Extrusions ProCEssinG

Transcription

1 Extrusions PROCESSING

2 ALUMINIUM A MATERIAL WITH A FUTURE Today aluminium extrusion components are used to produce a wide range of practical objects. The combination of low weight, extreme strength and durability, flexibility in reshaping and ease of processing are just some of the benefits of this modern material. Innovative shaping often reduces complicated processing and the need for cost intensive assembly work. Compared with alternative materials such as steel or plastic, especially when considering its long life expectancy, aluminium often proves to be the solution that makes the most financial and environmental sense. AL says: The material with a future! BENEFITS OF ALUMINIUM +Low + weight (1/3 of the weight of steel) + + Excellent material strength + + Corrosion resistant + + High class appearance + + Easily reshaped + + Easily processed + + Extremely long life expectancy + + Reflects light + + Good thermal conductor + + Good electrical conductor +Environmentally + friendly and recyclable 2

3 THE POWER OF LIGHTNESS. 3

4 A POWERFUL GROUP LEAN extrusions provide long-lasting profile solutions for innovative ideas. We believe it is our job and our duty to provide individual advice in close cooperation with our customers. This results in sophisticated and highly functional aluminium elements that guarantee optimal project work flow and offer key economic benefits. 4

5 LEAN Extrusions Singen, Germany Our specialists develop affordable high quality solutions for every specific task and requirement, and also point out where money can be saved. LEAN Extrusions is well known for being one of the top providers of custom-built extrusion element solutions on the market. 5

6 6 WE CAN DO WHAT OTHERS CAN T

7 Tolerance levels Minimum wall thickness Profile weight / Metre Alloys +/ mm 0.4 mm from 40 g 3000, 6000 series, shiny alloys, special alloys if desired PRECISION TO THE SMALLEST DETAIL LEAN specialises in micro-profiles and precision profiles with exactly calculated tolerances for minimised wall thicknesses, and for decorative elements requiring excellent surface quality. AL says: They do what others can t! 7

8 COMPETITORS 1.2 mm Material use 367 g/metre ALUMERO 0.9 mm Material use 286 g/metre SAVING 22 % WALL THICKNESS OPTIMISATION POLISHING MECHANICAL PROCESSING SAVE, SAVE, SAVE. LEAN is one of the most productive and effective manufacturers of thin-wall aluminium profile extrusions around. Our expertise enables us to manufacture aluminium extrusions with wall thicknesses of less than 1 mm. In the example above you can save 22%! Highly attractive surfaces can only be achieved with the latest extrusion technology that minimises the need for further intensive processing methods such as polishing and micropolishing. LEAN surfaces and special alloys guarantee perfect results with a minimum of post production treatment so that you save time and money! Don t accept the tolerances other extrusion plants provide! LEAN adapts tolerance levels to structural requirements, because we can do things others can t. LEAN precision profiles with strictly limited tolerance values often remove the need for expensive post production processes. Cost optimisation begins with cleverly devised construction solutions. WE HAVE THE KNOW-HOW AND YOU BENEFIT Simply aiming to offer the lowest price contradicts the goal of providing quality and limits the creative scope of developers and constructors. LEAN generates saving potential via technology without limiting the possibilities and creativity of developers and constructors. 8

9 LEAN SHINY ALLOYS: WHEN IT SIMPLY HAS TO LOOK GREAT LEAN shiny alloys have long since become established in the production of components for design-driven sectors such as bathrooms design, furniture accessories and consumer electronics. Such special alloys are used for decorative trims by nearly all the main car makers. Shiny alloy extrusions display far fewer faults than standard alloys. Ceramic impurities can be almost completely avoided when melting down and pouring into cylindrical bar casts. Special pressing parameters are necessary during the extrusion process. This guarantees the subsequent polishing, shining and anodisation of decorative features achieves the best possible results. 9

10 Blasted Stainless steel effect ALUMERO DIAMONDLINE Brilliant surfaces like no other + Extrem scratch resistant + Extraordinary attractive + Incredibly shiny SURFACE FINISHES Powder coated Professional surface treatment guarantees perfect protection. Our wide range of surface treatments allows us to offer a wide variety of creative design options. Silver anodised THE TREATMENTS Anodisation, brushing, coating, stainless steel effect, chrome coating, sand blasting, grinding, polishing, barrel finishing, powder coating, chemical gloss finish etc. CNC-profile machining All metal-cutting manufacturing is done on ultra-moder CNC machining centers. We put precision saws, automatic saws, profile and end milling machines and other special equipment at your disposal. As a result, LEAN is well positioned to deliver flexible and efficient manufacturing services and can easily satisfy even the most stringent finishing and processing requirements. Ultra-shiny chrome coating or shiny anodised 10

11 ISO 9001 I STAND FOR QUALITY. QUALITY CREATES TRUST Quality is no coincidence; it a result of all the details that make a product so valuable, functional, technical, and make its shape pleasing to the eye. LEAN quality management ensures the company can offer ultimate professionalism and reliable quality, now and in the future as can be proven long-term via the ISO 9001:2008 guideline. 11

12 the Alumero group your advantage + + professional machinery + + competent technical staff + + innovative production methods + + single-source project coordination + + assembly of in-house and other products + + high standards for surfaces and manufacturing quality + + fast and felxible delivery times + + modern quality management acc. to EN-ISO 9001:2008 standards + + standard quality requirements for welding acc. to EN-ISO production of load-bearing structures acc. to EN 1090 Design, Development, construction und production ALUMERO creates long-term solutions based on innovative ideas. We apply our comprehensive knowledge of products and production methods to all aspects of design and development. This enables us to offer cost-optimized product planning resulting in well-thoughtout, functional design solutions and an economical and efficient use of equipment. Extrusions Specialised in the extrusion and machining of high-quality micro and precision aluminium profiles with requirements in tolerance und surface. ALUMERO developes for every specific task the most economical solution. Solar/photovoltaics As system supplier ALUMERO offers mounting solutions for photovoltaic modules and solar thermal collectors on each type of roof covering and shape and for ground mounting. Based on our extensive delivery program of mounting components, we could design and produce your individual solution. Living We give your furniture profile. ALUMERO is a system and OEM producer and could manufacture and assemble a variety of aluminium solutions. Our range of services covers the extrusion of aluminium profiles, the machining, the surface finishing and the production of individual assembly groups. Handle strips, glass door frames, lights, trim strips, furniture substructures and much more for kitchen, bathroom, living-room and bedroom everything from a single source. Build with alumero - Stable. Safe. Strong. We are your specialist for the whole building shell made out of aluminium: windows, doors, facades, winter gardens, sun protection, fences, noise protection and much more. In the sector of tailor-made solutions, ALUMERO is ranking among the top addresses. Our know how and the comprehensive customer and project consulting enables ultimate product quality, innovative production possibilities and a perfect coordinated project progression. services ALUMERO is guided by the principle of providing innovative approaches for technologically progressive aluminium processing. We are a toll processing business offering the industrial sector tailor-made solutions including services for the processing of aluminium: + + Project planning for facade construction + + Window and door production in the customer s profile-system + + Production of cavity ventilated sheet metal facades + + Production of element facades in the customer s profile-system + + Laser cutting sheet metal + + Sheet metal processing such as stamping, sheet cutting and bending + + Welding sheet metal and profiles + + Processing aluminium profiles with modern CNC processing plants [email protected] 12

13 alumero productions Our production facilities provide cost-effective product planning, consistently high product quality and reliable delivery schedules. ALUMERO Systematic Solutions Headquarter, Seeham, Austria ALUMERO Finex Extrusions Helmond, Netherlands ALUMERO Metal Components Chorzów, Poland LEAN Extrusions Singen, Germany ALUMERO D.O.O. Sl. Bistrica, Slovenia 13

14 the hai group all from one source Extrusion f&e Hammerer Aluminium Industries (HAI) achieves maximum efficiency and seamless quality assurance through production of recycled precursor material, extrusion of aluminum profiles, mechanical processing to finished parts as well as components and logistics in-house. The high degree of vertical integration and the continuous value chain under one roof are advantageous for HAI and the customers even-handedly: Intensive development partnerships and customized solutions provide sustainability on both sides. With our many years of experience and our wealth of aluminium know-how we are a strategic partner for our customers long before the first profile leaves the press. At the core of our work lies the intensive analysis of of the ideas and requirements of our customers. The definition of specifications with our customers is the starting point for an engineering process that reflects our production competence. We make the highest demands of technnology, beginning with the alloy and profile design as well as the surface quality and the energy-raw material efficiency of our production processes. In the HAI Extrusion, premium quality profiles meeting special surface quality and profile geometry requirements are produced. A well-balanced portfolio of presses covers profile cross-sections from 40 g/m to 20 kg/m. The internal technology- and development department improves the physical properties of the materials, develops new products, alloys and production methods, optimizes conductivity and bendability, hardness and tensile strength, distensions and boundaries; so that the boundaries of what is feasible are constantly expanded. Developments for your advantage: Expect more! services + + Alloy consulting + + Profile design and geometric optimization + + Design and dimensioning of elements and components + + Adjustment to subsequent processes + + Fixture construction for processing steps + + View on the entire process chain - from casting (precursor material) to finished profiles or components 14 casting HAI has two of the most advanced and flexible foundries in Europe. In Ranshofen, Austria and Santana, Romania 160,000 tons of wrought alloys in the form of billets and slabs as well as cast alloys as ingots are produced annually. Modern twinchamber melting furnaces, one dry hearth-type furnace with an electromagnetic stirrer and a tiltable rotary furnace offer excellent technological opportunities. We cast all diameters without exception, using Wagstaff AirSlip technology. Where necessary, a 100% ultrasonic inspection can be performed with a 9-head helical ultrasonic testing plant. Strategic concepts, supply- and quality assurance accompany our casting processes, including the recycling of aluminum scrap, sampling and processing of the scrap, melting, casting and homogenization as well as a 100% ultrasonic inspection. Skill in one cast: Expect more! Professionalism in a string: Expect more! Processing During processing, Hammerer Aluminium Industries offers customers a great advantage by providing precise craftsmanship for all products. Our competences not only include sawing, drilling, milling, bending, punching and cleaning but also welding aluminium. Here, standard welding techniques such as TIG and MIG as well as innovations such as CMT and FSW are used. Items as large as 20 x 4 x 1.6 metres can be handled during the finishing stages. Furthermore, we are able to manufacture components in their entirety. Thanks to our investments in processing, we were able to create a continuous manufacturing chain, from casting to refining. At Hammerer Aluminium Industries, we offer our customers complete solutions that incorporate cutting edge technology. Because value creation does not end at our doorsteps: Expect more! certifications + + ISO ISO/TS ISO IRIS + + EN 15088:2005 Find out more at: [email protected]

15 locations HAI GmbH & HAI Extrusions GmbH Headquarter, Ranshofen, Austria RIFTEC GmbH Geesthacht, Germany LEAN Extrusions Singen, Germany HAI Santana S.R.L. Santana, Romania 15

16 CONTACT lean LEAN Extrusions GmbH & Co. KG Carl-Benz-Str Singen - Germany Tel / Fax / [email protected] I M ALWAYS HERE WHEN YOU NEED ME. 16