Experience and performance G R A E S S N E R
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1 Experience and performance G R A E S S N E R
2 Precision Technology Group Limited World wide actuation competence precisiontechnologygroup.co.uk Precision Actuation Systems Limited Linear and rotary actuation competence GRAESSNER NEFF Antriebstechnik Automation GmbH Innovation in Linear Technology Graessner GmbH Antriebstechnik The Gear Company Precision Technology USA, Inc. Actuation competence for North America precisiontechnologyusa.com 2
3 Where to find what Application Samples Page 4/5 Advantages of Spiral, Hypoid and Zerol Bevel Gears Page 6 Thank you for your interest in our products. Our current staff of more than 100 qualified and highly motivated employees would be pleased to serve you. More than 40 years of experience, in many industries and applications, is the basis we rely on. High quality products are our reputation. Quality, for us, means the fulfilment of our customer s expectations in order to guarantee a long term business relationship. Creative ideas from our dynamic team lead to continuous innovation and being open to new ideas, takes us forward. Our customers have problems to be solved and providing our customer with complete support means we have fulfilled our task. Challenge us we both want success. Our production capability Our Performance Page 7 Page 8 Deliver y of standard gear sets Page 9 DIN ENISO 9001 An Offer Page 10 3
4 Application Samples Graessner bevel gears are used in a great variety of technical products. Performance and reliability is the basis for our success. The following samples show a small selection of products and branches we are represented. Robotics Life Tools Life Tools Industrial Tools 4
5 Gear boxes Machine Tools Handling Modules 5
6 Advantages of Spiral, Hypoid and Zerol Bevel Gears High contact ratio with multiple teeth in contact Insensitive against elastic deformation of gears, shafts and bearings Circular arc gear teeth are more resistant against bending than straight or helical bevel gears Localised tooth bearing avoids stress concentration at the teeth Soft transmission of motion even at high speed and high load Noise and vibration damping at high peripheral speed Gear sets rotation in both directions Efficiency > 97% depending on design and lubrication Upon request all gear sets lapped and matched Parameter optimised gearing development for highest torque and low backlash.. allows a contact pattern optimised assembling for uniform load. Spiral Bevel Gears With circular arc gear teeth Hypoid Bevel Gears Similar to Spiral Bevel Gears but with an offset of the axis up or down Zerol Bevel Gears Zerol Bevel Gears have a 0 mean spiral angle and is a combination between spiral bevel and straight teeth bevel gears The figure shows a clear diameter increase of the Hypoid versus the spiral pinion. This results in a torque increase, a noise reduction and a longer life time. 6
7 Our production capability Modul ms min. max. Outer gear diameter (A) Face width max. Outer cone distance. Shaft angle max. from to (B) Spiral Bevel Gears 0,5 12,0 410 mm Hypoid Bevel Gears 0,5 12,0 410 mm Zerol Beel Gears 0,5 12,0 410 mm (A) Depending on ratio (B) Depending on outer cone distance Gleason Gear Cutter 175 HC Internal/External Grinder Gleason Gear Cutter 250 HC Various Gleason gear cutter type 102 up to 631 7
8 Design and development Draft design Production planning Production in various steps wit intermediate inspection A bevel gear on its own is insignificant. Incorporated into a system, comprising the housing, shafts, flanges and especially the bearing system, the bevel gear can fulfil its task. And a system is always as strong as the weakest link. Acceptance and final inspection 8
9 Our Performance Delivery of standard gear sets Out of the own gear box programm, Graessner delivers standard gear sets with short lead times. Partly we deliver off the shelf. Consulting and contract agreement Spiral bevel gears: Axis intersect Spiral bevel gear sets with ratio from i = 1:1 up to 5:1 Torque from 10 to 7000 Nm Speed up to 4000 rpm Gleason spiral bevel gearing without axis offset Graessner combines in an extraordinary way the knowledge of a gear cutting specialist with the expertise of a gear box manufacturer. Contact us and profit by our long term experience. Our service does not stop with the delivery of components. Graessner Inside means for us, we want to bring in our experience in the customers interest. Axis offset Hypoid gears: Axis cross Hypoid bevel gears with ratio from i = 3:1 up to 15:1 Torque from 25 to 1400 Nm Speed up to 8000 rpm Gleason spiral bevel gearing with axis offset Please ask for our detailed documentation 9
10 An offer We hope that we have convinced you that our products are right for you. Please send us your requirements. We would be happy to discuss these with you and provide you with a firm quotation for your consideration. GRAESSNER GmbH Kuchenäcker 11 D Dettenhausen Tel.: 0049/7157/123-0 Fax: 0049/7157/ or [email protected] Internet: http : // Please call me Please visit me Please send me an offer Torque Ratio Speed Notes Quantity Delivery date You can get me: Name Company Department Street Town Tel. Fax 10 Ref April/2001, Graessner reserves the right to change specifications.
11 G R A E S S N E R THE GEAR COMPANY Dynamic and precision Function and reliability Experience and performance Torque and stability Variety and creativity The high dynamic right angle gear box The high torque distribution gear box Spiral, Hypoid and Zerol Bevel Gears with ratios up to i = 20:1 The low cost right angle gear box The customised special gear box High input speed at medium to high torque Ratios i = 3:1 up to 15:1 in single stage Torque up to 1440 Nm Variable motor connection via flange and coupling Low backlash 2 arc min Variable ratios within one gear box size Highest torque figures within a small frame size For average input speed Ratios from 1:1 up to 5:1 Torque up to 7000 Nm Output via solid and hollow shaft Motor connection direct or via coupling and lantern Standard range and customised gears Module ms from 0.5 to 12 Max. outer diameter 410 mm Axis angle 10 to 170 More than 40 years experience State of the art production and inspection machines In house calculation for the gearing We manufacture according to your drawing or support you in your design Average torque at average input speed Ratios i = 1:1 and 2:1 Torque up to 80 Nm Output via solid and hollow shaft Variable mounting options due to the Aluminium profile housing Two stage bevel helical gear boxes with ratios up to i = 50:1 Single stage gear boxes in switch and reverse mode execution Forced lubricated gear boxes for high speed and torque Labyrinth type sealed gear boxes with efficiency > 99% Special gear boxes with additional elements as functional units
12 GRAESSNER Sales organisation worldwide GRAESSNER GmbH Antriebstechnik D Dettenhausen Kuchenäcker 11 Tel.: (0 0 49) 7157/123-0 Fax: (00 49) 7157/ or [email protected] Web Export representatives Australia IMTEC Pty. Ltd. 6 Phoenix Cour t Braeside Victoria 3195 Tel.: (0 0 61) 3/ Fax: (00 61) 3/ [email protected] Web http: // Austria (incl. Slovakia,Czech Republic and Hungary) GRAESSNER GMBH ANTRIEBSTECHNIK Perfektastrasse 55 A-1230 Wien Tel.: (0 0 43) Fax: (00 43) [email protected] Web Belgium (with Luxemburg) CARON-VECTOR S.A. Avenue Eiffel 5 B-1300 Wavre Tel.: (0 0 32) 10/ Fax: (00 32) 10/ [email protected] Web Finland EIE MASKIN AB P.O. Box 80 FIN Tammisaari/Ekenäs Tel.: ( ) Fax: (00 358) [email protected] Web France FOGEX S.A. 215, Rue Henri Barbusse F Argenteuil Tel.: (0 0 33) 1/ Fax: (00 33) 1/ [email protected] Web Great Britain PRECISION ACTUATION SYSTEMS LTD. First Road, Blantyre Industrial Estate Blantyre, Glasgow G72 0BW Tel.: (0 0 44) 16 98/ Fax: (00 44) 16 98/ [email protected] Web Netherlands VECTOR AANDRIJF- TECHNIEK B.V. Industrieweg 175 NL-3044 AS Rotterdam Tel.: (0 0 31) 10/ Fax: (00 31) 10/ [email protected] Web Norway ELMEKO AS Postbox 80 N-1306 Bærum Postterminal Tel.: (0 0 47) Fax: (00 47) [email protected] Spain AGUIRREZABAL HNOS. S.A. Iruña, 3 E Bilbao Tel.: (0 0 34) 94/ Fax: (00 34) 94/ aguir rezabal@ret .es Switzerland SIEGFRIED MÜLLER AG Elektrische Antriebe und Apparate Weststrasse 119 CH-8003 Zürich Tel.: (0 0 41) 1/ Fax: (00 41) 1/ USA Canada Mexico GAM GEAR 7333 West Wilson Avenue Chicago, IL Tel.: (0 0 1) Fax: (00 1) Web PRECISION TECHNOLOGY USA, INC. 225 Glade View Drive Roanoke, VA Tel.: (0 0 1) Fax: (00 1) Web precisiontechnologyusa.com Denmark LÖNNE SCANDINAVIA A/S Hjulmagervej 9 D DK-7100 Vejle Tel.: (0 0 45) Fax: (00 45) [email protected] Web Italy NC COMPONENTI S.R.L. Via Francesco Raimondo, 11/B I Cascine Vica Rivoli (TO) Tel.: (0 0 39) 011/ Fax: (00 39) 011/ [email protected] Web Sweden EIE MASKIN AB Skebokvarnsvägen 370 S Bandhagen Tel.: (0 0 46) 8/ Fax: (00 46) 8/ [email protected] Web G R A E S S N E R
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