PRODUCT GUIDE 2013 FULLY INTEGRATED SOLUTIONS HOSES CONNECTORS ASSEMBLING MACHINES.

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1 PRODUCT GUIDE 2013 FULLY INTEGRATED SOLUTIONS HOSES CONNECTORS ASSEMBLING MACHINES

2 PRO D UCT G U IDE F ULLY I N TEG RATED SOLUTIONS

3 INTRODUCTION TO MANULI HYDRAULICS Manuli Hydraulics (established in 1973), part of the Manuli Rubber Industries Group, is active in the design, manufacture and sale of a wide range of hoses, connectors and machines for conveying power in high/very high pressure hydraulic circuits and fluids in refrigeration units. Manuli Hydraulics offers a complete integrated package of hydraulic hoses and fittings, designed to ensure robust fluid connector solutions for modern hydraulic applications and long lasting performance. From design to delivery, the successful integration of hoses and fittings is essential to producing quality assemblies. With extensive R&D investment and the expertise of our Application Engineers we can provide both bespoke solutions for OEM applications and distribution products. Our hose range encompasses and exceeds the requirements of ISO, SAE and EN specifications. End terminations include BSP, JIC, DIN, SAE and JIS. MAIN APPLICATIONS Hydraulic systems for industrial machinery Hydraulic systems for off-highway vehicles Hydraulic systems for open pit and underground mining equipment Mobile refrigeration systems and air conditioning systems for off-highway vehicles Rotary systems for drilling platforms PRODUCT OFFER Assembling machines Hose assemblies and hose kits for mobile refrigeration Hose assemblies for high and very high pressure applications in general hydraulics Hose assemblies for water cleaning & water blasting applications Hose fittings Hose protection Manuli Hydraulics completes its product offer with hose systems for: Off shore oil rigs Buoys Pipeline terminals Ship to shore Other fluid connectors Quick couplings Rotary hose assemblies for drilling rigs Staple-lock adaptors and fittings Textile braid reinforced rubber hoses Wire spiral reinforced rubber hoses Wire braid reinforced rubber hoses Open pit mine Underground mining General construction Oil & gas Agriculture Refrigeration 2

4 QUALITY & SUSTAINABILITY QUALITY Quality is the driving force for all Group activities. Manuli Hydraulics, as part of the Manuli Rubber Industries Corporation, was the first European hydraulic components manufacturer to achieve the ISO 9001 certification, in All manufacturing plants are currently ISO 9001 certified. The Chinese and Italian plants achieved also the API Q1 quality approval. Manuli Hydraulics products meet and exceed the highest industry standards, proved by the achievement of many technical approvals issued by third parties and accreditation bodies. International Technical Approvals ABS (American Bureau of Shipping), BV (Bureau Veritas), BWB (Germany Army), DNV (Det Norske Veritas), GL (Germanischer Lloyd), INDIA Mod (Ministry of Defence India), KRS (Korean Register of Shipping), LR (Lloyd s Register of Shipping), MADI-CERT (GOST-R accred. Russian Fed. & CIS) MED (Marine Equipment Directive), RINA (Italian Bureau of Shipping) Mining Approvals FRAS (Fire Resistant and Anti-Static Australian Dept. Mineral Resource), HBL (French mines), LOBA (German Mines), MAKNII (S.M.R.I. Work Safety in Mining Industry Ukraine), MSHA (Mine Safety and Health Administration USA), Polish B Safety certification, MA (Chinese Mining Approval) Oil & Gas Approvals API (American Petroleum Institute) Monogram License 7K ENVIRONMENTAL POLICY The environment is integral to Manuli Hydraulics mission of providing safe, reliable and efficient solutions for sustainable fluid power. In compliance with ISO regulation, the Group pursues the goal to develop the offer through the engineering of products and operational methods with low impact on the environment and people s health in their everyday life. From a manufacturing point of view, the Environmental policy extended and renewed ISO Certificates for plants in China, Czech Republic, India, Italy, Poland, South Korea and the UK. ECO-FRIENDLY PRODUCTS Wire spiral reinforced hose range for biological and mineral oils compatibility Tractor hose range updated with new Chlorine free Fire resistant cover compound for underground Mines Ultrastar hose range with HFO1234y, the refrigerant gas designed to reduce the climate impact of air conditioning Cr3+ zinc plating treatment HEALTH & SAFETY POLICY With a strong commitment to safeguarding the health and safety of its employees. Manuli Hydralics was the first company in the hydraulic sector to achieve the OHSAS certificate in The Group has progressively introduced the achievement of this Certificate to its manufacturing plants. 3

5 INNOVATION Manuli Hydraulics R&D activities are based at the Innovation Centre in Bologna (Italy) which also oversees the R&D centres in France, Poland, China and India. All research centres are equipped with advanced facilities. Main laboratories feature special rooms that allow researchers to simulate the most extreme environmental conditions: heat, cold, fog, saline environments, vibrations and many others. Manuli Hydraulics employs a team of highly skilled international engineers to offer integrated solutions to Manuli customers in terms of quality, product range and cost saving. Furthermore, the Innovation Centre works closely in confidential alliances with Original Equipment Manufacturer customers, to design and develop bespoke product solutions. This technological cooperation with OEMs helps our engineers to better understand the ever more demanding requirements of fluid conveying applications, enhancing our capability and expertise in providing complete fluid connector solutions. INNOVATION CENTRE - Italy Excellence is attainable with the utmost passion 4

6 A GLOBAL SERVICE NETWORK Manuli Hydraulics provides technical competence and commercial support, always guaranteeing worldwide availability of its products and services. The sales & service network is organised as follows: WHOLESALE FACILITIES in Western & Eastern Europe, Americas, Asia and Oceania; Fully owned OEM ASSEMBLING FACILITIES in Europe and East Asia; OEM ALLIANCE PARTNER FACILITIES with established providers in strategical markets DISTRIBUTOR NETWORK with a widespread presence all over the world MANULI HYDRAULICS Brazil Canada & USA Mexico China, Czech Republic, France, Germany, India, Italy, Mexico, Poland, Russia, Singapore, South Korea, Spain, UK, USA RESEARCH & INNOVATION China, France, India, Italy, Poland The network is integrated by services delivered through the private area of The online platform offers: technical products database and related approvals fluid compatibility and a wide offer of e-technical online tools on-line store order tracking and management e-learning platform 5

7 HOSES The Hydraulic hose range is specifically designed for hydraulic systems and equipment in many different sectors, such as construction machines, mining, industrial processes, agriculture, road construction equipment, drilling, forestry machines, material handling and lifting, road transportation, marine and off-shore, and many others. UNIVERSAL The Manuli Hydraulics UNIVERSAL hose range meets the ISO, EN, SAE, International Norms while the EXTREME hose range is designed to meet special performance and requirements in the OEM market, often in severe applications. EXTREME The EXTREME hose families follow TRADITIONAL norms and are designed to guarantee superior performance such as abrasion, weather, ozone resistance and many others. The EXTREME hose range includes also advanced solutions to match performance from the light weight (PILOT) to the high flow rates (XTRAFLOW) (see key performance column in the next page). ISOBARIC hoses offer a user friendly method of hose selection thanks to the constant pressure levels at any size. APPLICATION ORIENTED The hose range is completed with the group of APPLICATION ORIENTED products which are designed for specific applications. 6

8 MANULI HYDRAULICS HOSE RANGE RANGE HOSE HOSE STRUCTURE MANULI DESIGN EXCEEDS NORM KEY PERFORMANCE UNIVERSAL GOLDENSPIR /4SP GOLDENSPIR /4SH TRACTOR /1SN TRACTOR /2SN TRACTOR /1SC TRACTOR /2SC HARVESTER /17 GOLDENISO/14 LYTE-FLEX COVER SPIRTEX/K MULTITEX ASTRO/2 ASTRO/3 HYDROPLAST/ HYDROTWIN Wire spiral Wire spiral Wire braided Wire braided Wire braided Wire braided Wire braided Wire braided Wire braided Wire braided Textile, Helix wire Textile Textile Textile Thermoplastic, Textile ISO SP, EN 856-4SP ISO SH, EN 856-4SH ISO SN, EN 853-1SN, SAE J R1AT ISO SN, EN 853-2SN, SAE J R2AT ISO SC, EN 857-1SC ISO SC, EN 857-2SC, SAE J R16 SAE J R17, ISO R17 ISO 18752/A Manuli design SAE J R5 SAE J R4 SAE J R6, ISO 4079, EN 854-R6/1TE ISO TE, EN 854-2TE ISO TE, EN 854-3TE ISO 3949-R7, EN 855-R7, SAE J R7 Integrated reliable hose assembly Integrated reliable hose assembly Integrated reliable hose assembly Integrated reliable hose assembly Integrated reliable hose assembly Integrated reliable hose assembly Integrated reliable hose assembly Compactness & flexibility Compact wire braid, integrated reliable hose assembly Integrated reliable hose assembly Integrated reliable hose assembly Integrated reliable hose assembly Integrated reliable hose assembly Integrated reliable hose assembly Integrated reliable hose assembly RANGE HOSE HOSE STRUCTURE MANULI DESIGN EXCEEDS NORM KEY PERFORMANCE EXTREME TRADITIONAL ROCKMASTER/1SN ROCKMASTER/2SN ROCKMASTER/2ST ROCKMASTER/2 PLUS ROCKMASTER/1SC ROCKMASTER/2SC ROCKMASTER/4SP ROCKMASTER/4SH ROCKMASTER/12 ROCKMASTER/13 ROCKMASTER/15 EQUATOR/1 (Blue & Black) EQUATOR/2 (Blue & Black) PILOT NOZONE/2K ETERNITY/2 DIAMONDSPIR SHIELDMASTER/2 PLUS MINE PUSH FIT XTRAFLOW/2WB XTRAFLOW/4WS XTRAFLOW/HT Recommended for open pit and underground mining. Wire braided Wire braided Wire braided Wire braided Wire braided Wire braided Wire spiral Wire spiral Wire spiral Wire spiral Wire spiral Wire braided Wire braided Wire braided NOZONE/2K Wire braided Wire spiral Wire braided Textile Wire braided Wire spiral Wire braided EN 853, ISO SN, SAE J R1AT EN 853, ISO SN, SAE J R2AT EN 853, ISO ST, SAE J R2AT EN 853, ISO SN, SAE J R2AT, perf. BCS174, ISO EN 857, ISO SC EN 857, ISO SC, SAE J R16S EN 856, ISO SP EN 856, ISO SH EN 856, ISO 3862-R12, SAE J R12 EN 856, ISO 3862-R13, SAE J R13 ISO 3862-R15, SAE J R15 EN 853, ISO SN, SAE J R1AT EN 853, ISO SN, SAE J R2AT - EN 857, ISO SC EN 857, ISO SC, SAE J R16 ISO 3862-R15, SAE J R15 EN 853, ISO SN, SAE J R2AT, perf. BCS174, ISO SAE J30 R6 ISO SC, EN 857-2SC extension ISO 3862 and SAE J517 extension Special Manuli design Abrasion, weather and heat resistance Abrasion, weather and heat resistance Abrasion, weather and heat resistance Abrasion, weather and heat resistance Abrasion, weather and heat resistance Abrasion, weather and heat resistance Abrasion, weather and heat resistance Abrasion, weather and heat resistance Abrasion, weather and heat resistance Abrasion, weather and heat resistance Abrasion, weather and heat resistance Extreme temperature Extreme temperature Extreme Lightness Outstanding ozone resistance High service life and reliability Very high pressure Outstanding abrasion resistance, MSHA approved Push-on hose High flow rates, low pressure drops High flow rates, outstanding abrasion resistance High temperature suction & return lines 7

9 MANULI HYDRAULICS HOSE RANGE RANGE HOSE HOSE STRUCTURE MANULI DESIGN EXCEEDS NORM KEY PERFORMANCE EXTREME ISOBARIC GOLDEN ISO/21 AntiWear GOLDEN ISO/28 AntiWear Wire braided Wire braided ISO A, ISO R17, SAE J R17 ISO A, ISO R19, SAE J R19 Outstanding abrasion resistance Outstanding abrasion resistance GOLDEN ISO/21 Xtraflex Wire spiral ISO C/D; JIS K Compactness & flexibility GOLDEN ISO/28 Xtraflex Wire spiral ISO C/D; JIS K Compactness & flexibility GOLDEN ISO/35 Xtraflex Wire spiral ISO C/D; JIS K Compactness & flexibility GOLDEN ISO/42 Xtraflex Wire spiral ISO C/D Compactness & flexibility GOLDEN ISO/35 Longlife Wire braided ISO C/D High fatigue resistance GOLDEN ISO/38 Longlife Wire spiral SAE J R13, ISO 3862-R13, ISO D extension High fatigue resistance GOLDEN ISO/45 Longlife Wire spiral ISO D extension, ISO 3862-R15, SAE J R15 High fatigue resistance SHIELDMASTER/2000 Wire braided Manuli design: Isobaric line, special multilayer cover Outstanding abrasion resistance SHIELDMASTER/4000 Wire braided and spiral Manuli design: Isobaric line, special multilayer cover Outstanding abrasion resistance SHIELDMASTER/5000 Wire braided and spiral Manuli design: Isobaric line, special multilayer cover Outstanding abrasion resistance SHIELDMASTER/6000 Wire braided and spiral Manuli design: Isobaric line, special multilayer cover Outstanding abrasion resistance SHIELDMASTER/5000 MINE Wire braided and spiral Isobaric line, perfor. BCS174, Outstanding abrasion resistance, MSHA ISO 6805 approved SHIELDMASTER/6000 MINE Wire spiral ISO 3862-R15, SAE J R15, Outstanding abrasion resistance, MSHA perfor. BCS174, ISO approved DIAMONDSPIR/14 Wire spiral ISO C extension Very high flow rates, outstanding abrasion resistance DIAMONDSPIR/21 Wire spiral ISO C extension Very high hydraulic power transmission DIAMONDSPIR/35 Wire spiral ISO C extension Very high hydraulic power transmission GOLDENGUARD/3000 Wire spiral API 16D fire test Fire resistance & BOP GOLDENGUARD/5000 Wire spiral API 16D fire test Fire resistance & BOP MASTERTEX Textile braid ISO EN R6/1TE, SAE 100 R6 Low pressure high temperature hose APPLICATION ORIENTED SOLUTIONS TWINPOWER/4000 Wire braided ISO SC, EN 857-2SC, SAE J R16 Easy installations for OEMs TWINPOWER/5000 Wire braided Exceed ISO SC, EN 857-2SC, SAE J R16 Easy installations for OEMs TWINPOWER/PLUS Wire braided Exceed ISO SC, EN 857-2SC, SAE J R16 Easy installations for OEMs T REX Wire braided Manuli design Extreme temperature JACKMASTER Wire braided IJ-100 Extreme static pressure FIREND Wire braided EN 853, ISO SN, SAE J R1AT EN 853, ISO SN, Fire suppression systems CPH/25C Wire braided Cable protection hose Recommended for open pit and underground mining. 8

10 HOSES BY WORKING PRESSURE (psi) GENERAL HYDRAULIC range EXTREME UNIVERSAL TRADITIONAL ISOBARIC APPLICATION ORIENTED SOLUTIONS Hose type DN DASH SIZE GOLDENSPIR/4SP GOLDENSPIR/4SH TRACTOR/1SN TRACTOR/2SN TRACTOR/1SC TRACTOR/2SC HARVESTER/ GOLDENISO/ LYTEFLEX COVER SPIRTEX/K MULTITEX ASTRO/ ASTRO/ HYDROPLAST/HYDROTWIN ROCKMASTER/1SN ROCKMASTER/2SN ROCKMASTER/2ST ROCKMASTER/2PLUS ROCKMASTER/1SC ROCKMASTER/2SC ROCKMASTER/4SP ROCKMASTER/4SH ROCKMASTER/ ROCKMASTER/ ROCKMASTER/ EQUATOR/1 (Blue & Black) EQUATOR/2 (Blue & Black) PILOT NOZONE/2K ETERNITY/ DIAMONDSPIR SHIELDMASTER/2PLUS MINE PUSHFIT Working Pressure (psi) XTRAFLOW/2WB XTRAFLOW/4WS XTRAFLOW/HT GoldenISO/21 AntiWear GoldenISO/28 AntiWear GoldenISO/21 XtraFlex 3040 GoldenISO/28 XtraFlex GoldenISO/35 XtraFlex GoldenISO/42 XtraFlex GoldenISO/35 LongLife GoldenISO/38 LongLife GoldenISO/45 LongLife SHIELDMASTER/ SHIELDMASTER/ SHIELDMASTER/ SHIELDMASTER/ SHIELDMASTER/5000 MINE SHIELDMASTER/6000 MINE DIAMONDSPIR/ DIAMONDSPIR/ DIAMONDSPIR/ GOLDENGUARD/ GOLDENGUARD/ MASTERTEX TWINPOWER/ TWINPOWER/ TWINPOWER/PLUS 4490 T REX 620 JACKMASTER FIREND CPH/2SC Recommended for open pit and underground mining

11 HOSES BY WORKING PRESSURE (Bar) GENERAL HYDRAULIC range EXTREME UNIVERSAL TRADITIONAL ISOBARIC APPLICATION ORIENTED SOLUTIONS GOLDENSPIR/4SP GOLDENSPIR/4SH TRACTOR/1SN TRACTOR/2SN TRACTOR/1SC TRACTOR/2SC HARVESTER/17 GOLDEN ISO/14 LYTEFLEX COVER SPIRTEX/K MULTITEX ASTRO/2 ASTRO/3 HYDROPLAST/HYDROTWIN ROCKMASTER/1SN ROCKMASTER/2SN ROCKMASTER/2ST ROCKMASTER/2PLUS ROCKMASTER/1SC ROCKMASTER/2SC ROCKMASTER/4SP ROCKMASTER/4SH ROCKMASTER/12 ROCKMASTER/13 ROCKMASTER/15 EQUATOR/1 (Blue & Black) EQUATOR/2 (Blue & Black) PILOT Hose type NOZONE/2K ETERNITY/2 DIAMONDSPIR SHIELDMASTER/2PLUS MINE PUSHFIT XTRAFLOW/2WB XTRAFLOW/4WS XTRAFLOW/HT GoldenISO/21 AntiWear GoldenISO/28 AntiWear GoldenISO/21 XtraFlex GoldenISO/28 XtraFlex GoldenISO/35 XtraFlex GoldenISO/42 XtraFlex GoldenISO/35 LongLife GoldenISO/38 LongLife GoldenISO/45 LongLife SHIELDMASTER/2000 SHIELDMASTER/4000 SHIELDMASTER/5000 SHIELDMASTER/6000 SHIELDMASTER/5000 MINE SHIELDMASTER/6000 MINE DIAMONDSPIR/14 DIAMONDSPIR/21 DIAMONDSPIR/35 GOLDENGUARD/3000 GOLDENGUARD/5000 MASTERTEX TWINPOWER/4000 TWINPOWER/5000 TWINPOWER/PLUS T REX JACKMASTER FIREND CPH/2SC Working Pressure (bar) DN DASH SIZE Recommended for open pit and underground mining

12 CONNECTORS Manuli Hydraulics Connectors range, composed of 7000 items, represents a best in class fluid transport system. It is designed according to the international standard and specific requirements set by important OEMs, it is fully compatible with our hoses and engineered with a high safety factor and eco-friendly zinc plating treatment. MARKET REQUIREMENT Crimped fittings Thread less fittings Swivel fittings Quick release coupling Check valve Soft rock coal mining fittings, adaptors & ball valves MANULI HYDRAULICS OFFER MF2000 & MF3000 EASY FIT & FAST FIT ROTOFIT Q.SAFE MQS-CV - MQS-CVC STAPLE, SUPER & FLUSH-FIT LOCK 11

13 CONNECTORS TWO PIECE TECHNOLOGY OVERWIEW MULTIFIT Braided - Non Skive Spiral - External Skive -03 (3/16 ) to -64 (4 ) MINIFIT Braided Small Bore -04 (1/4 ) to -06 (3/8 ) INTERLOCK PLUS Spiral - Internal & External Skive -10 (5/8 ) to -48 (3 ) INTERLOCK SUPER Braided - Non Skive Spiral - External Skive -48 (3 ) to -64 (4 ) SPIRALFIT Braided & Spiral Large Bore -12 (3/4 ) to -32 (2 ) XTRALOCK Spiral - Internal & External Skive -12 (3/4 ) to -40 (2 1/2 ) ONE PIECE TECHNOLOGY New OVERWIEW OPF Braided - Non Skive -03 (3/16 ) to -16 (1 ) OPK Braided & Spiral - Non Skive -06 (3/8 ) to -32 (2 ) MF3000 OPF and OPK fittings are manufactured with MF2000 Multifit insert (see related termination ends) and OPF/OPK ferrules pre-crimped on the stem. 12

14 CONNECTORS FERRULES FOR MULTIFIT TYPE DN Inch 3/16 1/4 5/16 3/8 1/2 5/8 3/ /4 1.1/ /8 2.1/ /2 Size M00110/M00120 SKIVE FERRULE FOR WIRE BRAID HOSES M00910/M00920 M03400 SKIVE FERRULE FOR WIRE BRAID AND SPIRAL HOSES NO-SKIVE FERRULE FOR WIRE BRAID HOSES M00310 NO-SKIVE FERRULE FOR TEXTILE BRAID HOSES M00820/M00830 NO-SKIVE FERRULE FOR COMPACT HOSES OPF STYLE OPK STYLE FOR MULTIFIT TYPE NO-SKIVE FLAT CRIMP FERRULE FOR BRAIDED HOSES NO-SKIVE FERRULE FOR BRAIDED AND SPIRAL HOSES DN Inch 3/16 1/4 5/16 3/8 1/2 5/8 3/ /4 1.1/ /8 2.1/2 3 Size All termination ends of the MF3000 one piece technology are the same as the MF2000 range. 13

15 CONNECTORS MF2000 MULTIFIT MULTIFIT BSP STANDARD CONNECTIONS M10710 M10510 M20512 M20513 BSP MALE TAPERED - ISO 7 BSP MALE PARALLEL 60 CONE SEAT BS5200 / ISO BSP FEMALE 60 CONE BS5200 / ISO (THRUST-WIRE NUT) BSP FEMALE 60 CONE BS5200 / ISO (SLIP-ON NUT) DN Inch 3/16 1/4 5/16 3/8 1/2 5/8 3/ /4 1.1/ /8 2.1/2 3 Size M BSP FEMALE SWEPT ELBOW 60 CONE BS5200 / ISO (THRUST-WIRE NUT) M BSP FEMALE SWEPT ELBOW 60 CONE BS5200 / ISO (SLIP-ON NUT) M BSP FEMALE SWEPT ELBOW 60 CONE BS5200 / ISO (THRUST-WIRE NUT) M BSP FEMALE SWEPT ELBOW 60 CONE BS5200 / ISO (SLIP-ON NUT) M20812 BSP O-RING FEMALE 60 CONE BS5200 / ISO (THRUST-WIRE NUT) M20813 M20892 M20893 M20842 M20843 M20882F M10610 M20612 BSP O-RING FEMALE 60 CONE BS5200 / ISO (SLIP-ON NUT) 90 BSP O-RING FEMALE SWEPT ELBOW 60 CONE - BS5200 / ISO (THRUST-WIRE NUT) 90 BSP O-RING FEMALE SWEPT ELBOW 60 CONE - BS5200 / ISO (SLIP-ON NUT) 45 BSP O-RING FEMALE SWEPT ELBOW 60 CONE BS5200 / ISO (THRUST-WIRE NUT) 45 BSP O-RING FEMALE SWEPT ELBOW 60 CONE BS5200 / ISO (SLIP-ON NUT) 90 BSP O-RING FEMALE COMPACT ELBOW 60 CONE BS5200 / ISO (THRUST-WIRE NUT) BSP MALE FLAT SEAT BSP FEMALE FLAT SEAT (THRUST-WIRE NUT)

16 CONNECTORS MF2000 MULTIFIT BSP, JIC, ORFS, STANDARD CONNECTIONS DN Inch 3/16 1/4 5/16 3/8 1/2 5/8 3/ /4 1.1/ /8 2.1/2 3 Size M20613 BSP FEMALE FLAT SEAT (SLIP-ON NUT) M12510 M22512 M22513 M22711-K-KR M22712 M22592 M22593 M22591KR M24792 M24793 M24791KR M22542 M22543 M22582F M12410 M22411 JIC MALE 37 CONE SAE J516 / ISO JIC FEMALE 37 CONE SEAT SAE J516 / ISO (THRUST-WIRE NUT) JIC FEMALE 37 CONE SEAT SAE J516 / ISO (SLIP-ON NUT) JIC FEMALE 37 CONE SEAT DOUBLE HEXAGON - SAE J516 / ISO (CRIMPED-BACK NUT) JIC FEMALE 37 CONE SEAT DOUBLE HEXAGON SAE J516 / ISO (THRUST-WIRE NUT) 90 JIC FEMALE SWEPT ELBOW 37 CONE SEAT - SAE J516 / ISO (THRUST-WIRE NUT) 90 JIC FEMALE SWEPT ELBOW 37 CONE SEAT - SAE J516 / ISO (SLIP-ON NUT) 45 JIC FEMALE SWEPT ELBOW 37 CONE SEAT - SAE J516 / ISO (CRIMPED BACK NUT) 90 JIC FEMALE LONG DROP ELBOW 37 CONE SEAT - SAE J516 / ISO (THRUST-WIRE NUT) 90 JIC FEMALE LONG DROP ELBOW 37 CONE SEAT - SAE J516 / ISO (SLIP-ON NUT) 45 JIC FEMALE SWEPT ELBOW 37 CONE SEAT - SAE J516 / ISO (CRIMPED BACK NUT) 45 JIC FEMALE SWEPT ELBOW 37 CONE SEAT - SAE J516 / ISO (THRUST-WIRE NUT) 45 JIC FEMALE SWEPT ELBOW 37 CONE SEAT - SAE J516 / ISO (SLIP-ON NUT) 90 JIC FEMALE COMPACT ELBOW 37 CONE SEAT SAE J516 / ISO (THRUST-WIRE NUT) ORFS MALE - SAE J516 / ISO ORFS FEMALE - SAE J516 / ISO PULLBACK TYPE (CRIMPED BACK-NUT) KR KR KR KR

17 CONNECTORS MF2000 MULTIFIT ORFS, SAE, NPTF DN Inch 3/16 1/4 5/16 3/8 1/2 5/8 3/ /4 1.1/ /8 2.1/ /2 4 Size M22412 ORFS FEMALE - SAE J516 / ISO PULLBACK TYPE (THRUST-WIRE NUT) M22711 ORFS FEMALE - SAE J516 / ISO (NO SLIDING BACK-NUT) M22491 M ORFS FEMALE SWEPT ELBOW SAE J516 / ISO (CRIMPED BACK-NUT) 90 ORFS FEMALE SWEPT ELBOW SAE J516 / ISO (SLIP-ON NUT) M ORFS FEMALE LONG DROP ELBOW SAE J516 / ISO (SLIP-ON NUT) M22441 M ORFS FEMALE SWEPT ELBOW SAE J516 / ISO (CRIMPED-BACK NUT) 45 ORFS FEMALE SWEPT ELBOW SAE J516 / ISO (SLIP-ON NUT) M13010 SAE MALE O-RING BOSS TYPE SAE J516 / ISO M14310 SAE SWIVEL MALE O-RING BOSS TYPE SAE J516 / ISO M SAE SWIVEL MALE O-RING BOSS TYPE SAE J516 / ISO M22612 SAE FEMALE 45 CONE SEAT SAE J516/J512 (THRUST-WIRE NUT) M22692 M12810 M14110R 90 SAE FEMALE SWEPT ELBOW 45 CONE SEAT - SAE J516/J512 (THRUST-WIRE NUT) NPTF MALE 60 CONE SEAT SAE J516/J514 NPTF SWIVEL MALE 60 CONE SEAT SAE J516/J M22812 NPSM FEMALE 60 CONE - SAE J516/J514 (THRUST-WIRE NUT) M23311 M23321 ISO/SAE CODE 61 FLANGE SAE J516 / ISO ,5 ISO/SAE CODE 61 FLANGE SAE J516 / ISO

18 CONNECTORS MF2000 MULTIFIT SAE, METRIC DN Inch 3/16 1/4 5/16 3/8 1/2 5/8 3/ /4 1.1/ /8 2.1/ /2 4 Size M ISO/SAE CODE 61 FLANGE SAE J516 / ISO M ISO/SAE CODE 61 FLANGE SAE J516 / ISO M ISO/SAE CODE 61 FLANGE SAE J516 / ISO M23371 M23391 M23391 LONG DROP M23301P 67,5 ISO/SAE CODE 61 FLANGE SAE J516 / ISO ISO/SAE CODE 61 FLANGE SAE J516 / ISO LONG DROP ISO/SAE CODE 61 FLANGE SAE J516 / ISO ISO/SAE CODE 61 FLANGE SAE J516 / ISO M23301S 125 ISO/SAE CODE 61 FLANGE SAE J516 / ISO M23301T 135 ISO/SAE CODE 61 FLANGE SAE J516 / ISO M23611 ISO/SAE CODE 62 FLANGE SAE J516 / ISO M ISO/SAE CODE 62 FLANGE SAE J516 / ISO M ISO/SAE CODE 62 FLANGE SAE J516 / ISO M22010 M22110 M22090 M22190 M22040 METRIC STANDPIPE LIGHT DUTY DIN 2353 / ISO METRIC STANDPIPE HEAVY DUTY DIN 2353 / ISO METRIC STANDPIPE LIGHT DUTY DIN 2353 / ISO METRIC STANDPIPE HEAVY DUTY DIN 2353 / ISO METRIC STANDPIPE LIGHT DUTY DIN 2353 / ISO

19 CONNECTORS MF2000 MULTIFIT METRIC DN Inch 3/16 1/4 5/16 3/8 1/2 5/8 3/ /4 1.1/ /8 2.1/2 3 Size M METRIC STANDPIPE HEAVY DUTY DIN 2353 / ISO M21013 METRIC FEMALE 60 CONE DIN 20078/ M METRIC FEMALE SWEPT ELBOW 60 CONE - DIN 20078/ M21312 M21313 M21392 M21393 M21342 M21343 M11110 M21512 M21513 M21592 M21593 M21542 M21543 M11210 METRIC FEMALE MULTISEAL DIN 20078/3868 (THRUST-WIRE NUT) METRIC FEMALE MULTISEAL DIN 20078/3868 (SLIP-ON NUT) 90 METRIC FEMALE SWEPT ELBOW MULTISEAL DIN 20078/3868 (THRUST-WIRE NUT) 90 METRIC FEMALE SWEPT ELBOW MULTISEAL DIN 20078/3868 (SLIP-ON NUT) 45 METRIC FEMALE SWEPT ELBOW MULTISEAL DIN 20078/3868 (THRUST-WIRE NUT) 45 METRIC FEMALE SWEPT ELBOW MULTISEAL DIN 20078/3868 (SLIP-ON NUT) METRIC MALE 24 CONE SEAT LIGHT DUTY DIN / ISO METRIC O-RING FEMALE 24 CONE LIGHT DUTY - DIN / ISO (THRUST-WIRE NUT) METRIC O-RING FEMALE 24 CONE LIGHT DUTY - DIN / ISO (SLIP-ON NUT) 90 METRIC O-RING FEMALE SWEPT ELBOW 24 CONE LIGHT DUTY DIN ISO (THRUST-WIRE NUT) 90 METRIC O-RING FEMALE SWEPT ELBOW 24 CONE LIGHT DUTY DIN ISO (SLIP-ON NUT) 45 METRIC O-RING FEMALE SWEPT ELBOW 24 CONE LIGHT DUTY DIN ISO (THRUST-WIRE NUT) 45 METRIC O-RING FEMALE SWEPT ELBOW 24 CONE LIGHT DUTY DIN ISO (SLIP-ON NUT) METRIC MALE 24 CONE SEAT HEAVY DUTY DIN / ISO

20 CONNECTORS MF2000 MULTIFIT NF, JIS, ORIGINAL EQUIPMENT DN Inch 3/16 1/4 5/16 3/8 1/2 5/8 3/ /4 1.1/ /8 2.1/2 3 Size M21612 M21613 M21692 M21693 M21642 M21643 M11710 M21713 M11810 M21813 M21893 M24011 M24012 M23811 M20711 M20712 M24111 METRIC O-RING FEMALE 24 CONE HEAVY DUTY DIN / ISO (THRUST-WIRE NUT) METRIC O-RING FEMALE 24 CONE HEAVY DUTY - DIN / ISO (SLIP-ON NUT) 90 METRIC O-RING FEMALE SWEPT ELBOW 24 CONE HEAVY DUTY DIN ISO (THRUST-WIRE NUT) 90 METRIC O-RING FEMALE SWEPT ELBOW 24 CONE HEAVY DUTY DIN ISO (SLIP-ON NUT) 45 METRIC O-RING FEMALE SWEPT ELBOW 24 CONE HEAVY DUTY DIN ISO (THRUST-WIRE NUT) 45 METRIC O-RING FEMALE SWEPT ELBOW 24 CONE HEAVY DUTY DIN ISO (SLIP-ON NUT) FRENCH METRIC MALE 24 CONE SEAT MILLIMETRIC TYPE FRENCH METRIC FEMALE MILLIMETRIC TYPE (SLIP-ON NUT) FRENCH METRIC MALE 24 CONE SEAT GAZ TYPE FRENCH METRIC FEMALE GAZ TYPE (SLIP-ON NUT) 90 FRENCH METRIC FEMALE GAZ TYPE (SLIP-ON NUT) JIS METRIC FEMALE 60 CONE SEAT (KOMATSU) JIS B 8363 (CRIMPED-BACK NUT) JIS METRIC FEMALE 60 CONE SEAT (KOMATSU) JIS B 8363 (THRUST-WIRE NUT) JIS BSP FEMALE 60 CONE SEAT (TOYOTA) JIS B 8363 (CRIMPED-BACK NUT) JIS BSP FEMALE 60 CONE (NISSAN) JIS B 8363 (CRIMPED-BACK NUT) JIS BSP FEMALE 60 CONE (NISSAN) JIS B 8363 (THRUST-WIRE NUT) STRAIGHT KOMATSU FLANGE

21 CONNECTORS MF2000 MULTIFIT ORIGINAL EQUIPMENT M KOMATSU FLANGE DN Inch 3/16 1/4 5/16 3/8 1/2 5/8 3/ /4 1.1/ /8 2.1/2 3 Size M24141 M KOMATSU FLANGE STRAIGHT SUPERCAT FLANGE M23991 M23941 M..IP M SUPERCAT FLANGE 45 SUPERCAT FLANGE BRAZING TAIL DOUBLE CONNECTOR M18110 MALE GROOVED CONNECTION

22 MINIFIT CONNECTORS MF2000 MINIFIT FERRULES DN Inch 3/16 1/4 5/16 3/8 1/2 5/8 3/ /4 1.1/ /8 2.1/2 3 Size M02400 NO-SKIVE FERRULE FOR COMPACT HOSES BSP MS0513 MS0543 MS0593 MS0813 MS0843 MS0893 MS0882F BSP FEMALE 60 CONE (SLIP ON NUT) BS5200/ISO BSP FEMALE 60 CONE (SLIP ON NUT) BS5200/ISO BSP FEMALE 60 CONE (SLIP ON NUT) BS5200/ISO BSP O-RING FEMALE 60 CONE (SLIP ON NUT) BS5200/ISO BSP O-RING FEMALE 60 CONE (SLIP ON NUT) BS5200/ISO BSP O-RING FEMALE 60 CONE (SLIP ON NUT) BS5200/ISO BSP O-RING FEMALE COMPACT ELBOW 60 CONE (SLIP ON NUT) BS5200/ISO

23 CONNECTORS MF2000 INTERLOCK PLUS TYPE INTERLOCK PLUS FERRULES M01500 DOUBLE SKIVE FERRULE FOR HEAVY DUTY SPIRAL HOSES (4 PLY) DN Inch 3/16 1/4 5/16 3/8 1/2 5/8 3/ /4 1.1/ /8 2.1/2 3 Size M01600 M01800/1810 DOUBLE SKIVE FERRULE FOR HEAVY DUTY SPIRAL HOSES (6 PLY) DOUBLE SKIVE FERRULE FOR EXTRA DUTY SPIRAL HOSES (6 PLY) BSP, NPTF, JIC, ORFS M30510 M40812 M40892 M40842 BSP MALE 60 BSP FEMALE 60 O-RING BSP FEMALE 90 O-RING BSP FEMALE 45 O-RING M32810 NPTF MALE 60 CONE SEAT - SAE J516/J M42512 M42592 M42542 M42411 M42412 M42491 M42492 M42441 JIC FEMALE 37 CONE SEAT SAE J516 / ISO (THRUST-WIRE NUT) 90 JIC FEMALE SWEPT ELBOW 37 CONE SEAT - SAE J516 / ISO (THRUST-WIRE NUT) 45 JIC FEMALE SWEPT ELBOW 37 CONE SEAT - SAE J516 / ISO (THRUST-WIRE NUT) ORFS FEMALE - SAE J516 / ISO PULLBACK TYPE (CRIMPED BACK-NUT) ORFS FEMALE - SAE J516 / ISO HEAVY TYPE (THRUST-WIRE NUT) 90 ORFS FEMALE SWEPT ELBOW SAE J516 / ISO (CRIMPED BACK-NUT) 90 ORFS FEMALE SWEPT ELBOW SAE J516 / ISO HEAVY TYPE (THRUST-WIRE-NUT) 45 ORFS FEMALE SWEPT ELBOW SAE J516 / ISO (CRIMPED BACK-NUT)

24 ORFS, SAE, ORIGINAL EQUIPMENT M42442 M43310 M43390 M43340 M43610 M43690 M43640 M43630 M ORFS FEMALE SWEPT ELBOW SAE J516 / ISO HEAVY TYPE (THRUST-WIRE-NUT) ISO/SAE CODE 61 FLANGE SAE J516 / ISO ISO/SAE CODE 61 FLANGE SAE J516 / ISO ISO/SAE CODE 61 FLANGE SAE J516 / ISO ISO/SAE CODE 62 FLANGE SAE J516 / ISO ISO/SAE CODE 62 FLANGE SAE J516 / ISO ISO/SAE CODE 62 FLANGE SAE J516 / ISO ISO/SAE CODE 62 FLANGE SAE J516 / ISO ISO/SAE CODE 62 FLANGE SAE J516 / ISO CONNECTORS MF2000 INTERLOCK PLUS TYPE DN Inch 3/16 1/4 5/16 3/8 1/2 5/8 3/ /4 1.1/ /8 2.1/2 3 Size M43710 M43740 M43790 M43910 M CT FLANGE PLUS (SAE J518 CODE 62 ISO PORT COMPATIBLE) 45 FLANGE PLUS (SAE J518 CODE 62 ISO PORT COMPATIBLE) 90 FLANGE PLUS (SAE J518 CODE 62 ISO PORT COMPATIBLE) STRAIGHT SUPERCAT SERIES FLANGE STRAIGHT SUPERCAT SERIES FLANGE M43920 M43930 M ,5 SUPERCAT SERIES FLANGE 30 SUPERCAT SERIES FLANGE 45 SUPERCAT SERIES FLANGE

25 CONNECTORS MF2000 INTERLOCK PLUS TYPE ORIGINAL EQUIPMENT, XTRAFLANGE, METRIC M CT 45 SUPERCAT SERIES FLANGE DN Inch 3/16 1/4 5/16 3/8 1/2 5/8 3/ /4 1.1/ /8 2.1/2 3 Size M43960 M43970 M43990 M CT 60 SUPERCAT SERIES FLANGE 67,5 SUPERCAT SERIES FLANGE 90 SUPERCAT SERIES FLANGE 90 LONG DROP SUPERCAT SERIES FLANGE M43990 LONG DROP M48410 M LONG DROP SUPERCAT SERIES FLANGE XTRAFLANGE 61 (SAE J518 CODE 61 ISO PORT COMPATIBLE) XTRAFLANGE 62 (SAE J518 CODE 62 ISO PORT COMPATIBLE) M XTRAFLANGE 61 (SAE J518 CODE 61 ISO PORT COMPATIBLE) M48540 M48490 M48590 M31210 M41612 M41613 M41692 M XTRAFLANGE 62 (SAE J518 CODE 62 ISO PORT COMPATIBLE) 90 XTRAFLANGE 61 (SAE J518 CODE 61 ISO PORT COMPATIBLE) 90 XTRAFLANGE 61 (SAE J518 CODE 62 ISO PORT COMPATIBLE) METRIC MALE 24 CONE SEAT HEAVY DUTY DIN / ISO METRIC O-RING FEMALE 24 CONE HEAVY DUTY - DIN / ISO (THRUST-WIRE NUT) METRIC O-RING FEMALE 24 CONE HEAVY DUTY - DIN / ISO (SLIP-ON NUT) 90 METRIC O-RING FEMALE SWEPT ELBOW 24 CONE HEAVY DUTY DIN / ISO (THRUST-WIRE NUT) 90 METRIC O-RING FEMALE SWEPT ELBOW 24 CONE HEAVY DUTY DIN / ISO (SLIP-ON NUT)

26 CONNECTORS MF2000 INTERLOCK PLUS TYPE METRIC M41642 M41643 M41293 M41243 M METRIC O-RING FEMALE SWEPT ELBOW 24 CONE HEAVY DUTY DIN / ISO (THRUST-WIRE NUT) 45 METRIC O-RING FEMALE SWEPT ELBOW 24 CONE HEAVY DUTY DIN / ISO (SLIP-ON NUT) 90 METRIC O-RING FEMALE MEDIUM/LONG DROP ELBOW 24 CONE HEAVY DUTY DIN / ISO (SLIP-ON NUT) 45 METRIC O-RING FEMALE MEDIUM/LONG DROP ELBOW 24 CONE HEAVY DUTY DIN 20066/ ISO (SLIP-ON NUT) DOUBLE CONNECTOR DN Inch 3/16 1/4 5/16 3/8 1/2 5/8 3/ /4 1.1/ /8 2.1/2 3 Size M49510WL WELDING TAIL WL WL WL WL Stainless steel: CODE IM3... CODE IM

27 CONNECTORS MF2000 INTERLOCK SUPER TYPE INTERLOCK SUPER FERRULES DN Inch 3/16 1/4 5/16 3/8 1/2 5/8 3/ /4 1.1/ /8 2.1/2 3 Size M02800 DOUBLE SKIVE FERRULE FOR EXTRA DUTY SPIRAL HOSE (8 PLY) SAE, NPT, API MB3610 MA3410 MA3510 ISO/SAE CODE 62 FLANGE SAE J516/ISO API MALE WITH HEXAGONAL BODY (API 5B THREAD) NPT MALE

28 SPIRALFIT CONNECTORS MF2000 SPIRALFIT FERRULES M05400 M05500 NO SKIVE FERRULE FOR 4WS 2WB HOSES NO SKIVE FERRULE FOR 4-6 WS DN Inch 5/16 3/8 1/2 5/8 3/ /4 1.1/ /8 2.1/ /2 4 dash BSP, METRIC, JIC, ORFS M80812 M80842 M80892 M70510 FEMALE BSP 60 CONE BS5200 ISO FEMALE 45 BSP 60 CONE BS5200 ISO FEMALE 90 BSP 60 CONE BS5200 ISO MALE BSP 60 CONE BS5200 ISO M81612 FEMALE METRIC 24 CONE HEAVY DUTY DIN 3865 ISO S SERIES M81642/M81643 FEMALE 90 METRIC 24 CONE HEAVY DUTY DIN 3865 ISO S SERIES M81692/M81693 M71210 M82712 M82542 M82592 M84792 M72510 M82412 M82442 M82492 FEMALE 90 METRIC 24 CONE HEAVY DUTY DIN 3865 ISO S SERIES MALE METRIC 24 CONE HEAVY DUTY DIN 3865 ISO S SERIES FEMALE JIC 37 CONE SAE J514 ISO FEMALE 45 JIC 37 CONE SAE J514 ISO FEMALE 90 JIC 37 CONE SAE J514 ISO FEMALE 90 LONG DROP JIC 37 CONE SAE J514 ISO MALE JIC 37 CONE SAE J514 ISO FEMALE ORFS SAE J1453 ISO FEMALE 45 ORFS SAE J1453 ISO FEMALE 90 ORFS SAE J1453 ISO

29 CONNECTORS MF2000 SPIRALFIT ORFS, NPT, NPFT, API, SAE M72410 MALE ORFS SAE J1453 ISO DN Inch 5/16 3/8 1/2 5/8 3/ /4 1.1/ /8 2.1/ /2 4 dash M73510 M72810 M73410/M7340CS NPT ASME B API 6A NPTF ASME B SAE J514 API LINE PIPE API 5B LINE PIPE THREAD M73410H00 M73410H00CS API LINE PIPE API 5B LINE PIPE THREAD M83311 M83341 M83391 M83611 M83641 M83691 M83631 M83661 M88511 M88541 M88591 M83711 M83741 M83791 ISO/SAE CODE 61 FLANGE SAE J518-1 ISO ISO/SAE CODE 61 FLANGE SAE J518-1 ISO ISO/SAE CODE 61 FLANGE SAE J518-1 ISO ISO/SAE CODE 62 FLANGE SAE J518-2 ISO ISO/SAE CODE 62 FLANGE SAE J518-2 ISO ISO/SAE CODE 62 FLANGE SAE J518-2 ISO ISO/SAE CODE 62 FLANGE SAE J518-2 ISO ISO/SAE CODE 62 FLANGE SAE J518-2 ISO XTRAFLANGE/62 SAE J514-2 ISO PORT COMPATIBLE XTRAFLANGE/62 SAE J514-2 ISO PORT COMPATIBLE XTRAFLANGE/62 SAE J514-2 ISO PORT COMPATIBLE FLANGE PLUS SAE J514-2 ISO PORT COMPATIBLE FLANGE PLUS SAE J514-2 ISO PORT COMPATIBLE FLANGE PLUS SAE J514-2 ISO PORT COMPATIBLE

30 CONNECTORS MF2000 SPIRALFIT SAE M83911 SUPERCAT FLANGE SAE J514-2 ISO PORT COMPATIBLE DN Inch 5/16 3/8 1/2 5/8 3/ /4 1.1/ /8 2.1/ /2 4 dash M83941 M83991 M83921 M83931 M83961 M83971 M89510WL SUPERCAT FLANGE SAE J514-2 ISO PORT COMPATIBLE SUPERCAT FLANGE SAE J514-2 ISO PORT COMPATIBLE SUPERCAT FLANGE SAE J514-2 ISO PORT COMPATIBLE SUPERCAT FLANGE SAE J514-2 ISO PORT COMPATIBLE SUPERCAT FLANGE SAE J514-2 ISO PORT COMPATIBLE SUPERCAT FLANGE SAE J514-2 ISO PORT COMPATIBLE WELDING TAIL

31 CONNECTORS MF2000 XTRALOCK TYPE XTRALOCK FERRULES M01750 DOUBLE SKIVE FERRULE FOR EXTRA DUTY SPIRAL HOSES (4 PLY) DN Inch 3/16 1/4 5/16 3/8 1/2 5/8 3/ /4 1.1/ /8 2.1/2 3 Size M01800/1810 DOUBLE SKIVE FERRULE FOR EXTRA DUTY SPIRAL HOSES (6 PLY) NPTF, SAE M57810 NPTF MALE 60 CONE SEAT - SAE J516/J M53510 NPT MALE M53410 API MALE WITH HEXAGONAL BODY (API 5B THREAD) M53410 H00 API MALE WITH CYLINDRICAL BODY (API 5B THREAD) M68610 ISO/SAE CODE 62 FLANGE SAE J516 / ISO M ISO/SAE CODE 62 FLANGE SAE J516 / ISO M ISO/SAE CODE 62 FLANGE SAE J516 / ISO M68510 XTRAFLANGE (SAE J518 CODE 62 ISO PORT COMPATIBLE) M XTRAFLANGE (SAE J518 CODE 62 ISO PORT COMPATIBLE) M XTRAFLANGE (SAE J518 CODE 62 ISO PORT COMPATIBLE)

800-348-8467 www.fittingsunlimited.com

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