Expanding Uniformance Driving Digital Intelligence through Unified Data, Analytics, and Visualization
The Information Challenge 2
What is the current state today? Lack of availability of business level metrics / summaries Isolated/dedicated visualization tools with various levels of access to data Isolated & duplicated analysis Tools (spreadsheets, home grown, 3 rd party) Multiple Isolated data sources (Process, Event, Lab ) Islands of Automation Need Real-time Digital Intelligence? 3
The Information Challenge Faster and Better Decisions $ Challenges Taking right decisions at the right time with the right information Predicting and detecting issues and opportunities Visualizing information anytime anywhere to gain valuable insights Collecting and storing all relevant data in the organization Disparate and varied data You need Real-time Digital Intelligence! 4
Solution Business KPI s for making right decisions at the right time with the right information Visualizing information anytime anywhere to gain valuable insights Across data sources Asset Centric calculation across data sources Predicting and detecting issues and opportunities Collecting and storing all relevant data in the organization Correlating and connecting process data and production data Delivering Real-time Digital Intelligence for Smart Operations 5
Journey of continuous improvement Orienting Evaluating Acting Verifying Notification Realizing a problem Checking status Analysis, Search for correlation Root Cause Update parameters Revise notifications Validating new performance Comparing to baseline Internal Feedback Constantly perfecting the process and outcome 6
New Crude vendor affects the quality and energy use 7
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Updating notifications can help identify problems early 13
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Equipment issues can have an effect on product quality 19
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Data & Analytics Working Together Smarter Predict and detect issues pro-actively Standardized and consistent metrics across organization Organize and navigate within an asset context Troubleshoot and isolate issues quickly for faster decision making Knowledge capture and best practice deployment Continuous Improvement 25
The new face of Uniformance Deliver Real-time digital intelligence through unified data, analytics and visualization KPI Define, track, analyse & improve KPI s for effective performance management Asset Sentinel Monitor plant performance and equipment health with powerful analytics Insight Visualize process conditions and investigate events from any web browser PHD Capture and store real-time process and event data across the enterprise Backbone for the Internet of Things (IoT) and puts data in Big Data 26 Enables Smart Operations
The new face of Uniformance Adding Asset data and calculations as well as process KPI s The traditional Process Historian expanded with advanced asset based calculation capability as well as KPI visualization. PHD Capture and store real-time process and event data across the enterprise KPI Define, track, analyse & improve KPI s for effective performance management Asset Sentinel Monitor plant performance and equipment health with powerful analytics Insight Visualize process conditions and investigate events from any web browser Driving better and faster decision making 27
Efficient and Reliable Data Collection Uniformance PHD Process Historian Enterprise Architectures Open Connectivity Event Historian System Health Monitoring Smart Interface to Experion Distributed Data Collection Platform for Cloud Historian High Speed Collection Efficient Data Store Fast Data Access Make better and faster decisions with superior data management 28
Uniformance PHD Features Enterprise Historian Scalability to millions of tags years of history Consolidated Event Journal to correlate events with process History Premier integration with Experion DCS Tag Sync for Experion and OPC Benefits Security Combined process, engineering and business data A foundation for process analysis and reporting The right tools to transform data to valuable information Text PHD is the perfect choice for any Historian application, large / small, connected to Experion or OPC, and provides not only Process History but also a powerful Event History database. 29
Industry Leading User Tools Uniformance Process Studio Easy to learn Enables Productivity and Collaboration Reuse of existing trends and displays Includes: Trend Graphics Excel Companion Adv. Analysis trends Event History viewer Intuitive operation Advanced trending Open connectivity Powerful End User Analysis tool for History and Events 30
Uniformance Process Studio Features Common drag and drop User-friendly time control Flexible trend Advanced analysis trends and charts Excel Companion add-in Graphics OPC HDA data access Event history viewer (CEJ) Benefits Easy to learn Enables productivity and collaboration Reuse of existing trends and displays Single tool for data visualization and analysis Text Uniformance Process Studio is the perfect comprehensive tool for rich visualization and analysis of time series data as well as event data. UPS can be used with any Historian supporting OPC HDA. 31
Real-time process/asset monitoring & analytics Uniformance Asset Sentinel Comprehensive monitoring solution from instruments to process unit Continuously calculates and assess performance against fault/rules model to predict & detect potential faults Makes problems visible through notifications and web-based health and performance dashboards, trends and reports Organizes and presents data according to plant/asset model vs. tag based organization Asset Sentinel Modules: Instrument Sentinel Process & Equipment Sentinel Energy Sentinel Real-time sentinel for continuous health surveillance 32
Uniformance Asset Sentinel Features Advanced calculation engine Scheduled & On-data Change Template calculations Embedded performance models UniSim and Thermo package Event Detection Rules engine Notifications Visualization & Reporting Asset dashboards, trends, reports Graphics & Displays Benefits Automated surveillance to predict and detect problems - free up resources for problem solving Ready access to information to address problems quickly Easy to configure and maintain with embedded content Consolidates multiple monitoring functions and applications in single location Text Robust field-proven solution monitoring billions of dollars of process assets across industries including mining, oil and gas, power, and aerospace. 33
KPI Monitoring for performance management Uniformance KPI Manage KPIs Hierarchies for easy roll up Reusable Calculations Limits from Enterprise Apps Standard KPI Charts, Dashboards Detect KPI Violations and generate Notifications Simple workflow to track and approve changes to Limits Capture Reasons/Comments Define, Track Analyze & Improve KPIs for Operational Excellence! Excellence with Effective KPI Management 34
Uniformance KPI Features Connect to any Honeywell or 3rd party applications. Visualize and analyze KPI s to get insights Track thousands of KPIs to grow with your business; retain history for years Obtain alerts when KPI violates a limit Access KPI s and the related information on mobile devices Benefits Improved insights Improved business decision making Increased business performance Text Complete solution for effective KPI management 35
Powerful User based visualization Uniformance Insight Thin client web visualization Interactive user-defined trends Process dashboards Ad-Hoc visualization Visualization of events, trend with events Dynamic Calculations Access Data and Model Sharing and collaboration Mobile device support Ad-hoc analysis Flexible workspaces Convenient sharing Gain powerful insight from process and production data 36
Uniformance Insight Features Graphics and flexible ad-hoc trends Available in the office from a PC or in the field from a tablet Supports Uniformance PHD and 3rd party historians and data sources Thin client application requires no installation on user devices Easy workspace layout management Benefits Collaborate to share discoveries and useful displays with coworkers Intuitive so users are productive from Day One No cost to get the application to users desktops / tablet Text Uniformance Insight will be the perfect thin client visualization and analysis tools for PHD and any OPC HDA based Historian. HTML5 support will make it run in any modern browser / device. 37
Solutions and Case Stories 38
Solution Equipment Health Surveillance Challenge No clear view of all equipment Ad-hoc maintenance expensive Increased downtime from upsets Lack of surveillance automation Solution Applied Asset Sentinel - advanced analytics and event detection to predict failures. Insight - additional visualization and analysis to troubleshooting and diagnosing of problems Key Results Increased plant and asset availability Reduced maintenance cost Extended equipment life Increased safety 39
Solution KPI Management Challenge Lack of visibility into performance Reduced productivity Solution Applied PHD to log all process data from the plant KPI to organize data for all processes, and to generate KPI s and KPI dashboards for easy visualization of the process goals. Key Results Greater understanding of performance Improved decision making Better reporting Enhanced productivity 40
Solution Process Monitoring Challenge Equipment Downtime issues Lack of full understanding of operations and profitability Solution Applied Asset Sentinel - performance models for measuring actuals vs. expected efficiency KPI visualization and tracking of key performance metrics Insight visualization and analysis Key Results Improved profitability and unit operations Energy Savings Improved Equipment Reliability Reduced Downtime 41
Solution Energy Monitoring Challenge Rising Energy costs Lack of visibility into energy use Solution Applied PHD logging of energy data Asset Sentinel - organizing and calculate energy consumption of key assets. KPI Energy Dashboard Key Results Reduced Energy costs Lower resource utilization Improved reliability and efficiency 42
Roadmap 43
Uniformance PHD R321 & R400 Release R321 Made Available March 2015 Windows 2012 R2 support Increased VMware support: Supporting operation with more than 150K tags Significant performance improvements for any system Release R400 Target Release Mid 2016 New streamlined and simplified configuration UI Enhanced connectivity to 3rd party data sources. OPC UA support Microsoft SQL Server 2014 Windows Server 2015 (*) The right choice for any Enterprise System 44
Uniformance Process Studio R320 & R321 Release R320 Made Available October 2014 Enhanced trend with events Excel Companion for events Silent install capability Upgraded Excel Companion technology Release R321 Target Release July 2015 Low cost HMIWeb browseronly license Enhanced license tracking Intuition data source (DAS) connector Excel Companion updates (also an R320 patch) 45
Uniformance Asset Sentinel R500 & R510 Release R500 Made available May 2015 E-mail & Scheduling Enhancements Performance curves Energy calculations (Phase 1) Data pre-processing Release R510 Target Release 1H 2016 On-demand execution Limit Rep. Integration SSRS include historian data Flex Deployment PHD auto-tag generator Real-time Alarm Viewer Energy Monitoring (phase 2) Engr. Tools Integration 46
Uniformance KPI R110 & R120 Release R110 Currently Available Improved integration and capacity: > 75K daily KPI s External targets and two-sided limits Manual KPI entry Aggregation Support Release R120 Target Release Oct. 2015 Model driven Hierarchical KPI s Improved performance Composite KPIs Configuration tool Usability Improvements 47
Uniformance Insight R100 & R110 Release R100 Target Release End 2015 Tag and Model browser Graphics, web trend Connect to Data Access Service (DAS) Workspace sharing Release R110 Target Release Mid 2016 Excel Integration Full Featured Graphics Including Scripting Dashboard Gauges Annotations Table Tablet Friendly 48
Uniformance Insight after R100 Enhanced mobile device interaction Integrated calculations for any data source Asset templating and navigation Event monitoring and investigation Thin client HMIWeb display builder Migration tools Advanced Charts Annotations Trending with Events R100 is just the beginning 49
Summary The New Enhanced Uniformance Suite Adding new powerful visualization Strong Asset Modelling and Templates New Advanced Analysis Asset based analysis with powerful new libraries KPI Analysis and Visualization Event detection and Notification Fully integrated provide superior interaction and collaboration Strong competitive feature set 50
Expanding the Uniformance Suite Uniformance PHD Powerful process and event data collection Capture and store real-time process and event data across the enterprise Uniformance Asset Sentinel Strong Asset based modeling, eventing, notifications and calculations Monitor plant performance and equipment health with powerful analytics Uniformance KPI Process KPI calculations and visualization effective Define, track, analyze & improve KPI s for performance management Uniformance Insight New modern thinclient visualization and analysis client Visualize process conditions and investigate events from any web browser Digital Intelligence enables Smart Operations 51
Customer overview Engineering Procurement Construction Customers 52
Don t forget to get more information! Digital Transformation Uniformance Suite Software Pod #5 Sessions to add to Schedule: Today 4:15 pm Uniformance Asset Sentinel Intelligent Process and Equipment Surveillance Grand Oaks Ballroom EF Tomorrow 8:55 am Chevron Pipeline Measurement Solution (Using Asset Sentinel) Oil and Gas Breakout Grand Oaks Ballroom CD 53
Go Mobile with Honeywell Stay connected to plant performance anywhere View plant data and information in real time Look for trends and upset conditions Identify problems as early as possible Enable a faster response to issues Stay Connected to Your Enterprise Wherever You Are 54
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Data and Analytics working together and smarter 57