i5000 Utility Locating System 1 with Sheath Fault Locating Option
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1 i5000 Utility Locating System 1 with Sheath Fault Locating Option OPERATIONS MANUAL SERVICE CENTER, SALES AND TECHNICAL SUPPORT INFORMATION Vivax-Metrotech Corporation 3251 Olcott Street, Santa Clara, CA 95054, USA Website : Sales & Sales Support: T/Free : Tel : Fax : [email protected] Application Support: T/Free : Tel : Fax : [email protected] Service & Repairs: T/Free : Tel : Fax : [email protected] All Other Department: T/Free : Tel : Fax : Canada Vivax Canada Inc. 400 Esna Park Drive, Unit 17, Markham, Ontario, L3R 3K2, Canada Tel : Website : [email protected] Europe SebaKMT Seba Dynatronic Mess-und Ortungstechnik GmbH Dr.-Herbert-Iann-Str. 6, Baunach, Germany. Tel : Fax : Website : [email protected] Australasia SebaKMT AUS Unit 1, 176 South Creek Road, Cromer NSW 2009, Australia Tel : Fax : Website : [email protected] [email protected] China Leidi Utility Supply (Shanghai) Ltd. Rm405 3rd Building No. 641, Tianshan Rd, Shanghai, China Tel : Fax : Website : [email protected] Warranty: One year. Specifications Subject to change without notice, ISO 9001:2000 Certified. Copyright All Rights Reserved. Rev B 2/18/07
2 2 ISO 9001 CERTIFIED Metrotech has received ISO 9001:2000 Quality Management System Certification. Metrotech adheres to the quality standard guidelines of ISO 9001:2000 and ensures quality in its design/development, production, installation, and servicing disciplines. Metrotech Corporation 2008 Metrotech Corporation 3251 Olcott Street Santa Clara, CA USA Tel: ; Fax: Internet: Revision B : 2/18/2007
3 3 TABLE OF CONTENTS 1 INTRODUCTION GENERAL INFORMATION AND SAFETY SAFETY PRECAUTIONS i5000 SFL-2 SHEATH FAULT LOCATOR QUICK START GUIDE FOR THE EXPERIENCED USER SFL-2 A-FRAME RECEIVER TECHNICAL SPECIFICATIONS LOG A-FRAMES FOR POWER UTILITIES: LINEAR A-FRAMES FOR TELECOM UTILITIES: TECHNICAL DATA A-FRAME RECEIVER CONTROLS AND INDICATORS ADDITIONAL A-FRAME RECEIVER FEATURES Battery Access Plate Conductive Pads PRINCIPLES OF OPERATION FUNCTIONAL THEORY Earth Voltage Gradient Equipotentials Multiple Fault Patterns Distortion Due to Adjacent Conductors Calibration Test Procedure OPERATION CHECK THE BATTERIES PRIOR TO GOING INTO THE FIELD ENSURE ALL CONDUCTORS IN THE FIELD ARE DE-ENERGIZED LIFT THE GROUNDS ATTACH THE TRANSMITTER TO THE CONDUCTOR AND CHECK THE FAULT RESISTANCE SYNCHRONIZE THE A-FRAME RECEIVER CONFIRM THAT A FAULT EXISTS TRACE THE CABLE WITH THE I5000 RECEIVER PINPOINT THE FAULT VERIFY THE FAULT ADVANCED TECHNIQUES FAULTS UNDER INACCESSIBLE SURFACES Perpendicular Method Triangulation Method FAULTS UNDER PAVEMENT LONG DISTANCE TRACING HIGH AND LOW IMPEDANCE FAULTS MULTIPLE FAULTS MAINTENANCE RECEIVER BATTERY REPLACEMENT SERVICE CENTERS... 32
4 4 10 APPENDIX COPYRIGHT NOTICE WARRANTY...35
5 5 LIST OF ILLUSTRATIONS Figure 3-1: Clamping Black Lead to Ground Rod; Clamping Red Lead to Conductor... 9 Figure 3-2: Transmitter display in SFL mode Figure 3-3: Positioning of A-Frame Receiver for Synchronization Figure 3-4 : Locating the Cable Fault with A-Frame Receiver Figure 4-1: A-Frame Controls and Indicators Figure 5-1: Typical SFL-2 Transmitter Connection Figure 5-2: Signal Pattern Around Fault and Ground Point Figure 5-3: Multiple Fault Signal Patterns Figure 6-1: Checkout Test Set-Up Figure 7-1: Synchronizing The A-frame Figure 7-2: Fault Confirmation Figure 8-1: Perpendicular Method Figure 8-2: Triangulation Method Figure 8-3: Locating an Equipotential Circle Figure 8-4: Fault Location Using Extension Cable for Increased Sensitivity Figure 9-1: Receiver Battery Replacement... 31
6 6 1 INTRODUCTION The Metrotech i5000 TM Utility Locator with Sheath Fault Locating (SFL) option is designed to detect and pinpoint sheath and other conductor faults that are in direct contact with the earth. The i5000 SFL-2 offers these unique features: Fault level measurement at the transmitter Simultaneous fault finding and line tracing LCD bar graph representing the A-Frame signal strength for judging the proximity to faults, comparing multiple faults, and detecting pinholes and trees in a power cable Detection of low and high resistance faults Automatic battery checking and low battery warning Non-polarized A-Frame Single-handed operation. No need to carry an i5000 receiver as well as an A-frame during fault locating Active SFL ohmmeter and voltmeter in the Transmitter Operation of the unit is completely automatic. No operator adjustments are required. Both the Transmitter and Receiver are water resistant and built to withstand the rigors of field use.
7 7 2 GENERAL INFORMATION AND SAFETY This manual contains basic advice for the installation and operation of Metrotech Utility Line and Sheath Fault Locators as well as accompanying accessories. The manufacturer is not liable for damage to material or humans due to non-observance of the instructions and safety advice provided in this manual. Therefore, this manual should be provided and reviewed by all personnel associated with the line and sheath fault locating equipment. Symbols used in this manual Important instructions concerning the protection of staff and equipment as well as technical safety within this document are labeled with one of the following symbols: Symbol WARNING CAUTION Description Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury. Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury or material damage. Notes have important information and useful tips on the operation of your equipment. Nonobservance may result in incorrect measurement results. Operating personnel Repair and maintenance Metrotech utility line and sheath fault locators are intended for use by utility and contractor professionals. Repairs and service must only be done by Metrotech Corporation or authorized service departments of Metrotech Corporation. 2.1 SAFETY PRECAUTIONS Observed safety practices Familiarize yourself with all required safety practices of the local utility company, or other owner of the plant before entering an access area, or connecting a Metrotech transmitter. Ensure that the line is de-energized and out of service, BEFORE connecting the transmitter directly to any conductor. NEVER make a direct connection to a live power cable. Follow the appropriate safety procedures to avoid the risk of injury if using a clamp on energized electrical or control lines.
8 8 Pay special attention when using a locator in high traffic areas. Intended application Safe operation is only realized when using the equipment for its intended purpose. Using the equipment for other purposes may lead to human danger and equipment damage. The limits described under the technical data section may not be exceeded. Fire fighting in electrical installations: Recommended extinguishing agent: carbon dioxide (CO 2 ) Carbon dioxide is electrically non conductive and does not leave residue. It is safe to use in energized facilities as long as the minimum distances are observed. It is essential to observe the safety instruction on the extinguishing agent. WARNING Dangers when operating with High Voltage (HV): Special safety attention is needed when operating HV facilities, especially non-stationary equipment. The regulations VDE 0104 about setting up and operation of electric test equipment, i.e. the corresponding EN as well as country-specific regulations and standards must be observed. Safety installations may not be by-passed nor deactivated. Operation requires a minimum two people whereas the second person must be able to activate the emergency switch in case of danger. To avoid hazardous electric charges of metallic parts in the vicinity, all metallic parts must be grounded. To avoid drawing dangerous arcs, switching should only be done in a de-energized condition. The equipment and all accessories must be connected according to applicable standards VDE, EN or DIN as well as country-specific regulations.
9 9 3 i5000 SFL-2 SHEATH FAULT LOCATOR QUICK START GUIDE FOR THE EXPERIENCED USER 1 Check Batteries Prior to Departing for the Field Check the battery level in the Transmitter, Receiver, and A-Frame by powering up each instrument. Maximum use of the Transmitter s SFL feature requires that the battery be fully-charged prior to field use. Metrotech recommends charging the battery to full capacity before locating faults. Replace/recharge if necessary. Turn the instruments OFF. 2 Ensure All Conductors Are De-Energized 3 Lift Grounds WARNING Lift Grounds (of all conductors in the circuit) at both ends of the faulted cable section. When the transmitter SFL is ON, the external OUTPUT JACK produces a high voltage. Do not touch the jack! Electrical shock will result! 4 Attach Transmitter to Conductor Check Fault Resistance 1. Make sure transmitter is powered OFF. 2. Plug Black and Red conductive leads into the transmitter. 3. Stretch the Black-lead 180 away from conductor. 4. Push the ground rod into earth and clamp the Black lead to ground rod. Establish the best ground possible. See Figure 3-1 Figure 3-1: Clamping Black Lead to Ground Rod; Clamping Red Lead to Conductor 5. Clamp Red lead to target conductor sheath. See Figure Push transmitter SFL key. Check measured fault resistance on transmitter display. See Figure 3-2
10 10 Fault Severity Guide: KΩ Severe Fault KΩ Medium Fault 1 MΩ and above Light Faults Figure 3-2: Transmitter display in SFL mode 7. Select frequency - 9.8KHz or 82KHz, pressing the f button on the Transmitter keypad. 5 Use the i5000 Utility Line Locator Receiver to Trace the Cable Press the frequency softkey (Freq) on the receiver until the frequency selected on the transmitter is displayed. Trace and mark the cable as you proceed towards the fault. 6 Synchronize The A-Frame Receiver And Establish Reference Value Of Fault (A-Frame receiver has a one-color band above each spike (Black or White) 1. Hold the A-Frame Receiver so the spike with the Black band is about two (2) steps away from the ground rod and the spike with the white band is in-line with the targeted cable. The A-frame receiver must be placed as shown in Figure 3-3 for synchronization and for unit to operate correctly. Push the A-Frame spikes firmly into the ground. Turn the A-Frame ON. Wait until the arrow flashes. Figure 3-3: Positioning of A-Frame Receiver for Synchronization 2. Monitor bar-graph LCD display for arrow direction. If the arrow points AWAY from the ground rod, there is a fault.
11 11 3. If the arrow points TOWARDS the ground rod, there is no fault, and grounds and connections need to be rechecked. 4. The number of bars on the LCD indicates the potential gradient associated with the fault at the synchronization location. 5. The number of bars will decrease when you move away from the synchronization location and will increase when you get closer to the targeted fault. See Figure 3-4 Figure 3-4 : Locating the Cable Fault with A-Frame Receiver 7 Pinpoint the Fault 1. Keep the A-Frame parallel to the target cable. 2. Insert the A-Frame firmly in the ground every (3-6 m). Follow the arrow. 3. When the arrow changes direction, the fault may have been reached or passed. Look at the number of bars activated as well as the Actual LCD reading and compare them to number of bars you read at synchronization point as well as the Reference LCD reading. If the number of bars or the Actual and Reference readings are similar to the number of bars at synchronization point, you have located the main fault.
12 12 4. Backtrack. 5. Insert the A-Frame every 2 (.5 m) until the arrow changes direction again. 6. Move the A-Frame across the cable until a slight movement causes the arrow to change direction. The fault is located at the center of the A-Frame. 7. Check entire cable for multiple faults. If more faults are present, check the Active LCD number at each fault site and compare it to the Reference number. The higher the Active number the larger the fault.
13 13 4 SFL-2 A-FRAME RECEIVER TECHNICAL SPECIFICATIONS Metrotech offers two A-Frame models logarithmic or linear. Selecting which model will depend upon the intended application. 4.1 LOG A-FRAMES FOR POWER UTILITIES: Typically, operators looking for faults on power cables around 20 KΩ 25 KΩ. The Log A-Frame is designed to have greater resolution within this range and therefore, able to differentiate the strength of several faults. 4.2 LINEAR A-FRAMES FOR TELECOM UTILITIES: Telecom faults, however, are typically higher resistance faults than power. The Linear A-Frame provides greater sensitivity in the fault range of 100 KΩ 10 MΩ to detect multiple faults in a cable. 4.3 TECHNICAL DATA Frequency: Input Sensitivity: Sensitivity Control: 4.8 Hz Crystal Controlled 5 MV Automatic Active/Reference Signal Sensitivity Logarithmic: Battery: Battery Life: Battery Test: Weight: Dimensions: Operational Temp: Linear: V NEDA 1604 or equivalent 100 hr. continuous use Automatic at power ON for 3 sec. 4.4 lb (2.0 kg) 32 H x 22 W x 1 D (81 cm H x 56 cm W x 2.5 cm D) -4 F F (-20 C + 50 C) 4.4 A-FRAME RECEIVER CONTROLS AND INDICATORS See Figure 4-1 for the location of the Receiver controls described below:
14 14 On/Off Button: Figure 4-1: A-Frame Controls and Indicators Push and release to turn ON. Push and release to turn OFF. LCD Bar Graph Display: The bar graph indicates three types of information: 1 Battery Status: The solid bars indicate the battery level. If only one bar appears, replace the battery. The battery status is displayed for three (3) seconds at Power ON. 2 Direction of Fault: The flashing arrows will display the direction to the fault 3 Magnitude of Fault The bar graph consists of twelve (12) bars with each bar representing the magnitude of the fault(s) as described below. Impedance (Ω) Logarithmic Linear Bars Active/Reference Active/Reference K K K K K K K K M ADDITIONAL A-FRAME RECEIVER FEATURES
15 Battery Access Plate Located on the underside of Receiver control panel. Remove the two thumbscrews to release the plate. See Figure Conductive Pads The A-Frame Receiver is shipped with two protective foam pads with large washers attached to the Receiver probes. These pads are used for tracing on dry, hard surfaces. Protect and save these conductive pads and washers.
16 16 5 PRINCIPLES OF OPERATION 5.1 FUNCTIONAL THEORY Reviewing the basics of sheath fault locating is a valuable exercise before proceeding even for experienced users. This will improve the chances of finding the fault and saving time. Comparing electrical current to water flowing through a pipe applies extremely well to fault locating. Just like trying to find a leak in a water pipe, you might seal off one end, pump water into the other, and look for water to appear near the leak. The principles of sheath fault locating are identical. The cable equivalent of sealing off the pipe is to lift all connections at both ends of the cable, creating a high resistance open condition. The water in this case is the current flowing through the cable towards the fault. We look for the current leak with an A-Frame. Both ends of the cable must be disconnected from ground. The SFL-activated transmitter applies a low frequency signal between an isolated conductor with an earth fault and another ground point. This 4.8 Hz signal is induced into the ground from the fault location. The A-Frame Receiver contact probes detect this signal pattern. A typical hookup for locating a sheath fault, also called a shield-to-earth fault, is illustrated in Figure 5-1.
17 17 Figure 5-1: Typical SFL-2 Transmitter Connection 1. Black Lead 2. Red Lead 3. Ground Rod 4. Fault 5. Faulty conductor open on both ends
18 18 As current flows from the transmitter and through the fault, an earth voltage gradient field is created. Its center is at the fault. This gradient field has a pattern as depicted in Figure 5-2, like pond water ripples when you throw a rock in it or the rings of a tree stump.) Figure 5-2: Signal Pattern Around Fault and Ground Point The A-Frame Receiver compares the readings taken by the two probes and determines the direction and size of the fault. Directional blinking arrows guide the operator to the exact source of the fault. The A-Frame s bar graph and numerical active LCD display indicates the relative distance to the fault and it is size Earth Voltage Gradient Note in Figure 5-2 that the gradient pattern appears to be concentric circles near the fault. Properly interpreting this pattern is the key to successful operation of the i5000 SFL unit Equipotentials The circles shown in Figure 5-2 represent lines of equal voltage. The boxes show what the bar graph will display with the A-Frame in different positions. Thus, if the A-Frame were inserted so that both of the ground spikes were on the same circle, there would be no difference in voltage between them. The bar graph will show zero, the arrows will
19 19 become erratic and the numerical active display will show a zero. One of these positions occurs when the fault is directly between the spikes. This result can also occur midway between the ground spike and a fault and when the A- frame is exactly perpendicular to the fault. There is a return field around the transmitter ground spike. As you move toward the fault, the bars and the active numerical number will decrease until you reach the midpoint between the fault and ground spikes. At the half waypoint between the fault and ground spike, the signal strength is at it is absolute lowest. At this point the bar graph and active display will show zero and the arrows become erratic. To determine if you are midway between faults or directly over a fault, move the A- Frame further from the transmitter and measure again. If the arrows tell you to continue in this direction, the zero point was a midpoint. If the arrows tell you to return toward the transmitter, the zero point was a fault. As you continue, they will increase until you reach the fault. Nearly 70% of the signal exists within the last 1/3 of the distance between the ground spike and the fault. The amount of signal measured and displayed by the A-Frame is proportional to the number of field lines in Figure 5-2 between the A-Frame spikes. Thus, the maximum signal point occurs when one A-Frame spike is directly above the fault. By probing around the ground point, a user can learn what to expect at the fault from the A-Frame bar graph response. As shown in Figure 5-2, the signal pattern around the fault and ground point is identical (if there are no nearby conductors). This means that the A- Frame will react the same way around the fault as at the ground point. As you move toward the fault, the bars and the active numerical display will decrease until you reach the midpoint between the fault and ground spike. As you continue, they will increase until you reach the fault Multiple Fault Patterns The signal pattern created by two faults in a line is depicted in Figure 5-3. The two faults are shown without the ground point. Notice that from a distance the two faults will have the appearance of a single fault due to the equipotential circle around them both. As you get closer, the individual faults become apparent. There is an area between two faults where the A-Frame may give a false indication of another fault. This is caused by the two faults canceling each other. Errors can be avoided in this situation by following the procedure described in Section 7.7. We recommend that multiple faults be attacked one at a time. Whenever a fault is positively located, it should be repaired before looking for the other faults.
20 20 F1 F2 Figure 5-3: Multiple Fault Signal Patterns Distortion Due to Adjacent Conductors Whenever a non-insulated adjacent conductor lies between a fault and the ground return point, the return current tends to concentrate on the conductor instead of flowing through the earth. This situation can shrink the signal pattern near the fault, which would tend to reduce the detectable signal away from the fault. Possible distortion problems such as the described situation can be avoided by first tracing the faulty conductor and looking for adjacent conductors prior to fault locating.
21 21 6 Calibration Test Procedure Perform this instrument test procedure on a lawn prior to field site use. If grass or dirt is not available, indoor carpeting may be used. 1 Check the Batteries Turn the transmitter ON. The transmitter LCD will display the battery capacity level. Ensure the transmitter battery is fully charged for optimal operation. Turn the transmitter OFF. Turn the A-Frame Receiver ON. The solid bars indicate the battery level. If only one bar appears, replace the battery (1 each, 9V). The battery status is ON for 3 seconds at turn on. 2 Connect the Test Cables Connect the Black and red connection leads to the transmitter OUTPUT JACK. See Figure 6-1. Figure 6-1: Checkout Test Set-Up 3 Spread the Test Leads as Far Apart as Possible Insert the ground spike and attach the Black cable. Insert a screwdriver into the ground and connect the Red cable to it, creating a simulated fault. This test can also be done by pushing the metal end of the clamps directly into the ground so that they make electrical contact. When using a carpet in this checkout procedure connect test cable clamps directly to the carpet. 4 Push the SFL transmitter button on the keypad
22 22 Wait for the SFL high-voltage output to be generated and observe the fault resistance transmitter display. 5 Synchronize the Receiver Hold the A-Frame so the black spike is closer to the ground connection. Push the A-Frame firmly into the ground. 6 Push the Receiver On/Off Switch to ON The A-Frame Receiver will repeat its battery test. After the battery test, the arrow facing the simulated fault (Red test clamp) flashes and a potential gradient number is shown on the Active and Reference LCD display. 7 Rotate the A-frame 180 Note that the arrow now facing the red test clamp flashes. As the A-Frame is moved around the fault the arrow closest to the simulated fault should flash.
23 23 7 OPERATION 7.1 CHECK THE BATTERIES PRIOR TO GOING INTO THE FIELD. Follow the transmitter battery check procedures provided in the i5000 Utility Locating System operating manual. Turn the A-Frame Receiver ON. The solid bars indicate the battery level. If only one bar appears, replace the battery (1 each, 9 volt). The battery status is displayed for 3 seconds at turn on. 7.2 ENSURE ALL CONDUCTORS IN THE FIELD ARE DE-ENERGIZED 7.3 LIFT THE GROUNDS Lift the grounds (of all conductors in the circuit) at both ends of the faulted cable section. Occasionally, the very experienced fault locators see evidence (i.e. tripped circuit breakers at transformer) that the fault is so severe that no signal will travel beyond the fault. In these cases, it is not necessary to lift the distant ground. 7.4 ATTACH THE TRANSMITTER TO THE CONDUCTOR AND CHECK THE FAULT RESISTANCE. 1 Turn the transmitter OFF. 2 Plug the Black and Red test leads into the transmitter. 3 Clamp Red lead to target conductor sheath. Make sure the red clamp does not make contact with any leaves, grass, or dirt. This could create false reading. WARNING When the transmitter is set to SFL the external OUTPUT JACK produce up to 1200 volts. Do not touch these jacks, electrical shock will result! Do not place a shorting bar across external Output Jacks, or connect the two leads together. Damage to the transmitter may result. CAUTION 4 Stretch Black lead 180 degrees away from the Conductor. 5 Push grounding rod into the earth and clamp the Black lead to the grounding rod. Establish the best ground possible. 6 Turn the i5000 transmitter ON and push the SFL key to switch the transmitter into SFL operating mode. Check transmitter battery status. 7 Check the fault resistance on transmitter display. Severe faults read in the KΩ, medium faults will read in the 100 KΩ 500 KΩ, and light faults will read 1 MΩ and up. To switch between 82KHz and 9.82KHz frequencies for line tracing, push the f (frequency) button on the transmitter keypad. In SFL mode, the
24 24 transmitter will simultaneously generate a 4.8Hz low frequency fault locating tone as well as 9.8 Hz or 82kHz cable tracing frequency. 7.5 SYNCHRONIZE THE A-FRAME RECEIVER By synchronizing, the A-Frame memorizes the phase of the transmitter signal. This allows it to recognize the reverse phase signal coming from the fault and direct you to it. Resynchronize the Receiver every 45 minutes to maintain optimum calibration. You may do this near the ground rod or near a fault. At the ground rod, the black A-Frame spike must be nearer to the ground rod with the white spike facing toward the fault. At a fault, the white A-Frame spike must be nearer to the fault. 1 Hold the A-Frame so the black spike is closest to the ground rod. 2 Push the A-Frame spikes into the ground. 3 Switch the Receiver ON. Wait until the arrow flashes on the bar graph. 4 If the arrow points away from the ground spike, there is a fault. 5 If the arrow points towards the ground spike, there is no fault. Recheck the grounds and connections if a fault is wrongly given. See Figure 7-1. Figure 7-1: Synchronizing The A-frame 7.6 CONFIRM THAT A FAULT EXISTS 1 Remove the A-Frame from the ground.
25 25 2 Rotate it 180 and re-insert it into the ground. The arrows should reverse directions and point away from the ground spike. 7.7 TRACE THE CABLE WITH THE I5000 RECEIVER The i5000 Utility Line Locator allows you to trace the line and search for the fault at the same time. 1 Check the i5000 Receiver for cable tracing frequency. Aim the Receiver at the Red lead and cycle through the Receiver frequencies 9.8KHz or 82KHz, to confirm that the selected tracing frequency is being received. 2 Trace and mark the cable as you proceed towards the fault. 7.8 PINPOINT THE FAULT 1 Keep the A-Frame parallel to the target cable 2 Insert the A-Frame every (3-6 m). Follow the arrow and monitor the active number. 3 When locating with the A-Frame, make sure that the probes are inserted well into the ground. A good physical ground connection is needed to receive strong signal. 4 When the arrow changes direction, back track. Check the Active LCD number and compare it to the Reference LCD number. If both active and reference numbers have the same or similar value, you have found the major fault. 5 Insert the A-Frame every 2 (50 cm) until the arrow changes direction again, then turn it 90 degrees. Check for obvious causes where a fault is suspected, such as recent excavation. 6 Continue to move the A-Frame across the cable until a slight movement causes the arrow to change directions. When this happens, the fault is located at the center of the A-Frame. 7.9 VERIFY THE FAULT 1 Move slightly off to one side of the cable. 2 Insert the A-Frame into the ground at various positions around the suspected fault site (like the hands of a clock). 3 The arrow should always point toward the fault. 4 Place the other spike in the ground at the fault site and repeat the process. The arrow should always point inward, toward the fault. See Figure 7-2. Place the other spike in the ground at the fault site and repeat the process. The arrow should always point inward, toward the fault.
26 26 Figure 7-2: Fault Confirmation
27 27 8 ADVANCED TECHNIQUES 8.1 FAULTS UNDER INACCESSIBLE SURFACES When the faults exist beneath a paved or other inaccessible area, the fault may be located using one of the following methods Perpendicular Method Carefully trace the location of the faulty conductor. Hold the A-Frame parallel to the cable path. As you move away from the ground rod the bar graph and the active number will gradually decrease until reaching the midpoint. It will then increase until reaching the fault. When the A-Frame center passes a line perpendicular to the sheath fault, the directional arrow indicators will rapidly change positions and the bar graph and active number will drop to zero. See Figure 8-1. Cable Fault Paved Surface Figure 8-1: Perpendicular Method Triangulation Method As shown in Figure 8-2, (the point where the signal strength is a minimum) if the A- Frame is positioned exactly on an equipotential circle, a perpendicular line from the center of the A-Frame will pass through the fault. The intersection of any two such perpendicular lines defines the fault location. Cable Fault Paved Surface Figure 8-2: Triangulation Method
28 28 To find an equipotential circle (see Figure 8-3) insert the A-Frame into the ground and pivot around one spike. Rotate the A-Frame back and forth until the exact point is found where the flashing arrows change direction. The A-Frame is now on an equipotential circle and is perpendicular to the fault. By marking this line and repeating the process with the A-Frame at another nearby location, the two lines will intersect or cross at the fault. Figure 8-3: Locating an Equipotential Circle 8.2 FAULTS UNDER PAVEMENT Faults under pavement or other slightly conductive surfaces can be found using the foam pads supplied with the unit. Saturate the pads with water and insert the A-Frame spikes into the pads. Locate the fault as you normally would. Be sure to keep the pads as moist as possible, but do not let the water form a continuous puddle between the pads as this will short out the signal. 8.3 LONG DISTANCE TRACING As the distance to the fault increases, the signal picked up by the A-Frame is proportionally reduced. This condition can lead to problems if the signal levels are reduced to the point that they can no longer be detected by the A-Frame. Whenever working with weak signals due to long distance faults (or other reasons), increased sensitivity can be obtained by extending the distance between the A-Frame spikes using the extension cable. This extension method can be applied to any of the previously discussed methods including the conductive foam pads. When working with very long distances, as in fiber optic runs, the sensitivity can be increased even further using a longer insulated wire to extend the A-Frame span. See Figure 8-4.
29 29 Figure 8-4: Fault Location Using Extension Cable for Increased Sensitivity 8.4 HIGH AND LOW IMPEDANCE FAULTS Before beginning a fault search it is a good idea to know the severity of the fault. This is measured in terms of its resistance or impedance to ground. Faults where the ground is wet and/or a very large piece of the insulation is missing are found at the low end of the range (<500 Ohms). Conditions where the ground is very dry and/or the actual fault is a small pinhole where the conductor has a very small ground contact area are found at the high end of the fault range (>1-3 MΩ). A low impedance fault is the easiest to find since there is more signal to detect. Generally, the more bars and a higher number displayed at synchronization, the larger the fault. A high impedance fault is more difficult to locate. Characteristically, the A-Frame Receiver may not detect the signal after moving a short distance away from the ground point. The higher the impedance of the fault, the closer you must be to detect it. For Example. If the A-Frame only reliably points away from the ground connection within 20 (3 m), then the A-frame will only detect the fault within about 20 (3 m). Outside this distance the signal is too weak to reliably detect. For this reason we highly recommend tracing and marking the line before searching out high impedance faults. 8.5 MULTIPLE FAULTS Locating multiple faults is the most difficult and confusing fault situation. It is especially important in this case to accurately trace the faulty conductor before beginning the fault
30 30 search. Stay exactly above the line if possible and verify each suspected fault by monitoring the active number to see which fault has the higher number. Remember that a very strong or low impedance fault will mask the detection of a weak or high impedance fault. The safest and best way to find multiple faults is to repair each fault as it is positively identified and then continue the search. See Figure 5-3.
31 31 9 MAINTENANCE 9.1 RECEIVER BATTERY REPLACEMENT. Loosen the two thumbscrews located on the underside of the Receiver housing. Gently pull out battery door. Be careful not to pull on the battery wires. Remove battery from battery holder and disconnect battery. Reverse procedure for installing new battery. Connector Figure 9-1: Receiver Battery Replacement
32 SERVICE CENTERS If the instrument does not function properly, replace the battery as described above. If the equipment still malfunctions, contact one of our Metrotech Customer Service departments for assistance: Vivax-Metrotech Corporation 3251 Olcott Street, Santa Clara, CA 95054, USA Website : Sales & Sales Support: T/Free : Tel : Fax : [email protected] Application Support: T/Free : Tel : Fax : [email protected] Service & Repairs: T/Free : Tel : Fax : [email protected] All Other Department: T/Free : Tel : Fax : Canada Vivax Canada Inc. 400 Esna Park Drive, Unit 17, Markham, Ontario, L3R 3K2, Canada Tel : Website : [email protected] Europe SebaKMT Seba Dynatronic Mess-und Ortungstechnik GmbH Dr.-Herbert-Iann-Str. 6, Baunach, Germany. Tel : Fax : Website : [email protected] Australasia SebaKMT AUS Unit 1, 176 South Creek Road, Cromer NSW 2009, Australia Tel : Fax : Website : [email protected] [email protected] China Leidi Utility Supply (Shanghai) Ltd. Rm405 3rd Building No. 641, Tianshan Rd, Shanghai, China Tel : Fax : Website : [email protected] Or call the factory for the nearest authorized Metrotech repair station. Additional Metrotech Instruments: Pipe and Cable Locators, Dual Frequency Locators, Magnetic Locators, Fiber Optic Cable Locating System, Leak Detectors, Valve Box Locators, and High Power Locators.
33 33 10 APPENDIX A1 APWA Marking Colors - The following color markings have been established by the American Public Works Association (APWA): Conductor Color Electric power lines, cables, or conduits Red Communication lines, cables, conduits, CATV Orange Gas, oil, petroleum, or other gaseous materials Yellow Sewers, storm and sanitary, drain lines Green Water, irrigation, or slurry lines Blue If you have any questions regarding marking requirements or procedures in the United States, please call your local One Call Center. International customers: please check with your local regulatory authorities or utility companies required color markings may vary between different countries.
34 34 11 COPYRIGHT NOTICE The information contained in this document is for informational purposes only and is subject to change without notice. Metrotech Corporation makes no warranty of any kind with regard to the information contained in this manual, including but not limited to the implied warranties of merchantability and fitness for a particular purpose. Metrotech shall not be liable for errors contained herein, nor for incidental or consequential damages from the furnishing of this information. This manual contains proprietary information that is protected by copyright. All rights are reserved. No part of this manual may be photo-copied, reproduced, magnetically stored, transmitted, or translated into another language without the prior written consent of Metrotech Corporation. Bluetooth is a registered trademark of Bluetooth SIG. Metrotech Corporation
35 35 12 WARRANTY THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY, BEYOND THOSE STATED HEREIN. Metrotech warrants it is equipment to be free from defects in workmanship and material under normal and proper use and service for one year from date of purchase by original user. Metrotech assumes no obligation to repair or replace equipment which has been altered or repaired by other than a Metrotech-approved procedure, been subject to misuse, misapplication, improper maintenance, negligence, or accident; has had it is serial number or any part here of altered, defaced ore removed; or been used with parts other than those approved by Metrotech. Warranty does not include batteries. Expendable items such as fuses and lamps are excluded. Any detection product proved defective under this warranty will be repaired or replaced free or charge at the Metrotech Corporation factory or approved Metrotech repair station. The equipment should be returned to our factory by prepaid transportation after requesting and receiving return authorization from our Service Department. Metrotech s obligations are limited to repair or replacement of broken or defective parts, which have not been abused, misused, altered, or accidentally damaged, or at the option of Metrotech, to refund of the purchase price. Metrotech assumes no liability for removal or installation costs, consequential damages, or contingent expenses of any other nature. Part #:
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