Global. Services. Better Air is Our Business
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1 Global Services Better Air is Our Business
2 beyond expectations Striving to be a company that creates opportunities to take on challenges and effect change Darren Allsopp Chief Operating Officer, AAF P&I
3 index AAF Heritage and Introduction to Global Services Service Agreements Diesel and Gas Turbine Filtration Gas Turbine Performance Analysis Critical Spare Parts Supply Upgrades and Modifications to your equipment Equipment Maintenance & Repair AAF Noise Control Systems Gas Turbine Inlet Cooling Training and Support Services Better Air is Our Business
4 Better Air is Our Business
5 AAF heritage At AAF, our years of experience underpin our expertise. Our mission is to provide best in class service and support throughout the lifecycle of your plant. We strive to ensure your assets utilise the best available technology providing highest availability, superior efficiency, higher power output, greater reliability and easier maintenance. AAF have continued to sit at the forefront of filtration and acoustics technology since being established in Responding to our customers needs, we have been driven to deliver value through continually investing in experience, research and development, company know-how, committed staff and structured training. Industry is perpetually advanced by technology; and none more so than that of Power Generation and Oil and Gas. AAF have executed over twenty thousand projects delivering Gas Turbine auxiliary equipment to all of the major original equipment manufacturers for machines from 3 MW through the latest advanced class at 260 MW. Our product portfolio has allowed us to succeed in executing projects in the most demanding environments from sub-zero Arctic, remote sandstorm deserts through offshore marine. In all cases the measured evolution of our products has proven to ensure reliable performance for our thousands of operators. We know how important it is to support the service and maintenance of our systems throughout the lifecycle. To guarantee reliability of your assets we have positioned ourselves strategically to ensure a qualified engineer is always close at hand to respond to the ongoing service and maintenance requirements demanded. AAF execute design, construct and installation contracts for machines 3MW to 250+MW a history tobe proud of
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7 service agreements A customized service which combines the complete AAF service portfolio; let us worry so you don't have to. Gas turbine air intake, exhaust, ventilation and acoustic systems are vital components which when maintained operate to protect gas turbines and maximize availability. New equipment can quickly deteriorate due to the difficult environments it is asked to operate in, Seal leaks, corrosion, failing fans and valves, heat induced exhaust damage gradually accrue eroding the performance of the Gas Turbine and increasing risk of an unplanned shutdown. Starting with understanding your past and current plant performance, as well as ambitions for improvement AAF take ownership of the gas turbine auxiliaries to guarantee a dependable air quality hour after hour supported by ancillary equipment in peak condition posing no risk to the reliable availability of your Gas Turbine. Working with AAF ensures the following services provide visibility of your equipment health and performance at all times. Full inspection and maintenance of GT ancillaries Plant acoustic management Air Quality Guarantee Gas Turbine efficiency reporting Inventory management (filter and spares) Installation supervision and commissioning specialists Equipment life assessments Health and Safety risk assessed On and offshore equipment dimensional assessments Materials and design analysis Repair/troubleshooting In situ or factory repair to OEM standards Failure Modes and Effects Analysis (FMEA) Flexible service ensures equipment performs to its full capability. strength in depth Better Air is Our Business
8 Better Air is Our Business
9 filtration specialists As an Industry Leader AAF aspire to continuously re-set the performance benchmark. Our range of filter products are as diverse as the challenges presented to them. Gas Turbine and Diesel machinery are located in the most arduous environments spanning arctic, desert, marine, industrial, process and agricultural. For more than 75 years AAF continue to listen to our customers needs; this has presented the opportunity for AAF to develop sector leading products in two of the most difficult arenas of marine and desert. All of our range is certified to international and original equipment manufacturers (OEM) standards ensuring your peace of mind when protecting critical assets. Our investment in Field Simulation Equipment (FSE) ensures we partner with you to model your existing and future operations in the laboratory and at site to fine tune and improve your engines performance year after year. Our LTSA program provides many advantages including: Filter Management Program Quarterly GT Efficiency for your whole fleet Equipment Health Check Removal, Fit, Commission and Disposal service clean air, a vital life quality
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11 gas turbine performance analysis No requirement to interrupt production to on or offline machine wash, immeasurable reduction in compressor efficiency and power output what if this could be predicted, proven and implemented? In today's market every opportunity to generate extra power or yield greater production in the most economic manner must be explored. There are many ways to enhance the performance of a Gas Turbine. Our proprietary software and skilled technicians work as partners with your operating staff to maximise the value and return on critical assets. Our Technical Centre within the UK can study Compressor efficiency and Turbine output referenced to filter type to establish past and potential increase in performance. AAF accurately model past engine performance against validated benchmarks to provide technical and commercial assessment of potential upgrades. Not a service you might expect from AAF, we stand alone in our ability to cohesively provide the latest technology whilst supporting our claims with analytical systems to predict future performance. We can forecast when performance can be expected to reduce and work closely with you to refine our technology, mitigate operational risk and ensure reliable high performance. Optimized filter selection provides more power at lower heat rates and maintains compressors in as-new condition. Improve output and efficiency at the same time as reducing compressor downtime and repair costs. more power, greater efficiency Better Air is Our Business
12 Better Air is Our Business
13 strategic spares Ensure peace of mind by investing in genuine parts guaranteeing reliability. AAF appreciate that failure of a low value component can contribute to an unplanned shutdown incurring severe loss of revenue. Our entire range is certified to International and Original Equipment Manufacturers (OEM) standards. AAF incorporates the most advanced materials and guarantees superb quality across the whole range of spare parts. Our application-specific solutions, extensive field and laboratory testing, gives us the experience and understanding to help you select the most suitable product for your environment. Replacement elements for AAF and non AAF static filter elements Replacement elements for AAF and non AAF pulse filter elements Filter element retention hardware and frames Evaporative cooler media and accessories Pneumatic valves, switches and couplings Electrical control panels, instrumentation and solenoids Flexible connections for intake and exhaust systems Enclosure damper and fan units The AAF range of high quality spares will cover your requirements for maintenance and overhaul of the filtration system and its associated equipment. We carry a multitude of spares for all your needs. whatever you need
14 Global Services
15 upgrade & modifications Operating environments and performance expectations are rarely fixed for the working life of a Plant, indeed original equipment is often found lacking when actual site conditions are realised. To respond to this AAF's technical centre has engineered solution driven modification, upgrade and conversion packages which can be applied to Gas Turbine and Diesel Engine equipment. Our engineering division aim to utilise your existing plant through exploiting our wide range of solutions. However, we understand many operators have equipment which has either come to the end of its useful life and is unsafe to operate or could be upgraded to deliver more reliable, improved revenue streams from the asset. Delivering output and availability above your expectations, performance and financial benefits include Proven output gains Increased machine reliability Proven extension to equipment life Extended intervals between maintenance and shutdowns Filter retrofit of two Solar Gas Turbines: Offshore, North Sea, United Kingdom a world class service Better Air is Our Business
16 Better Air is Our Business
17 equipment maintenance & repair Being close to our customers in all key regions is fundamental to our strategy. To guarantee the reliable performance of your machinery risking failure of ancillary equipment is not an option. High performance and reliability of critical assets is worth nothing without the compliment of highly qualified, well trained and planned equipment maintenance. AAF provide field specialists whose expertise ensure gas turbine ancillary equipment is kept within optimum working conditions. Using our expertise in original equipment manufacture we can renovate your filter housings, ductwork, silencers, enclosures and exhaust systems in accordance with OEM specifications to give many more years of reliable service. Our program of regionalisation has allowed us to locate our expertise close by meanwhile ensuring the development of local equipment and labour suppliers as well as subcontractor fabricators to enhance responsiveness and inventory capability for scheduled and unplanned events. Installation supervision and commissioning specialists Equipment life assessments Health and Safety risk assessed On and offshore equipment dimensional assessments Materials and design analysis Repair/troubleshooting In situ or factory repair to OEM standards Failure Modes and Effects Analysis (FMEA) In situ repair of GE Fr 9E Exhaust Plenum. a personal service worldwide
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19 acoustics & noise control The Industrial Acoustics division at AAF has a wide range of technologies with which to support oil and gas transportation plant, power stations and large scale industrial plant. AAF's work in Gas Turbine packaging has supported our development into one of the leaders in full-service noise control systems. Our flexible approach ensures we can handle entire plant or individual components for both new and existing plants. A turnkey solution with guaranteed results derived from the application of cutting edge noise mitigation solutions. Our team design, manufacture and assemble all of AAF's equipment. Technical assistance for plant feasibility studies can be sought. Our multi disciplined team of acoustic, mechanical and structural engineers combine to refine the optimum plant solution. Application and contracts engineers benefit from AAF's in house solution testing carried out at the AAF Product Development Centre in the United Kingdom. This program of testing supports our in-house acoustic modelling and mapping software. Proven output gains Noise Survey and Modelling Acoustic Consulting and Calculation Project Design and Feasibility Engineering Production and Trial Assembly Packing and Shipment On site assembly Verification measurement Maintenance and upgrade Legislation consulting AAF International have supplied acoustic solutions across the world for over 30 years. quality expertise and innovation Better Air is Our Business
20 Better Air is Our Business
21 gas turbine inlet cooling A variety of methods to upgrade equipment exist inside of the AAF portfolio. AAF's Technical Services Group can help you determine the cooling technology that compliments your operating strategy. Inlet cooling can provide significant power and thermal improvements. Solutions using state of the art evaporative techniques and modular chilling through refrigeration can all be modelled to provide a bespoke service. The AAF advantage is in our Group resources. World leaders in air conditioning, collaboration between our parent company Daikin and our sister company McQuay establishes a highly qualified proven technology base with world class global resources. Our consultation services can be employed to conduct accurate feasibility and specification writing to prescribe the best available technology and its commercial payback. Inlet cooling can provide significant power and thermal improvements. Upgrades using advanced technology evaporative techniques and modular chilling through refrigeration can all be modelled to provide a turnkey solution tailored to both compliment plant operating regime and enhance revenue streams. AAF will analyse your cooling needs and offer a total solution based on climate, water resource and project economics. AAF manufactures evaporative coolers, ammonia chillers and R134a refrigerant in its own facilities, providing a unique completely integrated service to gas turbine operators. increased efficiency and control
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23 training & support services AAF is a people centred organisation. At the heart of our company is the dedicated training regime which translates our expertise and knowledge to the top of our global network of resource. To ensure your operations appreciate both the mandatory operating criteria for AAF's equipment and exploit the opportunities available inside our portfolio. AAF's business offers training for operation and maintenance of the complete line of our products. Through this program further information on our gas turbine efficiency services can be passed on to ensure the benefits of clean air are fully understand by your operations staff. Our instructors are seasoned professionals who combine theory and practice to ensure your operations staff can perform at their best. Technical literature and Group courses can be arranged which will educate on filtration concepts, equipment operation repair, and maintenance for a single site or Gas Turbine fleet. with you AAF International is an Investor in People and their well trained, professional staff ensure the best training and support is given at all times. all the way Better Air is Our Business
24 Quality, Expertise and Innovation Regional Headquarters: EUROPE & NORTH AFRICA AAF Ltd Bassington Lane, Cramlington, Northumberland NE23 8AF, UK Tel: +44 (0) Fax: +44 (0) MIDDLE EAST & CENTRAL ASIA AAF International Air-Filtration Systems-LLC Office 114 Al Joud Center, 3rd Interchange, Sheikh Zaid Road, Dubai, UAE. Tel: Fax: NORTH & SOUTH AMERICA AAF - McQuay Inc Ormsby Park Place, Suite 600, Louisville K. Y40223 USA Tel: +1 (0) Toll Free: 888 AAF 3596 Fax: +1 (0) AAF S.A. De C.V. Primero De Mayo 85, Tiainepantia, Estado de Mexico, Mexico Tel: Fax: AAF also represented in 66 countries globally. AAF Power & Industrial 2010 The information in this document is the property of AAF Ltd and may not be copied or communicated to a third party, or used for any purpose other than that for which it is supplied, without the express written consent of AAF Ltd. While this information is given in good faith, based on the latest information available to AAF Ltd, no warranty or representation is given concerning such information, which must not be taken as establishing any contractual or other commitment binding upon AAF Ltd or any of its subsidiary or associated companies. Designed and produced by Freshh! creative Ltd, UK. Printed in England EMS FM ISO 9001
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