Electrical safety and protection devices
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1 Electrical safety and protection devices
2 RCD PROTECTION The easy, economical way to safeguard yourself when working with electricity. RCDs are specifically designed to minimise the risk of a fatal electric shock when working with electricity around the home or on a building site. It is an electronic sensing device which constantly monitors the balance of current flow to ensure that, should even a minute leakage occur, an RCD will switch off the power in less than the time of a single heartbeat. That could mean the difference between life and death. In the workshop and outdoors, many factors, such as dampness, faulty wiring, frayed cords and other hazards, can contribute to a potentially lethal situation when using power tools, extension leads, electric barbeques, electric lawnmowers, temporary party lighting, pool vacuums, filters, spas, pool lights and any other outdoor electrical equipment. RCDs offer personal protection against electrocution from live to earth faults. An RCD can save your life! The body is normally driven by minute electrical signals which control muscles and heart. If an electrical current from the mains passes through the body, normal body function will be disrupted. The effect of this disruption, called ventricular fibrillation, depends on the severity of the shock and the length of time the person is subjected to it. RCDs provide protection by switching the current off immediately. When electrical leakage to earth exceeds as little as 10mA (10 thousandths of one Amp) or (30 thousandths of one Amp), the PDL Powerguard will switch off the current within 30 milliseconds (30 thousandths of a second). Schneider Electric s commitment to research and development has ensured that Powerguard and M9 protection devices have been engineered to meet the latest international standards in RCD technology. There s no doubt that, from time to time, we are all subconsciously careless around electricity. It must be pointed out that RCD devices do not protect against all causes of electric shock, such as those caused by contracting both Live and Neutral of the electrical circuit its use should not be taken as a substitute for safe electrical practices or for electrical maintenance. Cat 3303 Four position rotary switch. Neon indicator for power available. Two heat settings: 1000W & 2000W Fan only setting. Triple safety cut-out protection (two selfresetting element cut-outs plus thermal fuse). Fitted with air filter and supplied with a Standard Model spare. Can be wired with remote thermostat. Optional flush surround. Cat 3303 Four position rotary switch. Neon indicator for power available. Two heat settings: 1000W & 2000W Fan only setting. Triple safety cut-out protection (two selfresetting element cut-outs plus thermal fuse). Fitted with air filter and supplied with a Standard Model spare. Can be wired with remote thermostat. Optional flush surround. Page 2
3 How an RCD works When properly connected, an electrical current flows through the live wire (fig.1) on its way to the appliance and returns via the neutral wire (fig.2). 1 2 If, for some reason, the current leaks (through dampness, frayed wire, faulty connection etc.), it will take the most direct path to earth often through a person s body. If that power is not cut off instantly, Cat there 3303 is a strong possibility that person will die. Four position rotary switch. Neon indicator for power available. Two heat settings: 1000W & 2000W The path taken by the current also contributes to the shock s Fan only severity. setting. A shock which flows from the hand through the arms and chest Triple will affect safety both cut-out protection (two selfresetting breathing and heartbeat. element cut-outs plus thermal fuse). Fitted with air filter and supplied with a Standard Model spare. Can be wired with remote thermostat. Optional flush surround. The time that a person is exposed to the shock is the greatest factor in the severity of the accident. An RCD cuts off the power Cat in thousandths of a second that s less than the time of a single heartbeat! Four position rotary switch. Neon indicator for power available. A leakage as little as 10mA (10 thousandths of one Amp) or (30 Two heat settings: 1000W & 2000W thousandths of one Amp) is sufficient to trip the RCD and cut off the power to Fan only setting. the appliance that s a minute amount of current when you consider that Triple safety cut-out protection (two selfresetting element many appliances use as much as 10 Amps. cut-outs plus thermal fuse). Fitted with air filter and supplied with a Standard Model spare. Can be wired with remote thermostat. Optional flush surround. Cat 3303 Four position rotary switch. Neon indicator for power available. Two heat settings: 1000W & 2000W Fan only setting. Triple safety cut-out protection (two selfresetting element cut-outs plus thermal fuse). Fitted with air filter and supplied with a Standard Model spare. Can be wired with remote thermostat. Optional flush surround. Cat 3303 Four position rotary switch. Neon indicator for power available. Two heat settings: 1000W & 2000W Fan only setting. Triple safety cut-out protection (two selfresetting element cut-outs plus thermal fuse). Fitted with air filter and supplied with a Standard Model spare. Can be wired with remote thermostat. Optional flush surround. Page 3
4 INDEX REWIREABLE RCDs Rewireable plugs Page 5 RESIDUAL CURRENT BREAKERS Residual current breakers with overcurrent protection RCBOs Page 11 CORDSETS Cordsets Page 6 Residual current circuit breakers RCCBs Page 12 PLATE MOUNTED RCDs Plate mounted RCDs Page 7 SURGE PROTECTION Fine surge protection Page 13 PROTECTED SOCKET OUTLETS Protected socket outlets Page 8 Voltage surge protectors Page 14 IP66 industrial switchgear Page 9 Cat 3303 IP66 INDUSTRIAL SWITCHGEAR Four position rotary switch. Neon indicator for power available. Two heat settings: 1000W & 2000W Fan only setting. Triple safety cut-out protection (two selfresetting element cut-outs plus thermal fuse). Fitted with air filter and supplied with a Standard Model spare. Can be wired with remote thermostat. Optional flush surround. Page 4
5 REWIREABLE RCDs The PDL Powerguard rewireable RCDs can be attached to any appliance, flexible cord or socket to accommodate the specific earth-fault protection needs of the user. Cat 952 and 955RW are as easy to wire as any conventional plug. Rewireable RCD plug, 10A Cat A IP3X Rewireable inline RCD, V a.c. 16A IP56 AS/NZS:3175/1:1994 EN :1984 & AZad A11 EN :1994 Cat 955RW Page 5
6 CORDSETS PDL Powerguard Cordsets come in a range of cord lengths from 2-25m. Various plug and socket options are also available to meet the requirements of most applications providing safer alternatives to standard extension cords. RCD cordset, 10A Cord Length: 10A IP33 2m, 10m, 25m Cat 955-2M, 10M, 25M RCD extension cord, 10A Cat 957-2M Cord Length: 10A IP33 2m RCD cordset, 10A, IP56 Cat 956 Cord Length: 10A IP56 2m RCD protected cordset, 10A, IP44 Cat 954 Cord Length: 10A IP56 RCD enclosure and socket, IP44 - plug 10m AS/NZS3112:1993 BS4343:1968 (Plug Specification) Page 6
7 PLATE MOUNTED FEATURES RCDs PDL Powerguard plate mounted RCDs are available in a 20A version to protect a number of standard socket outlets, or permanently wired appliances on the same circuit. These units feature double pole switching to protect the appliance user even in the situation where active and neutral have been reversed. Additionally the Cat 596/56RCD offers IP56 environmental protection. Vertical/horizontal flush plate mounted RCD Mounting Centres: 20A 84mm Cat 696RCD Vertical/horizontal flush plate mounted RCD Mounting Centres: 20A 84mm Cat 596RCD Vertical/horizontal flush plate mounted RCD, IP56 Mounting Centres: 20A IP56 84mm IEC 529:1989 Cat 596/56RCD Page 7
8 PROTECTED SOCKET OUTLETS PDL Powerguard protected socket outlets provide an earth fault protected power source and can be wired to provide protection to other socket outlets downstream on the same circuit. Contacts remain closed in the event of loss of supply voltage ensuring immediate protection when supply is resumed. PDL Powerguard protected socket outlets are available in single and double versions as well as with shaver socket outlet. 10mA or, 10A outlet, 20A RCD protected circuit 10A Socket Outlet, 20A Protected Circuit 10mA or versions available Mounting Centres: 84mm and AS/NZS 3112:1993 Cat 691RCD 10mA or, 10A outlet, 20A RCD protected circuit 10A Socket Outlet, 20A Protected Circuit 10mA or versions available Mounting Centres: 84mm and AS/NZS 3112:1993 Cat 695RCD Shaver socket/rcd protected socket outlet Mounting Centres: 10A Socket Outlet, 20A Protected Circuit 145mm AS3194:1993 Cat 675HRCD Shaver socket/rcd protected socket outlet Mounting Centres: 10A Socket Outlet, 20A Protected Circuit 145mm AS3194:1993 Cat 575VARCD Page 8
9 IP66 INDUSTRIAL SWITCHGEAR 56 Series RCDs are designed to protect users against potential earth faults. 56 Series RCDs feature double pole switching and respond to earth faults in pulsating DC applications. These products are available with both latching and non-latching RCD modules. To order a non-latching product specify A in the description (ie. 56ARCD20 or 56C310ARCD). To order latching product refer to the descriptions below. 56 Series plate, 20A, IP66 Cat 56RCD20-30 Dimensions: 20A IP x 100 x 75mm AS3190:1994 RCD protected socket outlet, 10A, IP66 Dimensions: 10A Socket Outlet, 20A RCD Protected Circuit IP x 100 x 75mm AS3190:1994 AS/NZS3112 : 1993 Cat 56C310RCD-30 RCD protected socket outlet, 16A, IP66 Dimensions: 250V a.c., 50Hz 16A Socket Outlet, 20A RCD Protected Circuit IP66 when flaps are closed, IP44 with plug fitted 200 x 100 x 75mm AS3190:1994 IEC309:1988 Cat 56C316RCD-30 RCD protected socket outlet, 20A, IP66 Dimensions: 20A Socket Outlet, 20A RCD Protected Circuit IP x 100 x 75mm AS3190:1994 AS3123:1987 Cat 56C320RCD-30 Page 9
10 IP66 INDUSTRIAL SWITCHGEAR - ELCBs 56 Series ELCBs feature double pole switching and respond to earth faults in pulsating DC applications. 56 Series ELCBs are available in 10, 16 and 20 Amp versions both stand alone or integrated with a socket outlet. Over current operating characteristics curves are available on request. RCD with overload protection Dimensions: V a.c., 50Hz 10A (556C310ELCB), 16A (56C316ECLB), 20A (56C320ELCB) 100ms IP x 100 x 75mm AS3190:1994 Cat 56ELCB10 Cat 56ELCB16 Cat 56ELCB20 RCD protected socket outlet, 10A, IP66 Dimensions: 10A Socket Outlet with overload protection IP x 100 x 75mm AS3190:1994 AS/NZS3112 : 1993 Cat 56C310ELCB RCD protected socket outlet, 16A, IP66 Dimensions: 250V a.c., 50Hz 16A Socket Outlet with overload protection IP66 when flaps are closed, IP44 with plug fitted 200 x 100 x 75mm AS3190:1994 IEC309:1988 Cat 56C316ELCB RCD protected socket outlet, 20A, IP66 Dimensions: 20A Socket Outlet with overload protection IP x 100 x 75mm AS3190:1994 AS3123:1987 Cat 56C320ELCB Page 10
11 RESIDUAL CURRENT BREAKERS WITH OVERCURRENT PROTECTION RCBOs The DPN Vigi self-contained residual current device carries out complete protection of final circuits (overcurrents and insulation faults). c protection of persons against indirect contact (30 ma) c additional protection of persons against direct contact (30 ma) The 30 ma version is selective with the ID or Vigi 300 ma S selective residual current devices installed upstream. It is immune to nuisance tripping due to transient overvoltages (lightning, switchgear switching on the network, etc.) d. Technical data c voltage rating: 240 V AC c breaking capacity: v EN /EN : - rated breaking capacity (Icn): 6 ka - rated residual breaking and making capacity (phase/earth): 6 ka v fast closing v positive contact indication v earth fault visualised on front face c durability (O-C cycle): v mechanical: v electrical: - 20 A: A: A: c environment: v tropicalisation: treatment 2 (relative humidity: 95 % at 55 C) c complies to AS 3190 v weight: 190 g v connection: tunnel terminals for 10mm 2 flexible or 16mm 2 rigid cables C Curve c tripping curve: the magnetic trip units operate between 5 and 10 In. 1 Pole + Neutral, 6A Cat No Pole + Neutral, 10A Cat No Pole + Neutral, 16A Cat No Pole + Neutral, 20A Cat No Pole + Neutral, 25A Cat No Pole + Neutral, 32A Cat No Pole + Neutral, 40A Cat No Page 11
12 RESIDUAL CURRENT CIRCUIT BREAKERS RCCBs Merlin Gerin s range of residual current circuit breakers (RCCBs) constantly monitor the balance of current flow between phase and neutral. All sockets connected downstream in the same circuit as the RCCB are protected against a fault between Phase and Earth or Neutral and Earth. The RCCBs are tested to and comply with AS3190. They are type A for detecting alternating and pulsating direct ground fault currents. Technical data Rated Tripping Current I n: Rated Short Circuit Capacity: 10kA Type: A Standards Complying to: AS3190 Terminals Accommodate Up to 35mm 2 flexible cables 50mm 2 rigid cables 2 Pole, 40A, 240V Cat No Pole, 40A, 415V Cat No Pole, 63A, 240V Cat No Pole, 63A, 415V Cat No Page 12
13 FINE SURGE PROTECTION Fine surge and transient protection can be achieved by using PDL's surge protected switched socket (Cat 695SP). The unit protects computers and other valuable electronic equipment and appliances from surges (excluding direct lightning strikes) occurring inside or outside the building. All sockets on the same circuit as the 695SP are protected against power surges upstream and downstream. Cat 695SP features double pole switching to provide additional protection for isolated appliances. Shrouded terminals are clearly labelled for ease of wiring. Surge protection status is indicated by visual and audible means. When the amber neon stops glowing, it is time to replace the surge protection module (Cat 600SPM). A buzzer also sounds to alert the homeowner when the module is no longer operating. The front-fitting surge protection module can be replaced easily and safely, and there is provision for tamper proofing. The device s response time is less than 25 nanoseconds, and it clamps and limits the voltage to 50A. The 695SP features the style and design excellence of the PDL 600 Designer Series and complies with Standards: AS/NZS 3112:2000 and AS/NZS 3100:1997. For added surge protection, PDL recommends that medium surge protection is fitted to the switchboard. 695SP surge protected switch socket Protection Type 3 Metal Oxide Varistors (MOV) Protection Active to Neutral Active to Earth Neutral to Earth Maximum Continuous Uc 275V a.c., 50Hz Operating Voltage Normal Operating Voltage Un V a.c., 50Hz Maximum Discharge Imax 6kA Current (once, 8/20µSec) Nominal Clamp Voltage 50A 600SPM replacement module for 695SP Maximum Protection Level Response Time <25nS Impulse Residual Capacitance Ctyp 320pF Amps (Is) Voltage (Ur) Operating -40 to A 1200V (Up) Temperature 1000A 500A 50A 710V Page 13
14 VOLTAGE SURGE PROTECTORS ST surge arrestors are designed to protect equipment on energy networks using TN-S, TN-C and MEN earthing systems. They are not recommended on TT systems and are forbidden on IT systems. Each surge arrestor in the range has a specific use: c incomer end protection: v the STM is recommended for a medium to high risk level c secondary protection: v the STD ensures secondary protection of loads to be protected and is placed in a cascading configuration with surge arrestors at the incomer end. Common technical data c frequency: Hz c Uc: 275 V c operation indication by means of a mechanical indicator: v white: normal operation v red: surge arrestor must be immediately replaced c disconnection of the short-circuited surge arrestor to be conducted with a circuit-breaker c permissible internal short-circuit current for STD: 10 ka c permissible internal short-circuit current for STM and STH: v 1P: 10 ka c upstream and downstream terminal connection: v flexible cable: 2.5 to 16mm 2 v rigid cable: 2.5 to 25mm 2 v flexible or rigid cable 10mm 2 if installation with lightning conductor c operating temperature: -25 C, +60 C c storage temperature: -40 C, +70 C c protection class: v IP20 at terminals v IP40 on front panel c weight (g): v 1P: 60 v 1P+N: 106 v 3P: 220 v 3P+N: 250. Standard v IEC class 2 test. Specific technical data STM c common mode protection: v Imax (8/20 µs): 40 ka v In (8/20 µs): 15 ka v Up: 1.2 kv. STD c common mode protection: v Imax (8/20 µs): 10 ka v In (8/20 µs): 5 ka v Up: 1.2 kv c differential mode protection: v Imax (8/20 µs): 10 ka v In (8/20 µs): 3 ka v Up: 1 kv. Auxiliaries c adaptable remote indication modules, EM/RM. STD Cat No In: Rated Discharge Current (20 times 8/20 wave): 5kA Imax: Maximum Discharge (once) Current 8/20 wave/max: 10kA STM Cat No In: Rated Discharge Current (20 times 8/20 wave): 10kA Imax: Maximum Discharge (once) Current 8/20 wave/max: 40kA MEN earthing system 1 Phase L1 N disconnection circuit-break receiver or equipment to be protected L1 surge arrestor (1P) MEN link main earth bar main neutral link Page 14
15 Chemical resistance... now there s a choice of orange or white* PDL s orange 56 series is proven to offer chemical resistance in tough industrial situations. Now there s a white version for clean, clinical environments. Here are some good reasons to choose PDL 56 Series orange or white: Chemicallyresistant Rated IP66 Fully modular assembly for total versatility Proven in the field PVC compatibility Fully compliant with AS/NZ standards Made in New Zealand * Plugs and connectors are available in orange only Page 15
16 PDL products are privileged to reside in almost every New Zealand home and office. People touch PDL products millions of times across the country, every day. PDL is also a significant exporter, earning foreign exchange for New Zealand by shipping industrybest value-added product around the globe. The PDL Electrical Products range (largely made in Christchurch) offers an extensive range of switch and wiring accessories. The PDL Electronics range (made in Napier) involves high-tech electronic solutions for industrial applications. In just over six decades, PDL has stamped its indelible hallmark of quality and innovation on the domestic, commercial and industrial markets in everything from electrical accessories to industrial switchgear, AC variable speed drives to home automation. Plastic & Die Casting Ltd, founded in 1947 was purchased by the then Bob Stewart in 1957 and renamed PDL Industries Ltd. It was Sir Robertson Stewart's acumen which created the vehicle which allowed PDL to grow and thrive for the balance of the 20th century. PDL grew from 12 staff and sales of NZ$5000 per annum, to 2000 staff and NZ$350m sales across 3 continents in 60 years. Schneider Electric acquired the PDL Group in Schneider Electric's world-wide distribution network now offers the PDL brand to a wider global market. PDL products continue to be designed and engineered by New Zealanders, from independent PDL manufacturing facilities in Christchurch and Napier. PDL is a Kiwi brand and we take genuine pride in that. PDL is part of Schneider Electric's family of leading electrical brands. As with Merlin Gerin, Square D and Telemecanique PDL products are marketed locally by Schneider Electric New Zealand. PDL and Merlin Gerin electrical products are available through electrical wholesalers New Zealand wide. PDL and Merlin Gerin electrical products are designed and engineered to ISO Freecall: , Freefax: [email protected] Website: Schneider Electric (NZ) Ltd, Head Office 14 Charann Place, Avondale PO Box 15355, New Lynn Tel Fax Owing to changes in standards and equipment, the characteristics given in the text and images in this document are not binding until they have been confirmed with us. NZ1003 POWERGUARD Replaces POWERGUARD-NZ-7/98 NZ/B/SURGE0601A
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