ElastoFlake & ElastoTec Relining Group
02 Revolutionally injection casting ElastoFlake, a new material from the Relining Group, is a polymer plastic mass intended for injection casting, which was developed especially to meet the challenges of plastic sewer pipe renovation. New technology makes it possible reliably to create a seamless and durable new surface inside any pipe material without damaging existing structures. Similar materials have been used, for instance, in swimming pools, water utilities, as protective coating on the internal surfaces of tanks, in surfacing new cast-iron pipes, and as inner surfacing for piping, including sewage, oil, and gas pipelines. The coating forms an antibacterial protection, which makes it suitable also for use in sewers. Resistant to temperature changes The material can withstand very large temperature variations, which allows for a wide variety of uses, including industrial sewer systems. High elasticity avoids the cracks and tension that can arise from thermal expansion or other mechanical stress. ElastoFlake adapts perfectly to changes in the axial and radial size of the pipe.
ElastoFlake material innovation Suitable for injection casting of all pipe materials: stainless steel, plastic, copper, and cast iron pipes. 03 The material is environmentally and user friendly: it contains no solvents, styrene, or carcinogens. ElastoFlake innovation even supports industrial sewer renovation, because the structure of the material adjusts to changes in the axial and radial sizes of pipes. The material provides long lasting corrosion and wear protection. The elasticity of the material prevents brittleness, tension and the formation of cracks. The material's smooth and slick surface ensures minimal waste adhesion and a better flow capacity. The material provides good resistance to pressure, and to chemical substances and mixtures, such as detergents and hot fat mixtures. The result is that the lining of the old pipe gains a durable, elastic, beautiful, and smooth surface. The material is highly resistant to changes in temperature: high impact strength even at very low temperatures. The material is anti-bacterial, so it is also very suitable for sewage pipeline renovation. Advanced hardware and high quality work ensure that no discontinuities are left between layers of casting. ElastoFlake innovation means that the building's floor and wall surfaces do not have to be damaged or old pipes removed. Innovative ElastoFlake allows normal activities to continue in the building during drain renovation. The material dries and hardens quickly.
04 Stunning and enduring results ElastoFlake: a durable and versatile solution ElastoFlake injection casting material is suitable for drains in buildings. ElastoFlake injection casting is used for manually coating the inner surfaces of old pipes, so that the old pipes do not have to be removed, floor and wall surfaces remain intact, and the building can continue to function normally. ElastoFlake forms a beautiful, seamless, and durable surface inside the old pipe. Developed to meet the needs of the customer Relining Group's product developers began development of the new material by listening to customers' wishes. From the customer's point of view, what matters is a painless drain or sewer renovation, at the lowest possible cost and reliably implemented, without compromising on quality. ElastoFlake has been developed as part of a quality management system, the key factor in which is quality assurance. It will ensure that projects meet the standards of quality and efficiency required by the task in hand. ElastoFlake material provides both the customer and the occupant with an ideal commitment to work efficiency, since the material dries and hardens quickly, allowing for speedy working without compromising on quality. Pipe materials: Ÿ plastic pipes Ÿ cast iron pipes Ÿ stainless steel pipes Ÿ copper pipes Diameter c. 50-200mm Renovation sites: Ÿ High-rise buildings Ÿ Private houses Ÿ Terraced houses Ÿ Real estate Ÿ Industrial buildings
05 ElastoFlake has been granted a product certificate In 2013, the ElastoFlake material met the strict requirements of VTT. The VTT test results appear below. Feature Method of testing Tulos Setting time at 25 C 2,5 min. Tensile strength ISO 527 20 Mpa Elongation at break ISO 527 3,5 % Flexural strength ISO 178 28 Mpa Modulus of elasticity ISO 527 1745 Mpa 2 Short-term ring stiffness EN ISO 9969 6,6 kn/m Creep modulus EN ISO 9967 12,5 Durability Thermal aging tests in water and air + 70 C, 1300 h Service life, + 15 C c. 25 years Layer thickness ISO 2808 > 3 mm Effect of aging on Temperature cycle tested at 15 C/93 C for 1500 cycles Met the tightness and adhesion requirements Heat deflection temperature EN 75 39 C * VTT Expert Sevices Oy
06 ElastoTec injection casting pump ElastoTec is an injection casting pump designed and developed by the Relining Group, exclusively for use with ElastoFlake material.
07 ElastoTec:n ominaisuudet: Height: 1080mm, Width: 570mm, Depth: 540mm Weight: c. 80kg Supply current AC 230V Touch screen interface Remote control of the pump Indicator light and audible alarm 3 pcs closed and leakproof containers for materials Quick release lock for demountable tanks, non-drip valve Volume sensors in tanks Programmed set point control for materials (uniform results) Flow sensors maintain pre-defined ratios Automatic pumps: - Gear pump for mass and hardener - Material transfer pump for rinsing agent Separate storage programme for materials avoids the need for tank emptying or purging between uses. This also means that there is very little surplus material, whether mass, hardener, or rinsing agent. Timed inventory management mode ensures that the mass does not harden, thanks to scheduled recycling. The preservability of the mass is increased by the ability to fill the tank with moisture-removing nitrogen. The pump has wheels and a separate transporter. The mechanical equipment in the pump is protected. Etc. Convenient touch screen The settings on the ElastoTec control panel are managed through an easy to use touch screen and injection casting functions are controlled by a wireless remote control. The touch screen allows you, for example, to monitor material consumption per injection cast metre. The touch screen also works without a wireless remote control. Display features: Easy to use touch screen Language selection from Finnish, English, and Spanish USB port for recording consumption Targeted error messages include errors of scale or excess pressure reporting Material calculator, which can measure consumption of mass and hardener down to a single day or application Simple monitoring and adjustment of material mixing ratios Material flow control including real-time increase of mass in 10g increments Etc.
Worldwide remote access software maintenance Relining Group has developed a Wi-Fi connection for the ElastoTec screen, which makes it possible to connect to any ElastoTec circuit board. Remote access can be used to update software, restore factory settings, and locate possible programming errors. Customers receive a laptop with ElastoTec, which allows for easy notification of maintenance needs to the ElastoTec manufacturer. Relining Group Relining Group is an international company that develops, designs, produces, and distributes drain and sewer renovation equipment and materials. Relining Group has developed ElastoFlake injection casting material, which allows for injection casting of any pipe material, including plastic pipes. Relining Group has developed the unique ElastoTec injection casting pump, which supports the effective and high quality injection casting of sewers with ElastoFlake material. www.relininggroup.com Contact details: Relining Group Läntinen Pitkäkatu 21-23 C FI20100 Turku, Finland +358 20 790 2069 sales@relininggroup.com