OGP Life-Saving Rules

Transcription

1 International Association of Oil & Gas Producers OGP Life-Saving Rules Speaker support pack for the Induction presentation Report No. 459_6a, Mar 2013 Information for those responsible for the implementation of the OGP Life-Saving Rules This document and its accompanying slide pack are intended as starting points for you to design your own briefing sessions. This pdf allows you to copy/paste the text. You may then simply edit those sections marked [optional], [suggestion] or when you are actively encouraged to costumise the document, eg [insert company name]. You are welcome to make further changes, please be reminded that under the term and conditions for the use of the OGP Life-Saving Rules you are not permitted to change the images or text that describe each Rule. Information for speakers These notes help you prepare for briefing sessions using the slide pack: OGP Life-Saving Rules - Induction. This document has two sections: 1. Set of speaker guidance notes which give an overview of the presentation material and how to use it to make the sessions as effective as possible. 2. Speaker script with discussion points and a short Q&A Give yourself sufficient time to get familiar with the materials before holding any briefing sessions. There are a couple of optional placeholders in the slides that allow for some specific material to be added. Please do not amend anything else on the other slides. Your own briefing on the OGP Life-Saving Rules should have covered all the details you need to use this pack successfully. For more information you can contact: [insert relevant company contact(s)] Disclaimer Whilst every effort has been made to ensure the accuracy of the information contained in this publication, neither the OGP nor any of its members past present or future warrants its accuracy or will, regardless of its or their negligence, assume liability for any foreseeable or unforeseeable use made thereof, which liability is hereby excluded. Consequently, such use is at the recipient s own risk on the basis that any use by the recipient constitutes agreement to the terms of this disclaimer. The recipient is obliged to inform any subsequent recipient of such terms. Copyright notice The contents of these pages are The International Association of Oil and Gas Producers. Permission is given to reproduce this report in whole or in part provided (i) that the copyright of OGP and (ii) the source are acknowledged. All other rights are reserved. Any other use requires the prior written permission of the OGP. These Terms and Conditions shall be governed by and construed in accordance with the laws of England and Wales. Disputes arising here from shall be exclusively subject to the jurisdiction of the courts of England and Wales. OGP 1

2 1 Speaker notes Set the context (3-4 minutes) Aplies to: Purpose: Tips: - Slide 1: cover slide [- Slide 2: Optional Company specific slide (Impact on people s lives)] - Explain why your company has the chosen to implement the OGP Life-Saving Rules - [Suggestion - Emphasise that the aim is to avoid people coming to harm - Alert people about the need to log their attendance - State your commitment to improving safety] - Take your time. - Stress the positive message about caring for employees and contractors. - Make sure people understand this affects them attention needed! - Comments based on personal or local experience will add impact. - Go over what you will cover: an overview of the Rules; details about each Rule, the consequences if Rules are broken, summary, and Q&A. Introducing the OGP Life-Saving Rules (3-4 minutes) Aplies to: Purpose: Tips: - Slide 3: Overview of the OGP Life-Saving rules [- Slide 4: Optional Company specific slide] - Give an overview of the OGP Life-Saving Rules and how they apply to everyone - Set out how they relate to your company s other safety rules and standards - Allows you to set out how the Rules relates to any local, business, country or site rules. - Always say OGP Life-Saving Rules not - LSRs - Try to memorise the Rules to avoid having to read them each time - Involve your audience, eg ask people to say what Rule is suggested by each icon - Link the implementation of the Rules to other company safety initiatives and goals - Tell your audience that you wil cover each Rule in more detail later. The OGP Life-Saving Rules (30 minutes +) Aplies to: Purpose: Tips: 2 - Slides 6 to 13: Cover the Core Rules [- Slides 15 to 24: As required to cover the Supplementary Rules your Company has selected for implementation] - Introduce each of the 8 Core Rules and any of the Supplementary Rules your Company has selected for implementation - Describe the meaning of the Rules and their relevance to particular roles - Involve your audience as much as possible. - [Suggestion: Break the audience into small teams and ask them to identify what they or others would need to do to complty with each Rule] - Confirm the responsibilities associated with each Rule - Listen carefully to people s comments to ensure they understand the Rules - For people whose general day-to-day roles do not involve tasks covered by the Rules, ask them to think about the circumstance where they would need to know about them OGP

3 Cover the consequences (8-10 minutes) Aplies to: Purpose: Tips: - Slide 25: Intervention [-Slide 26: Breaking the Rules and disciplinary action - Optional, as per implementing Company decision] This section is dependant on your Company s approach to consequence management, the intention is to: - Emphasise that the Rules are for people s safety and it is expected that everyone follows them - Set out the importance of intervening if someone sees an unsafe act - Make it clear that breaking the Rules will have serious consequences, as will creating a work environment that tolerates rule-breaking - Say why you personally feel that breaking safety rules is not acceptable - When talking about intervening, emphasise that it is a positive thing to do [- Suggestion: Ask people if they have ever felt that their safety has been compromised by someone not following a safety rule] Summary, Q&A and close (5 minutes +) Aplies to: - Slide 27: Home and Safe [- Slide 28: Optional personal slide] - Slide 29: Summary Purpose: - Emphasise your company s desire for all staff and contractors to go home safely at the end of every working day - Encourage people to ask questions and to discuss the Rules - [Recommened: Ensure people follow the local arrangements for logging their attendance] Tips: - Say why you personally feel that breaking a safety rules is not acceptable - [Suggestion: Add a slide showing why you want to go home safely every day ] - Ask people for comments and questions. Answer all you can. If you don t know an answer that is okay, find out the answer and share it later. - [Recommended: Remind people you said at the start that they would have to acknowledge they attended] OGP 3

4 2 Script Slide 1: OGP Life-Saving Rules [Insert Company name] cares about the safety of employees and contractors - we are determined to stop fatalities and serious injuries. Implementing the OGP Life- Saving Rules is the next step in our safety journey. [Recommended: At the end of the session everyone must confirm that they have attended this session.] Today we will cover the Rules that our company has chosen to implement. These apply to everyone. Today we will go through: Why we have a commitment to implement the OGP Life-Saving Rules What they meanf for you Each of the Rules individually Intervening [and the consequences of Rule-breaking - optional] Discussion about what the Rules means for us. Slide 2: Impact on people s lives Most [insert company name] people comply with safety rules every day, but there are still breaches taking place. The OGP Life-Saving Rules were developed by a team who looked at the fatal incidents reported to OGP between 1991 and In that time there were 1,484 fatal incidents, these Rules address factors which contributed to 70% of them. [add, or replace with, company specific data] [Suggestion: Remind the audience about the personal impact on people s lives when someone does not go home safely to their families and friends at the end of the work day. Allow people a few moments to think about it. ] 4 OGP

5 Slide 3: OGP Life-Saving Rules The OGP Life-Saving Rules are not new rules. They have been selected because they target activites where failure to comply with the rules has the highest potential for serious injury or death. Having the same rules accross our industry is a powerful way of ensuring a consistent approach to controlling high risk activities. The OGP Life-Saving Rules consist of: 8 Core Rules [10 Supplementary Rules] [Based on our risk profile, we have chosen to implement [insert #] Suplementary Rules in addition to the Core ones]. If any national law requires an even higher level of safety compliance we must always meet that legal requirement. [Optional statement: Any local rules which is similar in intent to an OGP Life-Saving Rule will be retired and replaced by the OGP Rule.] [Applicable if a company follows compliance route only Compliance is mandatory for everyone while on business or on company sites. Failure to comply with an OGP Life-Saving Rules, or encouraging or tolerating Rulebreaking, will result in disciplianry action] [Slide 4 Optional: Company, site or local rules] [Suggestion Highlight how any local, Business or site-specific safety rules fit with the OGP Life- Saving Rules.] OGP 5

6 Slide 5: Core Rules Following these 8 Core Rules is the minimum requirement. Each Rule will now be explained in more detail. Slide 6: Obtain authorisation before entering a confined space A confined space, such as a vessel, tank or pipe, can contain explosive gas, poisonous air or other dangers such as, lack of oxygen, things that can fall on you or you can fall from. Authorised access keeps you safe. Confirm with the Supervisor or the Person in Charge of the work that it is safe to start work Confirm with the Attendant that you can enter a confined space Follow the requirements of the Work Permit If you are the Attendant you should: Approve and control access to a confined space Have means of communication with people in the confined space If you are the Supervisor or the Person in Charge of the work you should: Confirm that the requirements of the Work Permit are in place Confirm that a qualified Attendant is always present when people are in a confined space Confirm that gas testing is carried out as per Work Permit Confirm that it is safe to start work 6 OGP

7 Slide 7: Protect yourself against a fall when working at height Use fall protection equipment when working outside a protective environment where you can fall over 1.8 metres (6 feet) to keep you safe. A protective environment includes approved scaffolds, stairs with handrails, and man lifts. Have authorisation to work at height outside a protective environment Be aware of what fall protection equipment to use and how to use it Check equipment before using it Always tie off when at height outside of a protective environment If you are the Supervisor or the Person in Charge of the work you should: Confirm that it is safe to start work at height Slide 8: Do not walk under a suspended load Working or walking immediately under a suspended load is unsafe as the load can fall on you. A suspended load is an object that is temporarily lifted and hangs above the ground (rig floors are excluded from this rule). Never cross a barrier controlling an area with a suspended load without authorisation Follow the instructions of the Flagman or the Person in Charge of the lift If you are the Person in Charge of the lift you should: Mark the unsafe area and put barriers in place Ensure that nobody walks under a suspended load OGP 7

8 Slide 9: Wear your seat belt A seat belt protects you from injury in the event of an incident while driving and keeps you safe. Wearing seat belts includes safety belts in (rental) cars, taxis, (mini) buses, trucks, cranes, or forklift trucks, and involves persons in moving vehicles when engaged on company business. Exceptions include vehicles where only lap seat belts are available or in public transport where seat belts are not available. You (Drivers and Passengers) should: Always use a 3-point seat belt (please note exceptions above) Check that your seat belt works properly Keep your seat belt properly fastened while in a moving vehicle Check that everyone in the vehicle is wearing a seat belt properly before starting to drive Intervene when your fellow passengers are not wearing seat belts properly Slide 10: While driving, do not use your phone and do not exceed speed limits Speeding or using your phone while driving increases the risk of losing control of your vehicle. If you are a Driver you should: Not use a mobile phone or pager, send or read a text message, or use a hands-free mobile phone device Stay at or below the maximum allowable speed for the road your are driving on as indicated by road signs or Journey Management instructions Stay at or below the maximum allowable speed limit for the vehicle you are driving Adjust your speed to the prevailing conditions If you are a Passenger you should: Intervene if a Driver is using a phone in a moving vehicle Intervene if a Driver is exceeding the maximum allowable speed 8 OGP

9 Slide 11: Follow prescribed Journey Management Plan A Journey Management Plan is a plan for you as a Driver that will help you to travel and arrive safely. If you are a Driver you should: Confirm if a Journey Management Plan is required before starting the journey Discuss the Journey Management Plan with the authorised person Understand the Journey Management Plan before starting the journey Comply with the duty, driving and rest hours specified in the Journey Management Plan Follow the route specified in the Journey Management Plan Always tell the authorised person immediately if changes occur If you are the Supervisor or Person in Charge of the work you should routinely: Check that the Journey Management Plan is in place and being followed Check that the Driver understands and complies with the Journey Management Plan Slide 12: Work with a valid Work Permit when required A Work Permit describes what you must do to stay safe. Understand the Work Permit and follow it Confirm that the Work permit is valid Confirm with the Supervisor or the Person in Charge of the work that it is safe to start work If you are the Supervisor or the Person in Charge of the work you should: Confirm if a Work Permit is required for this work Confirm that the workplace has been inspected before work starts Explain how the Work Permit is signed Confirm the Work Permit is signed Confirm that it is safe to start work Get a new Work Permit when the work or the situation changes Confirm that the work is completed OGP 9

10 Slide 13: Verify isolation before work begins and use the specified life-protecting equipment Isolation separates you from danger, such as electricity, pressure, toxic materials, poisonous gas, chemicals, hot liquids, or radiation, to keep you safe. Specified life-protecting equipment, such as breathing apparatus, electrical arc flash protection, or chemical resistant suits, protect you from danger. Understand the isolations that protect you from danger Confirm with the Supervisor or the Person in Charge of the work that isolations are in place Confirm with the Supervisor or the Person in Charge of the work that it is safe to start work If you are the Supervisor or the Person in Charge of the work you should: Confirm isolation is in place, for example, lock switches, separate pipes with spades, or lock access doors Confirm no stored energy or other dangers remain Confirm that it is safe to start work [Slide 14 - optional: Suplementary Rules] There are 10 OGP Suplementary Rules, Each will now be explained in more detail. [adapt depending on which Suplemetary Rules the company has chosent to implement] 10 OGP

11 [Slide 15 - optional: Prevent Droped Objects] There is a significant risk of dropped objects when using tools and portable equipment at height. Preventing objects from falling keeps you and people working below you safe. Secure all tools and equipment to prevent them from falling/being dropped Put barriers around areas where there is a potential for dropped objects Always wear head protection where required- If you are the Supervisor or Person in Charge of the work you should: Create awareness of the risk of falling objects and understanding of what actions need to be taken (for example during team/toolbox meetings) Use secondary retention on equipment installed at height Regularly inspect the site to ensure that precautions are taken to prevent objects from falling from height (e.g. hand tools are tied off, no loose objects, no holes in grating, toe boards are in place, application and condition of secondary retention systems, barriers are in place where necessary, head protection is worn where required, etc.) [Slide 16-optional: Position yourself in a safe zone in relation to moving and energised equipment] Working in the line of fire of moving equipment (e.g. cranes and other vehicles) and energised equipment (e.g. rotating, electrical or pressurised machinery) is unsafe as this can impact you. Confirm the safety precautions with the Supervisor or the Person in Charge of the work when working near moving or energised equipment. Follow the instructions of the Flagman or the Person in Charge for equipment movements. Confirm with the Person in Charge that it is safe to enter and/or work in the restricted zone. Make sure that the driver of a moving vehicle sees you. If you are the Supervisor or Person in Charge of the work you should: Confirm that access to areas posing danger is restricted and that barriers are put in place. Ensure that only authorised personnel is working in a restricted zone. Confirm that signaling methods and communications are agreed on and understood by everyone. Ensure that the site is properly lit and/or that high-visibility clothing is worn. OGP 11

12 [Slide 17 - optional: Obtain authorisation before starting excavation activities] Excavation activities may contain hazards such as electrical cables, confined space, collapse of walls or excavated material. Check that it is safe to start work start. An excavation is any man-made cut, cavity, trench, or depression formed by earth removal (e.g. digging). Confirm with the Supervisor or the Person in Charge of the work that it is safe to start work Follow applicable Work Permit requirements Stop work and notify your Supervisor if anything unexpected happens If you are the Supervisor or the Person in Charge of the work you should confirm: All Work Permit requirements are in place (e.g. confined space, isolation, etc.) Barriers and safety signs are in place to restrict access to excavation sites A work site risk assessment has been conducted by a competent person(s) including: identified hazards e.g. cable/pipeline route marking; soil classification and testing Soil movement is controlled to prevent collapse (e.g. shoring, sloping, soil placement) Ground stability is inspected before work and after adverse weather conditions An emergency response plan is in place [Slide 18 - optional: Conduct gas tests when required] Air is tested to stop explosions and/or make sure you can breathe the air safely Confirm with the Supervisor or the Person in Charge of the work that the air is tested Confirm with the Supervisor or the Person in Charge of the work that it is safe to start work Stop work if you smell gas If you are a Gas Tester you should: Understand which tests the Work Permit requires and how often Use certified equipment for the tests If you are the Supervisor or the Person in Charge of the work you should: Confirm that gas testing is carried out as per Work Permit Request more gas tests if necessary to keep the workers safe 12 OGP

13 Confirm that it is safe to start work [Slide 19 - optional: Wear a personal floatation device when required] Personal flotation devices should always be worn when there is a danger of falling into water. When working near or on water, wearing a personal flotation device (e.g. life jackets or buoyancy aids) protects you from drowning. Understand when it is required to wear a personal flotation device Always wear a personal flotation device when required Wear the personal flotation device properly and as intended (e.g. correct size, tied where required, etc.) Check whether the personal flotation device is working properly and not damaged before use If you are the Supervisor or Person in Charge of the work you should: Based on a risk assessment, confirm when and where a personal flotation device must be used and ensure your team is aware of this Ensure that personal flotation devices are regularly inspected [Slide 20 - optional: Do not work under or near overhead electric power lines] Working with equipment immediately under or near overhead lines is unsafe as an electrical current or flashover can kill you. Maintain adequate distance to keep you safe. Be aware that a flashover can happen if you work within the clearance distance (e.g. 7 meters for 275kV line), even if you do not touch an overhead line. Never work with equipment under or near overhead lines unless authorised to do so by your supervisor If you are the Supervisor or Person in Charge of the work you should: Not allow work under or near life overhead lines unless precautions have been taken. Examples of precautions: power lines are electrically switched off/isolated; work is outside the unsafe/clearance distance; barriers are set to mark the clearance distance; and/or safe passageways are created Not allow equipment (e.g. cranes, tipping trucks, ground moving equipment, mobile weather towers) within the clearance distance of the overhead power lines Confirm that the correct precautions have been taken and that it is safe to start work OGP 13

14 [Slide 21 - optional: No Alcohol or drugs while working or driving] Using alcohol, illegal drugs and misusing legal drugs or other substances will reduce your ability to do your job safely. Always inform the Supervisor or the Person in Charge if you are taking medicine that may have an affect on your performance If in doubt always check with the Supervisor or the Person in Charge who may seek medical advice Not use, keep, sell or distribute illegal drugs Intervene if you see a case of alcohol or drug abuse If you are the Supervisor or Person in Charge of the work you should: Only assign work to people who are fit to work [Slide 22 - optional: Do not smoke outside of designated smoking areas] Smoking or use of matches or cigarette lighters could set on fire flammable materials. Designated smoking areas, such as a smoking hut or a smoking room, will keep you safe from causing fire and explosion. Know where the designated smoking areas are Intervene if you see someone smoking outside a designated area If you are the Supervisor or Person in Charge of the work you should: Inform people about designated smoking areas Ensure that designated smoking areas are clearly marked 14 OGP

15 [Slide 23-optional: Follow prescribed lift plan] A lift plan describes how to lift and hoist safely. For routine lifts, there needs to be a general lift plan. For non-routine lifts, including complex and heavy lifts, the plan is specific. Lifting equipment operators should: Understand the lift plan before starting the work and follow it Confirm that the load does not exceed the capacity of the lifting equipment Confirm that the crane is level and positioned on a solid surface Verify that safety devices on lifting equipment are installed and operational If you are the Supervisor or Person in Charge of the work you should: Confirm that a general or specific lift plan is in place, depending on the type of lift Confirm that the lifting equipment operator understands and complies with the lift plan Confirm that people who supervise or perform lifting operations and who inspect and maintain lifting equipment are trained and competent Verify that equipment to be used for lifting and hoisting has been inspected, maintained and certified Confirm that the signaling methods and communications are agreed and clear [Slide 24 - optional: Obtain authorisation before overriding or disabling safety-critical equipment] Safety-critical equipment must work correctly to keep you safe. Examples of safety-critical equipment include isolation devices/emergency shut down valves, lock out/tag out devices trip systems, relief valves, fire and gas alarm systems, certain level controls, alarms, crane computers, In-Vehicle Monitoring Systems. Obtain authorisation from the Supervisor or the Person in Charge before overriding or disabling safety-critical equipment If you are the Supervisor or the Person in Charge you should: Point out the safety-critical equipment in your work place Confirm the authorisation comes from the right level OGP 15

16 Slide 25: Intervention Intervening when you see an unsafe or non-compliant act will save lives. If you see an OGP Life-Saving Rule being broken we expect you to intervene if it is safe to do so. [Slide 26 - Optional: Rule-breaking and disciplinary action] This slide is for you to describe how your company has decided to tackle Rulebreaking. Please edit and adapt as appropriate. Slide 27: Home...and safe [insert an image of what it means to you to come home and safe] At the begining of the briefing I asked you to think about why you would want to go home safely everyday, and the impact it would have on your friends and familly if you didn t. This is why I want to go home safely, what was it for you? The OGP Life-Saving Rules are not new and most people already comply with the safety rules every day. These Rules are about having high standards, recognisable accross the world and complying with them. By briefing everyone in the company the aim is to ensure 100% compliance. This helps protect all of us as well as the communities in which we operate. 16 OGP

17 Slide 28: Summary The effort on OGP Life-Saving Rules is being made because we do not want people to be harmed. These Rules will help us make a step change towards our vision of no incidents. We do not accept death or serious injury as an inevitable consequence of working in our industry. The OGP Life-Saving Rules are not a magic solution, but we believe they will help make an enormous improvement for everyone who works with us. Please always follow all safety rules they are there to protect us. [Discussion and questions & answers Encourage people to discuss the Rules and what they mean to us Ask for comments and questions If you don t know the answer do not make it up. Find out and share it with the team as quickly as possible.] [Recommended: At the end of the session tell people of the arrangements to log attendance.] OGP 17