Simplified Robot Programming. Chris Anderson, Yaskawa
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1 Simplified Robot Programming Chris Anderson, Yaskawa
2 What was the reason for developing What is new about simplified teaching How does it work Simplified Teaching? Prove it. Outline
3 80% of welding still done by hand Robotics is applied to high volume, low mix welding applications; automotive Need for more welding automation Labor savings required to stay competitive Lack of skilled workforce Barriers to Job Shop robot use Long set-up time to program the robot Skilled workforce required for programming Reason for Development
4 Robot programming has not changed in 30 yrs Current Technology
5 Other technologies for programming Lead Through generated path for paint Offline Programming not shop floor easy Early solutions - Expensive ET Handle to make easy to enter points 1998 ET Pad to apply welding condition by expert system Yaskawa Original Easy Teach
6 Barriers to Job Shop robot use Long set-up time to program the robot Device should reduce the time to create programs: responding to manual manipulation of torch position/orientation is more intuitive and faster than the use of axes keys to jog the robot. Skilled workforce required for programming Programming tasks should be simplified for shop floor personnel: ICON based GUI s are widely used to simplify smart phone apps and kiosks. Device should be Safe and Cost Effective Teach pendant has color touch screen which can serve as HMI at $0. Teach pendant has Enabling Device and complies with current safety standard. Reason for Development
7 New Simplified Teaching System Lead through manipulation for robot positioning Simplified ICON based graphic interface for creation of welding program; motion (points) and weld sequence New Simple Teaching
8 Demonstration Video
9 Interface divided into display windows Simplified Interface Display
10 ICON shapes and colors studied
11 NZrZSu0#t=12 Pendant vs. Kinetiq Video
12 Rapid Line, Grand Rapids, MI Job Shop for Steel Furniture OEMs 8 robot cells; 1 technician on days Operate 2 shifts x 7 days Internet model changed their business Quicker delivery = smaller batches, shorter time Added Kinetiq Teaching to existing robot Goal to get welding staff to support day to day part programming and job changeover Training ½ day for 6 personnel students were manual welding personnel No prior robot classes, some had experience jogging robot Class size was split and repeated; 4 day shift and 2-2 nd shift Training Class Instructor showed group how to program part 1 time Students repeated exercise teaching program themselves. Simplified Teaching Prove It
13 Warm up Exercise Lap joint Show basics of how to program on straight line Yaskawa demonstrated teaching simple joint on trade show floor Most can do it in a few minutes Simple lap joint Simple lap joint can make good 1st Exercise
14 Training exercise was ½ of CRAW coupon Use of AWS CRAW* Coupon (1/2) for standardized training. Teaching Exercise *Certified Robotic and Automated Welding personnel, AWS D16.4 Standard
15 4th 1 st Student Student learned Key was watching all rushed and made others students and got made it and poor welds a good were weld able in to complete short time task Class 1 Class 2 Programming time per student
16 Ask me about welders making programs Use of AWS CRAW* Coupon (1/2) for standardized training. Teaching Exercise *Certified Robotic and Automated Welding personnel, AWS D16.4 Standard
17 Pendant Kinetiq teach time for lead Technician, but.. Rapid Line part; 2 vertical down welds Quickly adapted to their parts
18 2nd weld sample by Operator G G had less than 1 month employment at Rapid Line Quick to get feel of programming
19 Student was teaching parts next day G making parts next day
20 Simplified Teaching Can: Be scaled to long reach robot arms Support x-axis (must jog from pendant) Provide simple Arc on files and comments Export points to standard INFORM job Be used by nearly anyone Simplified Teaching Can Not: Support coordinated motion w/positioner Support high end instructions: weave, sensors, etc. Support multiple robot arms on same controller Work with non-through arm robots Replace at least 1 trained person on staff Limitations Remember Product designed to expand robots into job shops.not to support advanced robot users.
21 Anyone can use it
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