 For further information and advice, contact your local ZARGES distributor or visit www.zarges.com 31
ZARGES Access. Packaging, Transportation. Special construction. At ZARGES, our focus is on the customer. Innovative standard products, special solutions or comprehensive service every day, our customers can rely on the safety and high quality of our range. Further information is available on the Internet or from your ZARGES distributor. www.zarges.com Item No. 303EN04 07/2015, ee-zar-3111 The products shown here are only an excerpt from our overall range.