Identifying Root Causes and Mitigation Measures of Construction Fall Accidents
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1 GADING BUSINESS AND MANAGEMENT JOURNAL Volume 17, Number 1, 65-79, 2013 Identifying Root Causes and Mitigation Measures of Construction Fall Accidents 1 Normadiana Mohammad Hanapi, 2 Mohd Mawardi Mohd Kamal, 3 Muhammad Isha Ismail & 4 Indra Akmal Putera Abdullah 1,2,3,4 Faculty of Civil Engineering, Universiti Teknologi MARA (Pahang) Bandar Tun Abdul Razak Jengka, Pahang 1 [email protected], 2 [email protected], 3 Muhammad [email protected], 4 indra akmal [email protected] Abstract The construction industry is one of the most hazardous industries. It is because those who spend their working lives on construction sites have a higher probability of being killed at their workplace. Based on the statistics issued by the Social Security Organization (SOCSO) Malaysia, the number of fatality and permanent disabilities due to fall from height accidents at the construction sites is one of the highest rates as compared to other sectors. Therefore, this research intends to identify the causes and safety measures of construction fall accidents in Shah Alam construction sites because there are a lot of high rise building projects in this state. This study is carried out by doing literature review and getting feedback through questionnaires. In order to find out causes and mitigation measures of fall accidents at the construction site, this study used SPSS test such as Spearman s Rho to analyze the data. The finding of this study indicates that poor safety attitude and behavior of workers are the main problems in obstructing the implementation of safety procedures and guidelines for construction sites. The responses from the survey also show that sufficient safety training and equipment for working at height are the adoptable mitigation measures to enhance the workers safety performance. It is believed that
2 66 Normadiana Mohammad Hanapi et al. appointing safety officers in inspection and maintenance works and by applying risk assessment in identifying fall hazards could reduce the number of fall accidents. Keywords Fatality; risk assessment; safety measure; Social Security Organization (SOCSO) Malaysia. 1 Introduction The construction industry plays an role in any country s economic development. It establishes the infrastructure required for socioeconomic development while being a major contributor to overall economic growth (Drewer, 1980). However it is also one of the most hazardous industries (Chua & Goh, 2004). According to Gibbs, Hide, Haslam and Hastings (2001), it is commonly known that construction fall accidents have serious implications to the construction industry both in financial and humanitarian terms. Construction fall accidents may cause many problems, such as demotivation of workers; disruption of site activities; delay of project progress; and adversely affecting the overall cost, productivity and reputation of the construction industry (Mohamed, 1999). Therefore it is very to improve safety in the construction industry. Nowadays, Malaysia is one of the developing countries in the world where it is moving towards an approach that believes all occupational hazards can be controlled through detailed regulations (Fadhlin, 2004). In the year ahead, the construction industry would be challenged by increasingly difficult and complex problems in both engineering and management. According to Hsiao (2006), construction industry is a high risk industry because there is a high risk of accident occurrence. Based on Dangelzer, Francais and Jacquin (2002), common types of construction accident occurred is due to fall accidents. According to the previous study, Abdul Rahim (2003) stated that Malaysia is also one of the countries that encounter this problem. He also stated that construction fall accident becomes as one of the major problems that contributes to the increasing number of fatalities
3 Identifying Root Causes 67 and injuries in construction industry. Based on Occupational Safety and Health Act 1994 (OSHA) division report, 75% of fatalities were from construction site falls. Fall from height is the number one accident type which contributed to workplace fatalities in the construction sector for the period of 2004 to 2009, which is 34% followed by struck by falling objects (25%) and step on, strike against or by objects (10%). Fall from height accident is mainly due to fall from scaffolds, fall from platform, fall from ladder, fall from roof and also fall from aerial lifts (Huang & Hinze, 2003). Based on the statistics provided by Department of Occupational Safety and Health (DOSH) Malaysia, in the year 2012, there are 11 fatalities cases occurred due to fall from height. Improper work procedure and lack of supervision is the main factors contributed to this situation. Below are the accidents data recorded from the case study by Dayang Nailul (2011). According to this data, fall from height can be classified as common type of construction accidents happened in Malaysian construction industry. Table 1: Accident Records by DOSH No Date Case Location 1 28 Aug 2008 Fall from roof Construction site,kedah 2 23 Aug 2008 Slip from roof Construction site, Kedah 3 01 Aug 2008 Death due to fall Construction site, from 6 th floor Penang 4 28 Jul 2008 Slip from platform Construction site, Johor 5 28 Jun 2008 Fall from 9th floor Construction site, Johor 6 20 Aug 2007 Fall from Construction site, scaffolding Negeri Sembilan 7 14 Apr 2007 Fall from 6th floor Construction site, Selangor 8 12 Mar 2007 Fall from 7th to 2nd Construction site, KL floor 9 06 Mar 2007 Fall from 16th floor Construction site, Selangor Jan 2007 Fall from 23rd floor Construction site, KL
4 68 Normadiana Mohammad Hanapi et al. 2 Literature Review This study adopted Drury and Brill s (1983) scenario analysis to characterize the causes of work-related fatal falls in terms of the individual, the task, tools and equipment used, and managerial and environmental factors. Each accident report was reviewed several times to itemize the detailed causes of fall under each factor. According to Drury and Brill (1983), individual factors would be classified as bodily actions such as climbing, walking and leaning against, distraction, insufficient capacities, and the improper use of personal protective equipment (PPE). Task factors include overexertion and unusual control, poor work practices, and the removal of protection measures. Tools and equipment factors include mechanical failure, unsafe ladder and tools, or being pulled down. Management and environmental factors include unguarded openings, lack of complying scaffolds, unauthorized access to hazard areas, contact with falling object, and harmful substances. A review of the literature indicates that finding the factors and causes that influence construction fall accidents has been the passion of many researchers. Previous researchers analyzed the causes of fatalities and injuries that were due to construction site fall from five main perspectives, which are unsafe conditions, unsafe actions, human-related factors, equipment and management inactions (Huang & Hinze, 2003). Reasons such as time, cost and quality are always the main factors considered ahead of safety. Safety issues are always considered secondary and took a back seat in construction (Mbuya & Lema, 2002). Based on the research undertaken by Sophie Hide and Sarah Atkinson (2003), they stated that employer s attitude towards safety is also a problem in reducing the number of construction fall accidents. The Deputy Minister of Human Resources, Datuk Maznah Mazlan has also shown concern on this situation. She said that the problem still happened because many employers did not emphasize on construction workers safety (Harian
5 Identifying Root Causes 69 Metro, 2010). Besides, the increase in the number of construction fall accident in Malaysia is due to lack of safety awareness among employees that are involved in the construction industry. (Abdul Rahim, 2003). The attitude of workers that are unwilling to follow the rules and regulations in construction is also the cause for influencing fall accidents to occur (Donald, 1995). The inability of a responsible person to identify the risk hazard in working at height and to provide proper training for the workers has also become an obstacle in mitigating this problem (Abdel Hamid & Everett, 2000). In order to reduce the number of deaths and injuries related to fall accidents at construction sites, preventive action needs to be taken. According to the Occupational Safety and Health Act 1994 (OSHA), there are two types of systems to prevent and protect workers from falls which are passive system and active system. Passive system can prevent workers from falling by placing a physical barrier between the worker and the falling hazard such as parapet walls and guardrails. The active systems could protect workers that have already fallen by limiting the fall to a specified distance and also limiting the force that the worker is subjected to such as personal fall arrest systems (Abdelhamid & Everett, 2000). 3 Methodology For this research, questionnaires have been distributed to the persons who are very well versed in construction work and in the particular accidents at sites such as project manager, contractor, resident engineer, safety and health officer, site supervisor, site engineer and foreman. Respondents from 79 construction companies were approached in order to achieve the objectives of this study. There were 34 responses received, giving a success rate of 43 percent. From the 34 responses used in the analysis, 23 of them were from Class A contractor companies and the rest from Class B contractor companies. The questionnaires proposed the objective and the relevant information to achieve the information for this study. The type of questionnaires selected for this study is personally administered questionnaires as this study was confined within
6 70 Normadiana Mohammad Hanapi et al. the organization. The data were analyzed using the Statistical Package for Social Sciences (SPSS) version 18.0 for Windows and Excel. All the outputs were interpreted to get the results and further on to get a conclusion. Based on the data, the analyses were mean, variances and standard deviation. For this test of the data, non-parametric test and parametric test were used. 4 Result and Discussion From the findings, there are five major factors that are contributing to construction fall accidents which are due to construction tools and equipment, workers factors, unsafe actions, unsafe conditions and management factors. For these findings, the collected data were analyzed using a relative index which is used specifically for the ordinal scale measurement. 4.1 Investigate the Causes of Construction Fall Accident in Shah Alam Construction Area There were a lot of factors that were related to construction fall accidents in Shah Alam Construction Industry. From Table 2, it shows the mean response to the factors of construction fall accidents in term of level of agreement for the clarity and ease of presentation. Overall, factor 1.3 Insufficient and nonexistent guardrails or personal fall protection equipment has shown the highest relative index (0.853) of respondents for equipment factor with Agree towards strongly agree mean response. The ranking is followed by factor 1.2 and 1.1 which also received Agree towards strongly agree and Agree. Both of these factors need to be taken into account in order to reduce the number of fatalities and injuries related to the construction fall accidents.
7 Identifying Root Causes 71 Table 2: Mean Responses of Level of Agreements for Factor Relative to the Construction Fall Accidents in Shah Alam Construction Industry Factor Elements 1. Tools and equipment Relative Index Mean Response 1.1 Defective or improper Important scaffolding or others structures 1.2 Unstable scaffolds Important 1.3 Insufficient or nonexsistent guardials or PPE 2. Personal Factors (workers) Important 2.1 Improper use of fall Important protection equipment 2.2 Lack of safety awareness Important 2.3 Careless Important 3. Unsafe action 3.1 Fail to obey work procedure. 3.2 Improper installation and operation of work. 3.3 Adopting unsafe position or posture Important Important Important
8 72 Normadiana Mohammad Hanapi et al. Table 2 (continued): Mean Responses of Level of Agreements for Factor Relative to the Construction Fall Accidents in Shah Alam Construction Industry. Factor Elements 4. Unsafe condition 4.1 Inadequate working space / platform Relative Index Mean Response Important 4.2 Poor site management Important 4.3 Poor ventilation Moderate towards 5. Management 5.1 Lack of maintanence of access equipment and structures 5.2 Insufficient training of works Important Important 5.3 Inadequate supervision 0.83 Important In term of key factor related to the workers factor, improper use of Personal Protection Equipment (PPE) came out as Strongly agree in their mean response with in Relative Index. On the other hand, lack of supervision and knowledge among involved parties also lead to improper use of PPE problem. Factor 3.1, Fail to obey work procedure has shown the highest mean response of respondent with Agree towards strongly agree and with Relative Index value of Besides that, in the aspect of unsafe condition, poor site management has shown the highest index value with compared to other factors such as unsafe process or job method.
9 Identifying Root Causes 73 Appropriate site management is to ensure proper housekeeping in the workplace in order to provide clean and safe working environment. In management aspect, most of respondents tend to choose Lack of maintenance of access equipment and structures as a major cause that contributed to construction fall accidents. This factor came out as the highest mean response of respondent with Strongly agree and in Relative Index. Inadequate designated person to supervise and to carry out the inspection work also leads to this problem. Figure 1: Summary of Causes of Construction Fall Accidents from 34 Respondents Figure 1 shows the causes of fall accidents are more related to the employees rather than the employers as indicated by the result to the Personal Workers Factor (23.2%) as compared to management (20.8%). Besides, the other factors are equally as their average percentage of respondent s agreement is quite close such as equipment factor (17.6%), Unsafe Action (16.8%) and Unsafe Condition (21.6%).
10 74 Normadiana Mohammad Hanapi et al. In a similar study by Abdelhamid and Everett (2000), they also stated the major factor of construction accident is human factor especially workers. This is because lack of safety awareness and lack of knowledge and skills in job procedure will lead to unsafe actions. Unsafe action can be defined as incorrect procedures and method that have been practiced by construction workers. This problem may be due to insufficient information to workers from the management before they enter the jobsite. In addition, Lubega et al. (2000) stated that lack of safety awareness and poor thinking of workers in safety and health issue are the main point why these accidents happened. For instance, many workers think that Personal Protection Equipment is not necessary for those who have a lot of experience in construction site. It is because since they were involved in construction work, there had been no accidents that occurred. This type of thinking must be eliminated in order to ensure all construction workers know that safety is their priority. 4.2 Investigate the Mitigation Measures of Construction Fall Accidents in Shah Alam Construction Area Based on Table 3, the respondents identified Provide sufficient guardrails or personal fall protection equipment as the most safety measure likely to prevent construction fall accident especially falls of person from height. According to the OSHA 1994, it is required that a 42-inch (1.1m) guardrail or other fall protection be present when working at elevated heights. This finding supports Hinze s and Raboud s notion in that sufficient guardrails and proper use of Personal fall protection such as fall arrest system can reduce the probability of fatalities and injuries that are due to falls from height accidents. Besides, most respondents also tend to choose Ensure stable footing of scaffolding as an aspect. It is supported by Schriver s (1997) findings, where employer needs
11 Identifying Root Causes 75 to do inspection work in order to ensure that all equipment used in carrying out the work at height is in good condition especially for scaffolds footing. Based on the result, both of the classes perceived that the five top most mitigation measures were (1) Provide a training program in order to improve the workers performance, (2) Employer needs to provide sufficient Personal Fall Equipment, (3) Scaffolds should be set on the base plates and mud sills to provide adequately firm foundation, (4) Guardrail systems should be installed along all open sides and ends of the platforms, and (5) Each platform on all working levels of scaffolds should be fully planked or decked between the front uprights and the guardrails support. Table 3: Mean Responses of Level of Agreements for Mitigation Measures of Construction Fall Accidents in Shah Alam Construction Industry Factor Elements Relative Mean 1.1 Effective maintenance (requires frequent inspection of equipment use to work at height such as scaffolds, platform, ladders, aerial lifts) 1.2 Each platform on all working levels of scaffolds shall be fully planked or decked between the front upright and the guardrail support Index Response Important Important
12 76 Normadiana Mohammad Hanapi et al. Table 3 (continued): Mean Responses of Level of Agreements for Mitigation Measures of Construction Fall Accidents in Shah Alam Construction Industry Factor Elements Relative Index Mean Response 1.3 Employer need to send their employees to safety training in order to provide safety education regarding to the uses of Personal Fall Protection such as body belt and body harness and to ensure that their employees are able to identify the fall hazards when work at height. 1.4 Employer needs to ensure that they are provide sufficient Personal Fall Protection and this equipment needs to be tested before use. 1.5 Responsible person need to observe their workers when working at high elevation and give a penalty to workers that failed to obey the safety rules Important Important Conclusion From this finding, it was found that all respondents were aware of the main causes of construction fall accidents. The causes of construction fall accidents in Shah Alam Construction Industry are not significantly different from those in the other countries as stated in previous research findings. Similar with previous research findings, it is found that workers factor and management inactions were the main factors that would contribute to this problem. In addition, all of the respondents
13 Identifying Root Causes 77 agreed that worker s negligence and carelessness were the main causes that led to the occurrence of the construction fall accidents. In order to mitigate the construction fall accident, employer needs to ensure that all their workers have enough knowledge and skills regarding their job method before entering the jobsite. As a result of this action, we can increase the safety awareness and also workers performance. Good understanding in safety will eliminate the cause of construction accidents especially due to workers factor. Besides that, employers also need to send their workers to training programs in order to provide them with the knowledge and skill on how to work at height and this action could minimize the number of construction fall accidents. Other than that, the employers, employees and other relevant parties must join forces and try to prevent future construction fall accidents by addressing the root causes of accidents. 6 References Abdelhamid, T.S., & Everett, J.G. (2000). Identifying of root causes of construction accident. Journal of Construction Engineering and Management, ASCE, January/February 2000, Abdul Rahim Abdul Hamid. (2003). Causes of accident at construction sites. Malaysian Journal of Civil Engineering, 20(2): (2008) Chua, D.K.H., & Goh, Y.M. (2004). Incident causation model for improving feedback of safety knowledge. Journal of Construction Engineering and Management, 130(4),
14 78 Normadiana Mohammad Hanapi et al. Dangelzer, Francais & Jacquin. (2002). Relationship between some individual characteristics and occupational accident in the constructioni: A case control study on 880 victims of accident occurred during a two year period. Journal of Occupational Health, 44, Dayang Nailul Munna Abang Abdullah. (2011). An analysis of accidents statistics in Malaysian construction sector. International Conference on E-business, Management and Economics IPEDR vol.3 (2011) (2011) IACSIT Press, Hong Kong. Donald, W. M. (1995). Plant monitoring and inspecting hand book. Prentice Hall. Dosh Malaysia Accident statistics. (2012) Retrieved from Drewer, S. (1980). Construction & developmeny: A new perspective. habitat international, 5(3/4); Drury, C.G., & Brill, M. (1983). Human factors in consumer product accident investigation. Human Factors, 25 (3), Fadhlin Abdullah. (2004). Construction industry & economic development: The Malaysian scene. Malaysia, Penerbit UTM. Harian Metro. (2010). Retrieved from mymetro/articles/kemalanganmautindustrimeningkat/ Haslam, R. & Hastings S. (2001). Identify the root cause of construction accidents-discussion. Journal of Construction Engineering and Management, 3, 127. Hsiao, H. (2006). Technologies for reducing fall risks associated with extension ladders. Proceedings of the 16th World Congress on Ergonomics, Maastricht.
15 Identifying Root Causes 79 Huang, X., & Hinze, J. (2003). Analysis of construction worker fall accidents. Journal of Construction Engineering and Management, 129 (3), Lubega H.A., Kiggundu, B. M., & Tindiwensi, D. (2000). An investigation into the causes of accidents in the construction industry in Uganda. 2nd International Conference on Construction in Developing Countries: Challenges Facing the Construction Industry in Developing Countries, Nov 2002, Botswana, pp. l-12. Mbuya, E., & Lema, N. M. (2002) Towards development of framework for integration of safety and quality management techniques in construction project delivery process. Proceedings of the 1st International Conference of CIB W107: Creating a Sustainable Construction Industry in Developing Countries. 11th- 13th November. Mohamed, S. (1999). Empirical investigation of construction safety management activities and performance in Australia. Safety Science, 33, Occupational Safety and Health Act. (1994). OSHA , Safety and Health Regulations for Construction. Schriver, W. (1997). An analysis of fatal events in the construction industry Retrieved from elcosh/ docs/d0600/d000645/d html Sophie & Atkinson (2003). Causal factors in construction accident. Health and safety Executive. Journal of Construction Engineering and Management, 127, 3.
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