7 ADVANCED. EFFICIENT. RELIABLE.

Transcription

1 7 ADVANCED. EFFICIENT. RELIABLE.

2 GCP UNDERGROUND SOLUTIONS GCP UNDERGROUND SOLUTIONS 1 TYTRO SHOTCRETE SYSTEM 2 ADVANCED FULL SHOTCRETE SYSTEM 10 3 A GLOBAL TEAM Focused on providing our customers the highest level of performance and support Specialty Shotcrete Admixtures High-Range Water-Reducers Rheology Modifiers Hydration Control Air-Entraining Rheology Control Set Accelerators Fiber Reinforcement EFFICIENT SHOTCRETE MIXES 4 GCP s comprehensive portfolio of solutions for the mining and infrastructure tunneling industries includes admixtures for shotcrete and concrete, injection technologies for ground improvement, and proprietary fiber reinforcement systems. Customized Mix Design Mix Optimization Improved Performance RELIABLE TECHNICAL SUPPORT Site Visits & Training Quality Control Monitoring Built on talent, technology, and trust, GCP Applied Technologies is a leading global supplier of specialty construction chemicals and building materials. GCP provides innovative materials, systems and services that strengthen, enhance and protect structures. 5 From the smallest to the largest, the simplest to the most complex underground projects, every project has its own individual challenges. By combining their technical expertise in shotcrete mix design optimization, on-site monitoring systems, and ground control technologies that are right for the project, our technical specialists around the world work to provide solutions for our customers to overcome their geotechnical challenges

3 2 TYTRO SHOTCRETE SYSTEM ADVANCED. EFFICIENT. RELIABLE. GCP Applied Technologies introduces its state-of-the-art TYTRO Shotcrete System to help customers reduce shotcrete operating costs, minimize excavation downtime, achieve desired technical performance, and meet the highest safety standards. TYTRO SHOTCRETE SYSTEM: High-Range Water Reducers TYTRO WR Hydration Control TYTRO HC Air-Entraining TYTRO AE Rheology Modifiers TYTRO RM Rheology Control TYTRO RC A dvanced full shotcrete system for ground support Our complete system Set Accelerators TYTRO SA has been formulated to achieve faster early strength, enhanced bond to rock substrate, larger thickness in one pass, and minimum rebound and dust. Fiber Reinforcement STRUX Our field teams provide support to help our customers integrate our advanced TYTRO technologies into their shotcrete production and ground support operations for increased safety, efficiency, and productivity. Delivering LOWER INSTALLED COST, reduced cycle times and superior performance. Efficient shotcrete mixes for optimal installed cost Our world-class laboratory resources and technical specialists acknowledge the need in customized mix designs to achieve performance requirements and ensure that our customers get the most technically suitable, optimized, and cost-effective mix designs for every project to meet the target performance. Reliable technical service and support Independent of location, we deploy the best mix of our global and field service team to assist our customers worldwide in optimizing their mixes as well as providing site support and training. 2.0 < 2.1

4 3 ADVANCED FULL SHOTCRETE SYSTEM 7 SET ACCELERATORS SHOTCRETE ADMIXTURES 7 SPECIALTY TYTRO SA latest generation of high-performance, alkali-free set accelerators are specifically formulated to provide high early strength at low dosage rates and improve productivity by shortening the time of setting without compromising long-term strength and durability. TYTRO shotcrete system offers specialty shotcrete admixtures that are formulated for shotcrete mixes to achieve high performance characteristics and meet project requirements. Due to their synergetic benefit, they are formulated to be used together. LOWER DOSAGE RATE REDUCED EXCAVATION DOWNTIME AND HIGH EARLY STRENGTH Superplasticizers TYTRO WR high-range water-reducing admixtures for shotcrete provides superior flow, prolonged pot life, excellent plasticity, and maximize strength performance by allowing lower water-to-cementitious materials ratio (w/cm). Hydration Control TYTRO HC cement hydration control admixture allows optimal logistical operations by extending the working life of shotcrete up to 72 hours. Air Entraining TYTRO AE is an air entraining admixture for use in shotcrete mixes to protect against damage from freeze/thaw cycles. Rheology Modifier TYTRO RM rheology modifying and mix-enhancing admixtures are formulated to improve the pumpability and sprayability of the shotcrete mix. Flow table spread (Consistency) 60 cm 27 in 50 cm 23 in 40 cm 19 in 30 cm 12 in 20 cm 8 in ADVANTAGES OF TYTRO SA E fficient dosage rate Highly active formulation for low dosages R educed excavation downtime Increased adhesion and faster setting to allow for earlier finishing Improved early strength Without compromising later age strength R educed cycle times Quicker setting action and increased layer thickness M inimum material waste Lower rebound and dust Workability time 2H 4H 6H 8H Wet-mix shotcrete with basic retarding of 3 hours with Tytro WR Wet-mix shotcrete with basic retarding of 5 hours with Tytro WR and Tytro HC S afer and healthier to handle Non-alkaline formulation R obust and easy to dispense Liquid product; easily measured and dosed Long-time retarded wet-mix shotcrete with Tytro WR and Tytro HC 3.0 < 3.1

5 ADVANCED FULL SHOTCRETE SYSTEM 7 RHEOLOGY CONTROL TYTRO RC innovative rheology control admixtures are designed to reduce our customers installed material cost when used as a replacement for silica fume or other pozzolanic materials. TYTRO RC products provide superior bond to rock substrate, faster strength development, enhanced sprayability and pumpability characteristics, and minimum rebound and dust in tunnels and underground mining shotcrete applications. Featuring the latest in nanotechnology, TYTRO RC products contain a liquid dispersion of discrete, spherical, uniformly distributed nanometric particles of amorphous silica for use in shotcrete. TYTRO RC vs. Traditional Pozzolanic Materials TYTRO RC VS SILICA FUME LOWER INSTALLED COST TYTRO RC VS. SILICA FUME THICKER PASSES WITH LESS REBOUND AND DUST Highly dosage-efficient Very low dosage rates to meet performance specifications Enhanced sprayability Improved cohesion Lower rebound and dust Minimum material waste Reduced cycle times Larger layer thickness in a single pass Faster early strength Comparable later strength and durability High resistance to water penetration due to reduced permeability Safer and healthier to handle Robust and easier to dispense and dose More consistent quality Easier to store Free up silo space Nanometric Engineered Material Pure and Amorphous Liquid Robust Easy to use Micrometric Industrial Waste Containing Impurities Powder Variable Quality Difficult to Handle ] UP TO 60% LOWER COST THAN SILICA FUME 3.2 < 3.3

6 ADVANCED FULL SHOTCRETE SYSTEM ENHANCED USABILITY STRUX 7 INTRODUCING BT50 GCP introduces the latest generation STRUX BT50 macro-fiber featuring a patented design developed for underground shotcrete applications. Its advanced packaging condenses the fibers in an aligned format, improving dispersion in the shotcrete mix compared to traditional loose fiber packaging. LONG-TERM DURABILITY AND SUPERIOR TOUGHNESS 7 FIBER REINFORCEMENT The improved dispersion resulting from the aligned fibers reduces balling, and the alignment of the fibers prevents individual fibers from curling and becoming tangled prior to use, thereby enhancing placement. STRUX macro-synthetic fibers are high performing proprietary engineered copolymer fibers used as a replacement for steel fibers and wire mesh reinforcement in underground shotcrete construction. STRUX is added to shotcrete to provide toughness, impact, and fatigue properties. In addition to its superior crack control and resistance, STRUX also eliminates corrosion issues or safety concerns associated with the use of steel fibers. Depending on the project requirements, STRUX offers the following macro-synthetic fibers: STRUX BT50 vs COMPETING MACRO-SYNTHETIC FIBERS Low cost per Joule H igher post-crack energy absorption at equal dosage rate Superior dispersion properties Reduced balling Lower impact on slump STRUX BT50 vs STEEL FIBERS M ore dosage-efficient Low dosage rate required to meet 450 Joule Q-Chart specification CHARACTERISTICS STRUX 90/40 CHARACTERISTICS STRUX 85/50 CHARACTERISTICS STRUX BT50 Base Material Polypropylene/ Polyethylene Base Material Polypropylene/ Polyethylene Base Material Polypropylene/ Polyethylene Length 40 mm (1.57 ) Length 50 mm (1.97 ) Length 50 mm (1.97 ) Specific Gravity 0.92 Specific Gravity 0.92 Specific Gravity 0.91 Tensile Strength* 620 MPa (90 ksi) Tensile Strength* 580 MPa (84 ksi) Tensile Strength* 550 MPa (80 ksi) Modulus of Elasticity 9.5 GPa (1,378 ksi) Modulus of Elasticity** 9.0 GPa (1,305 ksi) Modulus of Elasticity** 7 GPa (1,015 ksi) Shape Rectangular Shape Rectangular Shape Tapered No. Fibers per kg 180,000 No. Fibers per kg 83,000 No. Fibers per kg 60,000 Melting Point 160 C (320 F) Melting Point 160 C (320 F) Melting Point 160 C (320 F) Ignition Point 590 C (1,094 F) Ignition Point 590 C (1,094 F) Ignition Point 570 C (1,058 F) Packaging Loose Fiber Bags Packaging Loose Fiber Bags Packaging Condensed Fiber Bags ** L ong term durability Corrosion free R educed cycle times S uperior dispersion S afer and lighter to handle R educed fire damage Lower spalling risk R educed wear on concrete pumps and hoses STRUX BT50 vs STEEL MESH Reduced cycle times Lower labor and installed material cost Enhanced Safety *Measured at a strain rate of 10%/min. **Elastic modulus is derived from a straight line between the stress-strain coordinates at 10% and 30% of the maximum strength of the fiber. 3.4 < 3.5

7 SHOTCRETE EXCELLENCE 7 ACHIEVING EFFICIENT SHOTCRETE MIXES SAFE EFFICIENT OPERATIONS TYTRO Shotcrete Excellence Program Our TYTRO Shotcrete Excellence Program (TSEP) is our unique mix design and optimization program for shotcrete operational excellence. Faced with rapidly growing demand from our customers for help in enhancing both mix and operational performance, we have developed our own competence center through the TYTRO Shotcrete Excellence Program to play an active role in shotcrete mix development for customers. 7 MIX DESIGN AND OPTIMIZATION We help our customers achieve safe and efficient shotcrete operations by combining our market-leading technologies and mix design and optimization skills with handson technical application expertise. TECHNICAL SPECIFICATIONS Early Strength Long-term Strength Durability MIX DESIGN PLACEMENT NEEDS Mix Cohesion Open Time Thickness Build Up Rebound & Dust Materials Dosage Rates MIX DESIGN OPTIMIZATION Customized Mix Design SILICA FUME REPLACEMENT Every project has different requirements, challenges, and specifications. Our world-class laboratory resources and technical specialists acknowledge the need for customized mix designs to achieve performance requirements and ensure that our customers get the most technically suitable, optimized, and cost-effective mix designs for every project. STEEL FIBER & MESH REPLACEMENT CEMENT CONTENT REDUCTION SET ACCELERATOR REDUCTION 4 Mix Optimization Our customers achieve major productivity gains and cost savings through advanced, tailored mix solutions delivered by a team of world-class technical specialists and a suite of advanced resources, ranging from rapid diagnostic tools to on-site monitoring systems. Improved Performance Admixtures offered in the TYTRO system have highly active formulation and require low dosages to improve performance. Due to their synergetic benefit, they are formulated to be used together. They provide high plastic and hardened properties and reduced cycle times. They are highly costeffective and environmentally-friendly. 4.0 < ] Through our TYTRO Shotcrete Excellence Program, we help our customers achieve rapid, significant, measurable improvements in productivity and performance across mix design optimization: reduce shotcrete operating costs minimize excavation downtime reduce rebound and dust meet highest technical and safety standards For more information on our TYTRO Shotcrete Excellence Program please contact us by at: [email protected] 4.1

8 5 RELIABLE TECHNICAL SUPPORT CONCRETE Mix Development TECHNOLOGY EXPERTISE We help our customers achieve safe and efficient shotcrete operations by combining our market-leading technologies Ourdesign technical combine the hands-on comprehensive and mix andspecialists optimization skills with techniconcrete technology cal application expertise. understanding with strong technical application expertise in the mining and infrastructure tunneling industries worldwide. Our field teams serve hundreds of underground construction customers from leading mining companies to top tunneling contractors and have deepened our expertise in solving our customers toughest ground control challenges from diagnosis to implementation. Batching SLUMP Initial Tests CALORIMETRY Pre-pumping Tests Pumping REBOUND Training and Education GCP offers a variety of approaches to learning, from tailored, on-site product training to online webinars. Our team integrates insights from years of experience and knowledge into our curricula, and helps our customers translate their learning into their daily operations for lasting shotcrete performance improvement. Spraying PENETROMETER STUD DRIVING TEST Site Support Our field teams work on-site with customers to help them move beyond mix recommendations and trials to achieve performance improvement and measurable productivity results. They work side-by-side with our global industry and technology experts, and partner closely with our customers to help them produce results rapid, significant, measurable improvements in productivity, cost, quality, and safety. Our support offering is flexible and designed to meet specific customer needs. Early Age Tests CORING ROUND PANEL Hardened Shotcrete Tests Quality Control Our field technical specialists work intensively with customers to obtain lasting and substantial performance improvement through the implementation and monitoring of comprehensive quality control programs. They offer a suite of advanced tools ranging from rapid early strength diagnostic tools to on-site calorimetric systems for optimal hydration control. 5.0 < QUALITY CONTROL MONITORING 5.1

9 GLOBAL UNDERGROUND CONSTRUCTION TEAM Many miles of tunnels span the globe. So does our team. Whatever your underground construction needs, we have you covered. HELSINGBORG, SWEDEN VANCOUVER, CANADA MONTREAL, CANADA CAMBRIDGE, USA SLOUGH, UK LUEGDE, GERMANY ISTANBUL, TURKEY TOKYO, JAPAN TOLUCA, MEXICO SINGAPORE LAMPA, CHILE RIO DE JANERO, BRAZIL SOROCABA, BRAZIL PERTH, AUSTRALIA BRISBANE, AUSTRALIA

10 ADVANCED. EFFICIENT. RELIABLE.

11 gcpat.com North America Customer Service: AD-MIX1 ( ) We hope the information here will be helpful. It is based on data and knowledge considered to be true and accurate, and is offered for consideration, investigation and verification by the user, but we do not warrant the results to be obtained. Please read all statements, recommendations, and suggestions in conjunction with our conditions of sale, which apply to all goods supplied by us. No statement, recommendation, or suggestion is intended for any use that would infringe any patent, copyright, or other third party right. TYTRO and STRUX are trademarks, which may be registered in the United States and/or other countries, of GCP Applied Technologies Inc. This trademark list has been compiled using available published information as of the publication date and may not accurately reflect current trademark ownership or status. Copyright 2016 GCP Applied Technologies Inc. All rights reserved. GCP Applied Technologies Inc., 62 Whittemore Avenue, Cambridge, MA USA. In Canada, GCP Canada, Inc., 294 Clements Road, West, Ajax, Ontario, Canada L1S 3C6. Printed in U.S.A. TYT CP0025 CD/PDF