KSR Magnetic Float Switches

Transcription

1 KSR Magnetic Float Switches

2 KSR KUELER Niveau-Messtechnik G Zwingenberg Germany Tel ++49 (0) Fax ++49 (0) [email protected] KULER FRNCE S Cernay KSR KUELER (UK) Level Measurement & Control Ltd. Molesey, Surrey KT8 1QZ KSR KUELER (SCNDINVI) 2970 Hoersholm KSR KUELER (ITLY) Misura di Livello rembate S.(G) KSR H&H Measurement (ENELUX) 5056 K erkel-enschot OOO KSR KUELER RUS Saretschny KSR KUELER (US) Level Control Products of merica Inc. Charlotte, NC KSR KUELER (SINGPORE) Level Measurement & Control Pte. Ltd. Singapore SHNGHI KSR KUELER utomation Instruments Co. Ltd. Shanghai / China 2

3 pprovals Contents Technischer Überwachungsverein Südwestdeutschland e.v. Materials and type approval. pproved for pressure vessels acc. to D-Merkblatt HP 0 IExU Institut für Sicherheitstechnik GmbH Physikalisch Technische undesanstalt PT undesamt für Wehrtechnik und eschaffung Germanischer Lloyd Netherlands KEM France Laboratoire Central des Industries Electriques ureau Veritas Norway Det Norske Veritas Czech Republic Osvědčení o Nevýbušnosti FTZÚ Ostrava Radvanice Slovakia Osvědčení o Nevýbušnosti EVPÚ Nová Dubnica Russia Gosgortechnadzor OGS Oil & Gas Safety US Factory Mutual Research Corporation KSR Magnetic Float Switches Description 4 pplications 5 Compass, Product range 6 Type code 7 KSR Magnetic Float Switches Stainless steel SS 316 Ti 8/13 Stainless steel - adjustable 9/13 Stainless steel, II 1/2G EEx ia IIC T3-T6 II 2D T80 C IP6X 10/13 Stainless steel, II 2G EEx d IIC T6-T4 11/13 Food industry design 12 Stainless steel, una float 14/15 Magnetic mini float switches 16/17 ngular design, stainless steel 18 ngular design, PVC or Polypropylene 19 PVC, Polypropylene or PVDF Stainless steel, ECTFE-coated 24/25 Special flange design 26 Suspended float design 27 Sanitary design 30 KSR ypass Float Switches luminium or ronze 28 Stainless steel 29 Contact protection measures 31 Spherical floats 32 Cylindrical floats 33 Connection diagrams 34/

4 KSR Magnetic Float Switches KSR Magnetic Float Switches are used to control distinct levels of a liquid. They are based on the float principle with individual contacts for every level to be monitored. float with a built-in magnetic system actuates a small reed contact through the wall of the guide tube. Thus the switching operation is without direct contact to the liquid, free of wear and tear, and does not require any power supply. KSR Magnetic Float Switches are available with multiple switch points. Contact denomination always refers to rising level of the liquid: S - closing on rising level O - opening on rising level U - change-over y using one float up to a maximum of 2 switch points the switching behaviour is bistable i.e. the switching state will remain the same even when the liquid moves further up or down. Contacts are volt-free. Technical advantages The simple operating principle is suitable for a wide variety of applications. Suitable for virtually all liquids. Measurement of liquid levels independent of physical or chemical changes of the liquid, e.g. foam, conductivity, dielectric constant, S.G., pressure, vacuum, temperature, vapour, condensation, bubbles, boiling effects. Universal signal processing PLC Initiator circuit (NMUR) Signal amplifiers/protection relays 2-point controls S-Interface available, Ex/non-Ex. Multiple switch points in one unit (up to 8). High repeatability of set points. Long service life. Suitable for rough environments. Interface and product level measurement possible at -S.G. 50 kg / m 3. Simple installation and commissioning, maintenance-free. pplication limits: T = -196 C to C P = vacuum to 100 bar S.G. 400 kg/m 3 High availability of corrosion resistant materials for applications in all industries: Chemical, petrochemical, and pharmaceutical industry, liquid natural gas, off-shore, ship-building, power plants, manufacturing industry, water treatment, food and beverages. pplication specific designs available. Explosion-proof designs. Float switches are simple devices without certification according EN 50020/5.4. s such, they are allowed to be used in Ex-area Zone 1, on condition, that they work with a certified intrinsically safe circuit in protection class EEx ib or higher. 4

5 KSR Magnetic Float Switches pplications PLC PLC KSR Magnetic Float Switches with multiple switch points ϑ PT100 ϑ PT100 Intrinsically safe Intrinsically safe KSR Magnetic Float Switches for high alarm (EEx i) Intrinsically safe relay e.g. KR 24 Ex Intrinsically safe relay e.g. KR 24 Ex Ex Safe Ex Safe Contact protection relay e.g. KR 230 Contact protection relay e.g. KR 24 KSR Magnetic Float Switches for 2-point control (min/max.) 5

6 KSR Magnetic Float Switches Compass This page is intended to guide you through the product range of KSR KUELER for Magnetic Float Switches. Please select connecting option and material and turn to the page referred to in the following table. Material Process Stainless steel Stainless steel PVC luminium SS 316 Ti SS 316 Ti PP ronze (1.4571) (1.4571) PVDF Thread Page Page SP 1 /8" 8/14 20/21/22 SP 3 /8" 9 adjustable SP 1 /2" 16 mini SP 1" 30 sanitary Thread Page Page Page SP 3 /4" 8/14 10/11 20/21/22 SP 1" 9 adjustable SP 1 1 /2" 16 mini SP 2" Flange Page Page Page DN...PN.. 8/14 10/11 20/21/22 9 adjustable 24 coated ngular Page Page design ypass- Page Page Float Switches

7 KSR Magnetic Float Switches Type Code Code 1st key 2nd key 3rd key 1 Electrical connection Process connection Material process connection.../.../... - (none) - connection cable ER Mounting thread upwards (SP) V Stainless steel SS 316 Ti Terminal box luminium R Mounting thread downwards (SP) VE Stainless steel polished Terminal box Polypropylene ENPT Mounting thread upwards (NPT) VEC Stainless steel ECTFE-coated P Terminal box Polyester NPT Mounting thread downwards (NPT) VTF Stainless steel PTFE-lined VT Terminal box, with screw cap MR Dairy fitting acc. to DIN T Titanium Stainless steel SS 316 Ti F Flange (DIN, NSI, JIS ) H Hastelloy DF Terminal box, flameproof FC Clamp-connection acc. to DIN HC Hastelloy C luminium IS Sanitary nozzle (Ingoldstutzen) P PVC SC4 Coupler plug C F-4P PP Polypropylene SC5 Coupler plug C F-5P PF PVDF SC7 Coupler plug C F-7P M rass flange OD 74 mm SH Coupler plug Harting HN 7 D K Oval flange, Polyamide SQ Coupler plug QUICKON max.4-pin 2 Size process connection.../.../ Mounting thread size in inches... Threaded connection size DN 50 - DN / Flange nominal size.../ Flange pressure rating... Flange face DIN DN 50 - DN 200 PN 6 - PN 100 Standard Form C optional E,,F,N NSI 2"- 8" Class Standard RF optional RTJ,FF,ST,SG JIS 2"(DN 50) - 8"(DN 200) 5 K- 63 K Standard RF optional RTJ,FF,ST,SG Clamp DN 25 - DN 100; 1"- 4" 3 Guide tube material Contact function Optional code adder.../.../... V Stainless steel SS 316 Ti S Closing HT.. High temperature +150 C C VE Stainless steel electropolished O Opening TT.. Low temperature -30 C C VEC Stainless steel ECTFE-coated U Change over VTF Stainless steel PTFE-lined H Increased hysteresis H Hastelloy PT100 Temperature probe PT 100 (2-,3- or 4-core) HC Hastelloy C..TH.. Temperature switch... C - closing or opening P PVC R... Current limitation using resistor.. Ohm PP Polypropylene N acc. to NMUR DIN EN PF PVDF W... ngular design (V,P,PP) 4 Guide tube length OD Guide tube L.../... L.../ length in mm... OD in mm 5 Float design see page 32/33.../....../ Material (code 3, 1st key)... Float OD in mm 6 Connection cable Cable material Optional adder.../....../ length in Meter - PVC grey SL Earth connection blue PVC blue SIL Silicone ÖL Ölflex Order example Connection Connection Guide tube material Guide tube Float Cable design / material size contact function length / OD length / material Code FV - 50/6/F - V S O U - L950/12 - V Switch function on rising level Switch point L3 = 905 mm Chance over Switch point L2 = 400 mm Opening Switch point = 190 mm Closing 7

8 KSR Magnetic Float Switches Stainless steel SS 316 Ti (1.4571) M20x1,5 M20x1,5 Connection cable =... =... = ERV-..."-V.-L.../..-V RV-..."-V.-L.../V FV-.../.../..-V.-L.../V Electrical connection Cable PVC grey, PVC blue, Terminal box luminium 64 x 58 x 34 mm, with 1 contact Silicone, Ölflex luminium 80 x 75 x 57 mm, 2 or more contacts Option Polypropylene, Polyester, Stainless steel Process connection Mounting thread upwards Mounting thread downwards Mounting flange DIN DN50-DN200, PN6-PN100 SP 3 /8" SP 1 /2" SP 1 1 /2" or SP 2" NSI 2"-8", Class Guide tube - OD 12 or 14 mm 18 mm 12 or 14 mm 18 mm 12 or 14 mm 18 mm Guide tube length max mm 6000 mm 3000 mm 6000 mm 3000 mm 6000 mm Float V44, V52, V62, V83 guide tube - OD 12 or 14 mm V80, V98, V105, V120 guide tube - OD 18 mm Limit S.G. 85% Limit S.G. 50% see KSR Floats page 32/33 Nominal pressure Temperature range PVC / Ölflex cable -10 C C -30 C C standard Silicone cable -30 C C High temperature Optional code (HT..) +150 C C see page 34 Low temperature Optional code (TT..) -30 C C Switch function optional closing S, opening O or change-over SPDT U - on rising level Number of contacts PVC cable 6 x S or O or 4 x U 6 x S or O or 4 x U Silicone cable 3 x S or O or 2 x U Switch rating closing 230V C; 100V; 1 230V DC; 50W; 0.5 opening 230V C; 100V; 1 230V DC; 50W; 0.5 change-over 230V C; 40V; 1 230V DC; 20W; 0.5 ttention: Designs without earthing connection - use low voltage only e.g. contact protection relays (see catalogue 1011) or external protective earth Orientation vertical ± 30 Ingress protection IP 65 Materials , , Titanium, Hastelloy and others available upon request 8

9 KSR Magnetic Float Switches Stainless steel SS 316 Ti (1.4571) - adjustable M20x1,5 M20x1,5 to adjust loosen counter nut Connection cable WF 27 to adjust loosen counter nut WF 27 to adjust loosen counter nut WF SP 1 /2 =... =... =... RV- 1 /2"-V.-L.../12-V verst. RV-..."-V.-L.../12-V..-verst. FV-.../.../..-V.-L.../12-V..-verst. Electrical connection Cable PVC grey, PVC blue, Terminal box luminium 64 x 58 x 34 mm, with 1 contact Silicone, Ölflex luminium 80 x 75 x 57 mm, 2 or more contacts Option Polypropylene, Polyester, Stainless steel Process connection Mounting thread downwards Mounting thread downwards Mounting flange DIN DN50-DN200, PN6-PN100 SP 1 /2" SP 1 1 /2" or SP 2" NSI 2"-8", Class Guide tube - OD Guide tube length max. 12 mm 3000 mm Float V44, V52, V62, V83 Limit S.G. 85% Limit S.G. 50% see KSR Floats page 32/33 Nominal pressure 5 bar Temperature range PVC- / Ölflex cable -10 C C -30 C C Silicone cable -30 C C Switch function optional closing S, opening O or change-over SPDT U - on rising level Number of contacts PVC cable 6 x S or O or 4 x U 6 x S or O or 4 x U Silicone cable 3 x S or O or 2 x U Switch rating closing 230V C; 100V; 1 230V DC; 50W; 0.5 opening 230V C; 100V; 1 230V DC; 50W; 0.5 change-over 230V C; 40V; 1 230V DC; 20W; 0.5 ttention: Designs without earthing connection - use low voltage only e.g. contact protection relays (see catalogue 1011) or external protective earth Orientation vertical ± 30 Ingress protection IP 54 IP 65 Materials , , Titanium, Hastelloy and others available upon request

10 KSR Magnetic Float Switches II 1G EEx ia IIC T3-T6 KEM 01 TEX 1053X II 2D T80 C IP6X Process Raised temperature terminal box X < 60 C 0 mm < 135 C 60 mm < 180 C 80 mm M20x1,5 X M20x1,5 =... X = RV..."-V.-L.../..-V..-Ex 60-FV.../..-V.-L.../..-V..-Ex Electrical connection Terminal box luminium 80 x 75 x 57 mm, Option Polyester, Stainless steel Process connection Mounting thread downwards Mounting flange SP 1" - SP 2" DIN DN50 - DN150, PN6 - PN64 NSI 2"-6", Class Guide tube - OD 12 mm oder 14 mm 18mm 12 mm oder 14 mm 18 mm Guide tube length max mm 6000 mm 3000 mm 6000 mm Float VE44, VE52, VE62, VE83 guide tube OD 12 mm and 14 mm VE80, VE98, VE105, VE120 guide tube OD 18 mm Limit S.G. 85% Limit S.G. 50% see KSR Floats page 32/33 Nominal pressure Temperature class T3 T4 T5 T6 Process temperature max. 180 C 130 C 95 C 80 C mbient temperature at terminal box max. 60 C 60 C 60 C 60 C Switch function Number of contacts Switch rating optional closing S or opening O or change-over SPDT U - on rising level 6 x S or O or 4 x U Orientation vertical ± 30 only for use in certified intrinsically safe circuits with Umax 36 V, Imax 100 m Ingress protection IP 65 Options /PT 100 = Temperature probe /PT 1000 = Temperature probe /..TH. = Temperature switch... C - closing or opening /N = acc. to NMUR DIN EN Materials , Titanium and Hastelloy upon request 10

11 KSR Magnetic Float Switches CE II 2G EEx d IIC T6-T4 LCIE 03 TEX 6154 X Stainless steel SS 316 Ti (1.4571) NPT 1 /2" NPT 3 /4" M20x1,5 NPT 1 /2" NPT 3 /4" M20x1,5 =... =... L-DF-RV-...-V.-L.../ L-DF-FV-.../.../..-V.-L.../ Electrical connection Terminal box luminium Option: Stainless steel Process connection Mounting thread downwards Mounting flange SP 1 1 /2" - SP 2" DIN DN50 - DN200, PN6 - PN64 NSI 2"-8", Class Guide tube - OD 12 mm oder 14 mm 18mm 12 mm oder 14 mm 18 mm Guide tube length max mm 6000 mm 3000 mm 6000 mm Float VE44, VE52, VE62, VE83 guide tube OD 12 mm and 14 mm VE80, VE98, VE105, VE120 guide tube OD 18 mm Limit S.G. 85% Limit S.G. 50% see KSR Floats page 32/33 Nominal pressure Temperature class T4 T5 T6 Process temperature max. 120 C 95 C 80 C Switch function change-over SPDT U - on rising level max. Number of contacts 4 x U Switch rating change-over SPDT 230 V C, 40V; V DC, 20 W; 0.5 Orientation vertical ± 30 Ingress protection IP

12 KSR Magnetic Float Switches Food industry design - Stainless steel SS 316 L M20x1,5 M20x1,5 =... Dairy fitting acc. to DIN =... Clamp connection acc. to DIN U U MRV-...-VE.-L.../..-VE.. FCV-...-VE.-L.../..-VE.. Electrical connection Terminal box luminium 64 x 58 x 34 mm, with 1 contact luminium 80 x 75 x 57 mm, 2 or more contacts Option Polypropylene, Polyester, Stainless steel Process connection Dairy fitting acc. to DIN Clamp-connection acc. to DIN DN50 - DN150 DN25 DN100 or 1" - 4" Guide tube - OD 12 mm, 14 mm or 18 mm Guide tube length max mm guide tube OD 12 mm and 14 mm, 6000 mm guide tube OD 18 mm Float VE44, VE52, VE62, VE83, guide tube OD 12 mm and 14 mm VE80, VE98, VE105, VE120, guide tube OD 18 mm Limit S.G. 85% Limit S.G. 50% see KSR Floats page 32/33 Nominal pressure Temperature range standard -30 C C High temperature (HT..) +150 C C see page 31 Switch function optional closing S, opening O or change-over SPDT U - on rising level Number of contacts 6 x S or O or 4 x U Switch rating closing 230V C; 100V; 1 230V DC; 50W; 0.5 opening 230V C; 100V; 1 230V DC; 50W; 0.5 change-over 230V C; 40V; 1 230V DC; 20W; 0.5 ttention: Designs without earthing connection - use low voltage only e.g. contact protection relays (see catalogue 1011) or external protective earth Orientation vertical ± 30 Ingress protection IP 65 Distance between contacts U 2 contacts 2 contacts Float type min. min. 1 float 2 floats mm mm mm mm mm mm VE or VE or VE or VE or VE VE VE VE Connection diagrams page 32-33

13 KSR Magnetic Float Switches Switchpoint dimensions Page 8/9/10 1 contact 2 contacts 3 contacts =... U U L2 =... =... L2 =... U L3 =... =... 4 contacts 5 contacts 6 contacts L3 =... U L4 =... L2 =... =... L2 =... =... L2 =... =... U L5 =... L4 =... L3 =... L5 =... U L6 =... L4 =... L3 = Distance between contacts Float type U 2 contacts 2 contacts min. min. 1 float 2 floats mm mm mm mm mm mm V or V or V or V or V V V V Connection diagrams page 34/35 13

14 KSR Magnetic Float Switches Stainless steel SS 316 Ti (1.4571) - una float M20x1,5 M20x1,5 Connection cable 12 =... SP 3 /8 WF 22 =... = ERV- 3 /8"-V.-L.../ RV-..."-V.-L.../..-.. FV-.../.../..-V.-L.../..-.. Electrical connection Cable PVC grey, PVC blue, Terminal box luminium, Polypropylene, Polyester, Stainless steel Silicone, Ölflex Process connection Mounting thread upwards Mounting thread downwards Mounting flange SP 3 /8" SP 1", SP 1 1 /2" or SP 2" DIN DN40-DN100, PN6-PN40 NSI 1 1 /2"- 4", Class Guide tube - OD Guide tube length max. 12 mm 3000 mm Float 30, 40 Limit S.G. 85% Limit S.G. 50% see KSR Floats page 32/33 Nominal pressure Temperature range -10 C C Switch function optional closing S, opening O or change-over SPDT U - on rising level Number of contacts PVC cable 6 x S or O or 4 x U 6 x S or O or 4 x U Silicone cable 3 x S or O or 2 x U Switch rating closing 230V C; 100V; 1 230V DC; 50W; 0.5 opening 230V C; 100V; 1 230V DC; 50W; 0.5 change-over 230V C; 40V; 1 230V DC; 20W; 0.5 ttention: Designs without earthing connection - use low voltage only e.g. contact protection relays (see catalogue 1011) or external protective earth Orientation vertical ± 30 Ingress protection IP 65 14

15 KSR Magnetic Float Switches Switchpoint dimensions Page 14 1 contact 2 contacts 3 contacts =... =... =... U U L2 =... L2 =... U L3 =... 4 contacts 5 contacts 6 contacts L2 =... L2 =... =... L2 =... L3 =... U L4 =... =... =... U L5 =... L4 =... L3 =... L5 =... U L6 =... L4 =... L3 = Distance between contacts Float type U 2 contacts 2 contacts min. min. 1 float 2 floats mm mm mm mm mm mm Connection diagrams page Connection diagrams page 34/35 15

16 KSR Magnetic Float Switches Stainless steel SS 316 Ti (1.4571) Terminal box Coupler plug SC4 Coupler plug SC5 Coupler plug SC7 M20x1,5 Connection cable 12 SP 1 /8 WF 14 =... =... =... = ERV- 1 /8"-V.-L.../ ERV- 1 /8"-V.-L.../8-PP ERV- 1 /8"- V.-L.../8-V29/ Electrical connection Cable PVC grey, PVC blue, Silicone, Ölflex Optional Terminal box luminium 64 x 58 x 34 mm Coupler plug SC4 C F-4P Coupler plug SC5 C F-5P Coupler plug SC7 C F-7P Process connection Mounting thread upwards SP 1 /8" Option Mounting thread downwards SP 3 /4" or SP 1" Guide tube - OD 8 mm Guide tube length max. 500 mm Float una Polypropylene Stainless steel 23, 25 PP27 V29/0,15 or V29/0,2 Limit S.G. 85% Limit S.G. 50% see KSR Floats page 32/33 Nominal pressure Temperature range -10 C C -10 C C -10 C C Switch function optional closing S, opening O or change-over SPDT U - on rising level Number of contacts 3 x S or O or 1 x U Switch rating closing 250V C; 10V; V DC; 5W; 0.25 opening 250V C; 10V; V DC; 5W; 0.25 change-over 28V C; 6V; V DC; 3W; 0.3 ttention: Designs without earthing connection - use low voltage only e.g. contact protection relays (see catalogue 1011) or external protective earth Orientation vertical ± 30 Ingress protection IP 54 with optional terminal box or connecting plug IP 65 16

17 KSR Magnetic Float Switches Switchpoint dimensions Page 16 Float type.. Float type PP27 Float type V29/.. Connection diagrams 1 contact 1 contact 1 contact Colour coding to IEC 757 =... =... =... U N 1 switchpoint U U U 1 switchpoint U N K 2 contacts 2 contacts 2 contacts U L2 =... U L2 =... =... L2 =... =... U =... 2 switchpoints U K L2 N 3 contacts 3 contacts 3 contacts PVC cable U L3 =... L2 =... =... U L3 =... L2 =... =... U L3 =... L2 =... =... 3 switchpoints U PK L2 GY L3 N Silicone cable 3 switchpoints U K L GY N L3 Distance between contacts Float type U 2 contacts min. min. 2 floats mm mm mm mm mm PP V V29/ V29/

18 KSR Magnetic Float Switch ngular design - Stainless steel SS 316 Ti (1.4571) SP WF M20x1,5 M20x1, ERV- 3 /8"-W..V.-L.../12-V Electrical connection Cable PVC grey, PVC blue, Silicone, Ölflex Option Terminal box Process connection Mounting thread SP 3 /8" Option Mounting thread SP 1 1 /2" or SP 2" Mounting flange acc. to DIN or NSI Guide tube - OD Guide tube length max. 12 mm 3000 mm Float V44, V52, V62, V83 Limit S.G. 85% Limit S.G. 50% see KSR Floats page 32/33 Nominal pressure Temperature range Switch function PVC and Ölflex cable -10 C C, Silicone cable -30 C C optional closing S, opening O or change-over SPDT U - on rising level Number of contacts PVC cable 6 x S or O or 4 x U, Silicone cable 3 x S or O or 2 x U Switch rating closing 230V C; 100V; 1 230V DC: 50W; 0.5 opening 230V C; 100V; 1 230V DC: 50W; 0.5 change-over 230V C; 40V; 1 230V DC: 20W; 0.5 ttention: Designs without earthing connection - use low voltage only e.g. contact protection relays (see catalogue 1011) or external protective earth Orientation vertical ± 30 Ingress protection IP 65 Distance between contacts Float U W 2 contacts 2 contacts type mm mm min. mm min. mm min. mm 1 float mm 2 floats mm V or V or V or V or Connection diagrams page 34/35 18

19 KSR Magnetic Float Switches ngular design - PVC or Polypropylene W=... W=... SP 3 /8 WF 22 SP 3 /8 WF 22 WF 22 U =... =... U ERP- 3 /8"-W..P.-L.../12-P Electrical connection Cable PVC grey, PVC blue, Silicone, Ölflex Process connection Mounting thread SP 3 /8" Guide tube - OD Guide tube length max. 12 mm 1000 mm Float P44 PP44 Limit S.G. 85% Limit S.G. 50% see KSR Floats page 32/33 Nominal pressure Temperature range 0 C C -10 C C Switch function optional closing S, opening O or change-over SPDT U - on rising level Number of contacts 4 x S or O or 3 x U Switch rating closing 230V C; 100V; 1 230V DC; 50W; 0.5 opening 230V C; 100V; 1 230V DC; 50W; 0.5 change-over 230V C; 40V; 1 230V DC; 20W; 0.5 Orientation vertical ± 30 Ingress protection IP 54 ERPP- 3 /8"-W..PP.-L.../12-PP Distance between contacts U W 2 contacts 2 contacts Float type min. min. min. 1 float 2 floats mm mm mm mm mm mm mm P PP Connection diagrams page 34/35 19

20 KSR Magnetic Float Switches PVC, Polypropylene, PVDF 20x1,5 M20x1,5 12 =... Connection cable SP 3 /8 WF 22 =... = PVC ERP- 3 /8"-P.-L.../12-P RP-..."-P.-L.../12-P44 FP-.../10-P.-L.../12-P44 Polypropylene ERPP- 3 /8"-PP.-L.../12-PP RPP-..."-PP.-L.../12-PP44 FPP-.../10-PP.-L.../12-PP44 PVDF ERPF- 3 /8"-PF.-L.../12-PF RPF-..."-PF.-L.../12-PF44 FPF-.../10-PF.-L.../12-PF44 Electrical connection Cable PVC grey, PVC blue Terminal box Polypropylene 80 x 82 x 55 mm Ölflex Process connection Mounting thread upwards Mounting thread downwards Mounting flange SP 3 /8" SP 1 1 /2" or SP 2" DIN DN50 DN100 PN10 Form NSI 2" - 4", Class 150 FF Guide tube - OD 12 mm Guide tube length max. 500 mm Float PVC P44 Polypropylene PP44 PVDF PF44 Limit S.G. 85% Limit S.G. 50% see KSR Floats page 32/33 Nominal pressure Temperature range PVC 0 C C Polypropylene -10 C C PVDF -10 C C Switch function optional closing S, opening O or change-over SPDT U - on rising level Number of contacts 4 x S or O (PP max.3) or 3 x U (PP max.2) Switch rating closing 230V C; 100V; 1 230V DC; 50W; 0.5 opening 230V C; 100V; 1 230V DC; 50W; 0.5 change-over 230V C; 40V; 1 230V DC; 20W; 0.5 Orientation vertical ± 30 Ingress protection IP 54 IP 65 20

21 KSR Magnetic Float Switches PVC, Polypropylene, PVDF Connection cable M20 x 1,5 M20 x 1,5 14 SP 1/2 WF 27 =... =... =... PVC ERP- 1 /2"-P.-L.../16-P PRP-2"-P.-L.../16-P55 PFP-.../10-P.-L.../16-P55 Polypropylene ERPP- 1 /2"-PP.-L.../16-PP PRPP-2"-PP.-L.../16-PP55 PFPP-.../10-PP.-L.../16-PP55 PVDF ERPF- 1 /2"-PF.-L.../16-PF PRPF-2"-PF.-L.../16-PF55 PFPF-.../10-PF.-L.../16-PF55 Electrical connection Cable PVC grey, PVC blue Terminal box Polyester 80 x 75 x 55 mm Ölflex Process connection Mounting thread upwards Mounting thread downwards Mounting flange SP 1 /2" SP 2" DIN DN65 DN125 PN10 Form NSI 2 1 /2" - 4", Class 150 FF Guide tube - OD 16 mm, reinforced with metal insert Guide tube length max mm Float PVC P55 Polypropylene PP55 PVDF PF55 Limit S.G. 85% Limit S.G. 50% see KSR Floats page 32/33 Nominal pressure Temperature range PVC 0 C C Polypropylene -10 C C PVDF -10 C C Switch function optional closing S, opening O or change-over SPDT U - on rising level Number of contacts 6 x S or O or 4 x U Switch rating closing 230V C; 100V; 1 230V DC; 50W; 0.5 opening 230V C; 100V; 1 230V DC; 50W; 0.5 change-over 230V C; 40V; 1 230V DC; 20W; 0.5 Orientation vertical ± 30 Ingress protection IP

22 KSR Magnetic Float Switches PVC, Polypropylene, PVDF Connection cable M20x1,5 M20x1,5 24 SP 1 =... WF 32 =... = PVC ERP-1"-P.-L.../20-P PRP-2"-P.-L.../20-P.. PFP-.../10-P.-L.../20-P.. Polypropylene ERPP-1"-PP.-L.../20-PP PRPP-2"-PP.-L.../20-PP.. PFPP-.../10-PP.-L.../20-PP.. PVDF ERPF-1"-PF.-L.../20-PF PRPF-2"-PF.-L.../20-PF.. PFPF-.../10-PF.-L.../20-PF.. Electrical connection Cable PVC grey, PVC blue, Terminal box Polyester 80 x 75 x 55 mm Ölflex Process connection Mounting thread upwards Mounting thread downwards Mounting flange SP 1" SP 2" DIN DN65 DN125 PN10 Form NSI 2 1 /2" - 5", Class 150 FF Guide tube - OD 20 mm, reinforced with metal insert Guide tube length max mm Float PVC P55/26 or P80 Polypropylene PP55/26 or PP80 PVDF PF55/26 or PF80 Limit S.G. 85% Limit S.G. 50% see KSR Floats page 32/33 Nominal pressure Temperature range PVC 0 C C Polypropylene -10 C C PVDF -10 C C Switch function optional closing S, opening O or change-over SPDT U - on rising level Number of contacts 6 x S or O or 4 x U Switch rating closing 230V C; 100V; 1 230V DC; 50W; 0.5 opening 230V C; 100V; 1 230V DC; 50W; 0.5 change-over 230V C; 40V; 1 230V DC; 20W; 0.5 Orientation vertical ± 30 Ingress protection IP 65 22

23 KSR Magnetic Float Switches Switchpoint dimensions Page 20/21/22 1 contact 2 contacts 3 contacts =... U U L2 =... =... L2 =... U L3 =... =... 4 contacts 5 contacts 6 contacts L2 =... =... L2 =... =... L3 =... U L4 =... L2 =... =... U L5 =... L4 =... L3 =... L5 =... U L6 =... L4 =... L3 = Distance between contacts Float type U 2 contacts 2 contacts min. min. 1 float 2 floats mm mm mm mm mm mm P44 PP PF P55 PP55 PF P55/26 PP55/26 PF55/ P80 PP80 PF Connection diagrams page 34/35 23

24 KSR Magnetic Float Switches Stainless steel SS 316 Ti (1.4571), ECTFE-coated Option: anti-static M20x1,5 = FVEC-.../.../..-VEC.-L.../12-VEC.. Electrical connection Terminal box luminium 64 x 58 x 34 mm, with 1 contact luminium 80 x 75 x 57 mm, 2 or more contacts Option Polypropylene, Polyester, Stainless steel FVEC-.../.../..-VEC.-L.../18-VEC.. Process connection Mounting flange DIN DN50 - DN200, PN6 PN40, NSI 2" - 8", Class Guide tube - OD 12 mm 18 mm Guide tube length max mm 4000 mm Float VEC45, VEC53, VEC63, VEC84 VEC81, VEC99, VEC106, VEC121 Limit S.G. 85% Limit S.G. 50% see KSR Floats page 32/33 Nominal pressure Temperature range depending on liquid Switch function optional closing S, opening O or change-over SPDT U - on rising level Number of contacts 3 x S or O or 2 x U 6 x S or O or 4 x U Switch rating closing 230V C; 100V; 1 230V DC; 50W; 0.5 opening 230V C; 100V; 1 230V DC; 50W; 0.5 change-over 230V C; 40V; 1 230V DC; 20W; 0.5 ttention: Designs without earthing connection - use low voltage only e.g. contact protection relays (see catalogue 1011) or external protective earth Orientation vertical ± 30 Ingress protection IP 65 24

25 KSR Magnetic Float Switches Switchpoint dimensions Page 24 1 contact 2 contacts 3 contacts =... U L2 =... =... U Impulse contact L2 =... U L3 =... =... Impulse contact Impulse contact 4 contacts 5 contacts 6 contacts L3 =... U L4 =... L2 =... =... Impulse contact Impulse contact Impulse contact L4 =... U L5 =... L3 =... L2 =... =... Impulse contact Impulse contact Impulse contact Impulse contact L5 =... U L6 =... L4 =... L3 =... L2 =... =... Impulse contact Impulse contact Impulse contact Impulse contact Impulse contact Float type U Distance between contacts min. min. 2 contacts mm mm mm mm mm VEC VEC VEC VEC VEC VEC VEC VEC Connection diagrams page 34/35 25

26 KSR Magnetic Float Switches Special flange design - Stainless steel SS 316 Ti (1.4571) 51 K 45 =... 5 OD12 OD , =... 5 OD12 OD44 5, SC4FP-V.-L.../12-40 SC..FM-V..-L.../12-V44 Electrical connection Coupler plug C F-4P Coupler plug C F-5P C F-7P Process connection Oval flange, Polyamide rass flange Guide tube - OD Guide tube length max. 12 mm 3000 mm Float 40 V44 Limit S.G. 85% Limit S.G. 50% see KSR Floats page 32/33 Nominal pressure Temperature range 0 C C -10 C C Switch function optional closing S, opening O or change-over SPDT U - on rising level Number of contacts 2 x S or O or 1 x U 3 x S or O or 2 x U Switch rating closing 230V C; 100V; 1 230V DC; 50W; 0.5 opening 230V C; 100V; 1 230V DC; 50W; 0.5 change-over 230V C; 40V; 1 230V DC; 20W; 0.5 Orientation vertical ± 30 Ingress protection IP 65 Connection diagrams page 34/35 26

27 KSR Suspended Float Switches Stainless steel SS 316 Ti (1.4571) - una float Compression fitting SP 1 1 /2 or SP 2" Connection cable Heat-shrink sleeve Spacer OD 44 mm Spacer OD 44 mm OD12 OD 40 HV Öl Electrical connection Cable 3 m Ölflex Process connection Compression fitting PG 9, Option: mounting thread SP 1 1 /2" or SP 2" Polypropylene Guide tube - OD 12 mm Guide tube length 130 mm Float 40 Option: V44 Nominal pressure atmospheric Temperature range -10 C C Switch function optional closing S, opening O or change-over SPDT U - on rising level Number of contacts 1 Switch rating 48V C; 20V; V DC, 10W; 0.2 Orientation vertical Ingress protection IP 68 Connection diagrams page 34/

28 KSR ypass Float Switches Chamber luminium or ronze 27, , ,5 ~ Terminal box Chamber Drain plug SP 1 / U RU Chamber luminium lmg5 ronze Rg5 Nominal pressure (Chamber) max. 1 bar max. 6 bar Process connection Compression fitting GE10-LR, brass Distance centre-to-centre 55 mm Electrical connection Terminal box, luminium 64 x 58 x 34 mm Guide tube - OD 12 mm Stainless steel SS 316 Ti (1.4571) Float V44 Limit S.G. 85% see KSR Floats page 32/33 Limit S.G. 50% Temperature range Switch function -30 C C 1 change-over SPDT (U) Switch rating 230V C, 40V, 1 230V DC, 20W, 0.5 Orientation vertical ± 30 Ingress protection IP 65 28

29 KSR ypass Float Switches Chamber Stainless steel SS 316 Ti (1.4571) 27,5 M = (95) = OD 60,3 Terminal box Chamber Welding stubs S... Drain plug SP 1 /2 60 M= (102) =... Terminal box Chamber Welding stubs S OD 60,3 Drain plug SP 1 /2 -V M... -V M...-TR Pressure Equipment Directive 97/23/EC Chamber Stainless steel SS 316 Ti (1.4571) Nominal pressure (Chamber) 0.9 bar 16 bar with process flange PN16 40 bar with process flange PN40 Process connection S... = welding stubs OD F.../.../... = flanges acc. to DIN or NSI GM.. = threaded stubs, female GN.. = threaded stubs, male Distance centre-to-centre M = 80 mm mm Electrical connection Terminal box luminium 64 x 58 x 34 mm, with 1 contact luminium 80 x 75 x 57 mm, 2 or more contacts Guide tube - OD 12 mm or 14 mm Float V44 V52 Limit S.G. 85% see KSR Floats page 32/33 Limit S.G. 50% Temperature range standard -30 C C High temperature (HT..) +150 C C see page 31 Switch function optional closing S, opening O or change-over SPDT U - on rising level Number of contacts 6 x S or O or 4 x U depending on distance centre-to-centre M... Switch rating closing 230V C; 100V; 1 230V DC; 50W; 0.5 opening 230V C; 100V; 1 230V DC; 50W; 0.5 change-over 230V C; 40V; 1 230V DC; 20W; 0.5 Orientation vertical ± 30 Ingress protection IP 65 Options process connection V M Process connection Flange connection F / / Male thread GN Female thread GM Switch function 29

30 KSR Magnetic Float Switches Sanitary design - Stainless steel SS 316 L Connection cable =... WF 15 SP 3 /8 L2=... =... L3=... L2=... Impulse contact U U =... Impulse contact Impulse contact U ERV- 3 /8"-V.-L.../17-V80/3/ Electrical connection Cable PVC grey, PVC blue, Silicone, Ölflex Option Terminal box Process connection Mounting thread upwards SP 3 /8" Option Mounting flange acc. to DIN or NSI Dairy fitting acc. to DIN Clamp connection acc. to DIN Sanitary nozzle (Ingoldstutzen) Guide tube - OD 17,2 mm Stainless steel SS 316 L (1.4435) or ground and polished Guide tube length max mm Float V80/3/... Stainless steel SS 316 L (1.4435) or ground and polished Limit S.G. 85% 715 kg/m 3 Limit S.G. 50% 1220 kg/m 3 Nominal pressure 25 bar Temperature range PVC and Ölflex cable -10 C C, Silicone cable -30 C C Switch function optional closing S, opening O or change-over SPDT U - on rising level Number of contacts PVC cable 6 x S or O or 4 x U, Silicone cable 3 x S or O or 2 x U Switch rating closing 230V C; 100V; 1 230V DC; 50W; 0.5 opening 230V C; 100V; 1 230V DC; 50W; 0.5 change-over 230V C; 40V; 1 230V DC; 20W; 0.5 ttention: Designs without earthing connection - use low voltage only e.g. contact protection relays (see catalogue 1011) or external protective earth Orientation vertical ± 30 Ingress protection IP 65 U Distance between contacts Float type min. min. 2 contacts mm mm mm mm mm V80/ , Connection diagrams page 34/35 30

31 KSR Magnetic Float Switches Contact protection measures To ensure reliable operation and highest possible service life, we recommend using one of the following circuits. S1 Inductive load C S1 Current measurement with oscilloscope C R E V C R C RC-modules acc. to table Example: C = 0.33µF/24V DC 24 V DC R M I () Inductive load DC without current limitation S V DC Shunt diode e. g. 1N with current limitation not allowed allowed t ( s) Current limitation with capacitive load e.g. PLC and cables >50m + 24 V DC V C S1 S1 R S R S C 1 C 1 SPS Current limitation with electronic timers Electr. timer Rs= 22 Ohm (47 Ohm with 10 V contacts) C 1 = internal capacitance Rs= 220 Ohm (230 V C) C 1 = internal capacitance Protective RC-modules d Please use RC-modules according to the table below. Rating of the switches and supply voltage will determine the type to be used. For reed contacts 10-40V Capacitance Resistance Voltage Type 0.33 µf 100 Ohm 24V C 3/ µf 220 Ohm 48V C 3/ µf 470 Ohm 115V C 3/ µf 1500 Ohm 230V C 3/230 For reed contacts V Capacitance Resistance Voltage Type 0.33 µf 47 Ohm 24V C 3/ µf 100 Ohm 48V C 3/ µf 470 Ohm 115V C 3/115 d= OD16 mm - OD25 mm 0.33 µf 1000 Ohm 230V C 3/230 I = 26 mm - 58 mm 200 I Others types might lead to destruction or lower service life of the reed contacts Remarks for high and low temperature design Contact function optional closing (S) or opening (O) on rising level max. number of contacts 2, 1 float per contact, distance - L2 according float size Switching capacity closing or opening 48V C; 20V; V DC; 10W;

32 KSR Magnetic Float Switches Spherical floats OD C D D = Limit S.G. at 85% immersed float E E = Nominal S.G. at 50% immersed float OD Material Type * C Max.operating Max.operating Weight Volume Limit S.G. Nominal S.G. Code 6 pressure temperature (D) 85% (E) 50% mm mm mm bar C g cm 3 kg/m 3 kg/m 3 Stainless steel SS 316 Ti V29/ (1.4571) V29/ V V V V V V V Titanium Grade 2 (3.7035) T T T52/0, T52/0, T T T T T T Stainless steel SS 316 Ti VEC dep. on liquid (1.4571) ECTFE-coated VEC dep. on liquid VEC dep. on liquid VEC dep. on liquid VEC dep. on liquid VEC dep. on liquid VEC dep. on liquid

33 KSR Magnetic Float Switches Cylindrical floats OD C D D = Limit S.G. at 85% immersed float E E = Nominal S.G. at 50% immersed float OD Material Type * C Max.operating Max.operating Weight Volume Limit S.G. Nominal S.G. Code 6 pressure temperature (D) 85% (E) 50% mm mm mm bar C g cm 3 kg/m 3 kg/m 3 Stainless steel SS 316 Ti V (1.4571) V Titanium Grade 2 (3.7035) T una / PVC P P P55/ P55/ P Polypropylene PP PP PP PP PP55/ PP PVDF PF PF PF55/ PF Stainless steel SS 316 Ti VEC dep. on liquid (1.4571) ECTFE-coated

34 KSR Magnetic Float Switches Connection diagrams Colour coding to IEC 757 PVC cable Silicone cable Terminal box max. temperature 90 C max. temperature 150 C max. temperature 260 C opening change-over opening change-over opening change-over or closing or closing or closing 1 switchpoint 1 switchpoint 1 switchpoint 1 switchpoint 1 switchpoint 1 switchpoint U N U N K U N U N K U N U N K 2 switchpoints K K N L2 U 3 switchpoints GN N YE L2 GY PK L3 U 2 switchpoints YE GN N U PK L2 GY 3 switchpoints U/RD RD WH 2 switchpoints K K N L2 U 3 switchpoints N WH YE L2 GN U L3 RD 2 switchpoints YE GN N U RD L2 WH 2 switchpoints K K N L2 U 3 switchpoints N WH YE L2 GN U L3 RD 2 switchpoints YE GN N U RD L2 WH 3 switchpoints WH K OG 4 switchpoints YE GN L2 4 switchpoints YE GN L RD WH GN N YE GY PK U L2 L3 L4 N U PK L3 GY 4 switchpoints GY/RD K RD WH GN N YE GY PK U L2 L3 L4 N U PK L3 GY 4 switchpoints WH K 5 switchpoints K VT RD L2 WH GN L3 N YE L4 GY PK L5 U VT U/RD RD WH YE GN N U PK GY L2 L3 L4 5 switchpoints RD WH GN L2 N YE L3 GY PK L4 U VT L5 CLER OG YE GN N U PK GY RD VT CLER L2 L3 L4 6 switchpoints 6 switchpoints 34 GY/RD U/RD K VT RD WH GN N YE GY PK U L2 L3 L4 L5 L6 RD WH GN N YE GY PK U VT CLER K OG L2 L3 L4 L5 L6

35 KSR Magnetic Float Switches Connection diagrams Colour coding to IEC 757 Coupler plug SC4 Coupler plug SC.. Coupler plug SH opening change-over SPDT opening change-over SPDT opening change-over SPDT or closing or closing or closing 5P und 7P 5P und 7P 1 switchpoint 1 switchpoint 1 switchpoint 1 switchpoint 1 switchpoint 1 switchpoint P und 7P switchpoints 2 switchpoints 7P 2 switchpoints L L2 7P 3 switchpoints L2 4 5 L3 6 2 switchpoints L L2 3 switchpoints L2 4 5 L switchpoints L2 6 8 KSR Magnetic Float Switches with temperature switches PVC or PVC cable Silicone cable or PVC or PVC cable Terminal box Silicone cable or Terminal box Silicone cable or Terminal box Terminal box Levelcontact 1 Temp switch 1 Levelcontact 2 Temp switches 1 Levelcontact 2 Temp switches 1 Levelcontact 1 Temp switch 1 Levelcontact 2 Temp switches 1 Levelcontact 2 Temp switches K K N U GN N YE GY PK U 55 C 75 C N WH YE GN U RD 55 C 75 C U RD WH N GN U/RD RD WH YE GN PK GY 55 C 75 C WH K OG GN N U PK 55 C 75 C Coupler plug SC4 Coupler plug SC.. or SH Coupler plug SC.. or SH 1 Levelcontact 1 Temp switch Levelcontact 1 Temp switch Levelcontact 1 Temp switch

36 KSR-KUELER Niveau-Messtechnik G Zwingenberg Germany Tel (0) Fax (0) [email protected] 07/ WR / ST Printed in Germany Subject to technical alterations

37 KSR Level Sensors / Transmitters

38 KSR KUELER Niveau-Messtechnik G Zwingenberg Germany Tel ++49 (0) Fax ++49 (0) [email protected] KULER FRNCE S Cernay KSR KUELER (UK) Level Measurement & Control Ltd. Molesey, Surrey KT8 1QZ KSR KUELER (SCNDINVI) 2970 Hørsholm KSR KUELER (ITLY) Misura di Livello rembate S.(G) KSR KUELER (US) Level Control Products of merica Inc. Clarksville, V KSR KUELER (SINGPORE) Level Measurement & Control Pte. Ltd. Singapore SHNGHI KSR KUELER utomation Instruments Co. Ltd. Shanghai / China 2

39 pprovals Contents Technischer Überwachungsverein Südwestdeutschland e.v. Materials and type approval. pproved for pressure vessels acc. to D-Merkblatt HP 0 IExU Institut für Sicherheitstechnik GmbH Physikalisch Technische undesanstalt PT undesamt für Wehrtechnik und eschaffung Germanischer Lloyd Netherlands KEM France Laboratoire Central des Industries Electriques ureau Veritas Norway Det Norske Veritas Czech Republic Osvědčení o Nevýbušnosti FTZÚ Ostrava Radvanice KSR Level Sensors / Transmitters Description 4 pplications 5 Compass, Product range 6 Type code 7 KSR Level Sensors / Transmitters Stainless steel SS 316 Ti 8 PVC, Polypropylene, PVDF 9-11 Stainless steel ECTFE-coated 12 Stainless steel PTFE-lined 12 Food industry design 13 Sanitary design 14 For hazardous area EEx d IIC T6-T4 15 For hazardous area II 1/2G EEx ia IIC T4-T6 16 Guide tube length / Order information 17 Spherical floats 18 Cylindrical floats 19 Slovakia Osvědčení o Nevýbušnosti EVPÚ Nová Dubnica Russia Gosgortechnadzor OGS Oil & Gas Safety US Factory Mutual Research Corporation Underwriters Laboratories, Inc. Canada Canadian Standards ssociation 3

40 KSR Level Sensors / Transmitters KSR Level Sensors/Transmitters are used to measure and transmit the level of liquids in conjunction with a KSR Control Unit. It is based on the float principle with magnetic transmission in a 3-wire potentiometer circuit. float with a built-in magnetic system actuates small reed contacts through the wall of the guide tube. These reed switches form a resistance measuring chain that continuously generates a voltage proportional to the height of the level. The resistance measuring chain is closely stepped and is made up from small chips soldered onto a PC. Due to this assembly the generated voltage is virtually continuous. Depending on requirements and design different contact separations from 5 to 20 mm are available. Signal transmission: External control units and set point relays please refer to catalogue 1011 or Loop-powered control units in terminal box, m output. Technical advantages The simple operating principle is suitable for a wide variety of applications. Continuous measurement of liquid levels independent of physical or chemical changes of the liquid, e.g. foam, conductivity, dielectric constant, S.G., pressure, vacuum, temperature, vapour, condensation, bubbles, boiling effects. Signal transmission over large distances. Simple installation and commissioning, onetime calibration only, no re-calibration necessary. Display proportional to the height of the level or the contents of the vessel. Set point relays continuously adjustable over full range. High repeatability of set points. Interface and product level measurement possible at -S.G. 50 kg / m3. SIL-Chip pplication limits: T = -80 C to +200 C P = vakuum to 10 MPa ρ = 400 kg/m3 High availability of corrosion resistant materials for applications in all industries: Chemical, petrochemical, and pharmaceutical industry, liquid natural gas, offshore, ship-building, power plants, manufacturing industry, water treatment, food and beverages. pplication specific designs available. Explosion-proof designs. Programmable head-mounted transmitter units (see catalogue 1011). blue 100 % Circuit Diagram Level Sensor ChipHousing ccuracy of KSR Level Sensors / Transmitters 10,0% 0% VK 5 VK 10 VK 15 VK 20 1,0% 0,1% Measuring range in mm black brown

41 KSR Level Sensors / Transmitters pplications Standard Fieldbus PLC or display 4-20 m Current repeater (active) Control room Control Unit e.g. MF Resistance 4-20 m PLC or display Head-mounted transmitter e.g. XT 42 Fieldbus e.g. Foundation Fieldbus Control Unit or Gate Resistance Head-mounted transmitter e.g Product level Interface Ex-Zone 0 Ex-Zone 1, 2 PLC or display (non-ex) Current repeater (active, Ex) PLC or display (non-ex) Current repeater (active, Ex) 4-20 m not intrinsically safe 4-20 m not intrinsically safe Control Unit e.g. KFD2-.. Safe Ex* Resistance 4-20 m intrinsically safe PLC or display (Ex or non-ex) Head-mounted transmitter e.g. XT 42 SI Control Unit e.g. KFD2-.. Safe Ex* Resistance 4-20 m intrinsically safe PLC or display (Ex or non-ex) Head-mounted transmitter e.g. XT 42 SI Level Sensor Type NMG ll Level Sensors out of metals or anti-static plastics *Ex-Zone 0 in vessel *only Ex-Zone 1 or 2 5

42 KSR Level Sensors / Transmitters Compass This page is intended to guide you through the product range of KSR KUELER for level sensors / transmitters. Please select connecting option and material and turn to the page referred to in the following table. Material Process Connection Stainless steel Stainless steel PVC ECTFE SS 316 Ti SS 316 Ti PP PTFE (1.4571) (1.4571) PVDF Thread Page Page SP 3 /8" 8 9 / 10 / 11 SP 1 /2" SP 1" Thread Page Page Page SP 1 1 /2" 8 15 / 16 9 / 10 / 11 SP 2" Flange Page Page Page Page DN...PN / 16 9 / 10 /

43 KSR Level Sensors / Transmitters Type code Code 1st Key 2nd Key 3rd Key 1 Electrical connection Design process connection Material process connection.../.../... - (none) - connecting cable ER Mounting thread upwards (SP) V Stainless steel SS 316 Ti Terminal box luminium R Mounting thread downwards (SP) VE Stainless steel electro-polished Terminal box Polypropylene ENPT Mounting thread upwards (NPT) VEC Stainless steel ECTFE-coated P Terminal box Polyester NPT Mounting thread downwards (NPT) VTF Stainless steel PTFE-lined VT Terminal box Stainless steel MR Dairy fitting acc. to DIN T Titanium SS 316 Ti with screw cap F Flange (DIN, NSI, JIS ) H Hastelloy D Terminal box luminium FC Clamp connection acc.to DIN HC Hastelloy C flameproof IS Sanitary nozzle (Ingoldstutzen) P PVC SC4 Coupler plug C F-4P PP Polypropylene SC5 Coupler plug C F-5P PF PVDF SC7 Coupler plug C F-7P SH Coupler plug Harting HN 7 D SQ Coupler plug QUICKON max.4-pin 2 Size process connection.../.../ Thread size in inches... Dairy fitting size DN 50 - DN / Flange nominal size.../ Flange pressure rating... Flange face DIN DN 50 - DN 200 PN 6 - PN 100 Standard form C optional E,,F,N NSI 2-8 Class Standard RF optional RTJ,FF,ST,SG JIS 2 (DN 50) - 8 (DN 200) 5 K- 63 K Standard RF optional RTJ,FF,ST,SG Clamp DN 25 - DN 100; Guide tube material Contact separation Optional code.../.../... V Stainless steel SS 316 Ti K mm HT.. High temperature design* 120 C C VE Stainless steel electro-polished K mm TT.. Low temperature design* -10 C C VEC Stainless steel ECTFE-coated K mm *only contact separations 5/10/15 mm VTF Stainless steel PTFE-lined K mm T Titanium K mm PT100 Temperature probe PT 100 (2-,3- or 4-core) H Hastelloy K mm..th.. Temperature switch... C - closing or opening HC Hastelloy C K mm P PVC K mm PP Polypropylene PF PVDF 4 Option, Head-mounted transmitter in terminal box see catalogue TS Standard design type XT 42 TE Ex-design type XT 42 SI T Programmable type 5343 TD HRT -Protocol type Guide tube length OD Guide tube L.../... L.../ length in mm... OD in mm 6 Float design see page /....../ Material (code 3, 1st key)... Float OD in mm 7 Connection cable Cable material.../....../ length in Meter - PVC grey blue PVC blue SIL Silicone ÖL Ölflex Ordering examples Connection Connection Guide tube material Option Guide tube Float Cable design / material size contact separation length / OD length / material Code FV - 50/6/F - VK15/TT30 - TS - L950/12 - V44R - - 7

44 KSR Level Sensors / Transmitters Stainless steel SS 316 Ti (1.4571) Connecting cable PG 11 PG 11 Guide tube length L =... L 1 =... WF 22 or WF % Level Guide tube length L =... L 1 =... WF 30 or WF % Level Guide tube length L =... L 1 =... Flange 100 % Level Float OD Float OD Float OD ERV-...-VK..-L.../..-V..R-1... RV-...-VK..-L.../..-V..R FV-.../.../..-VK..-L.../..-V..R Electrical connection Cable PVC grey, PVC blue, Terminal box luminium 80 x 75 x 57 mm Silicone, Ölflex Option Polypropylene, Polyester, Stainless steel Process connection Mounting thread Mounting thread Mounting flange upwards downwards DIN DN50-DN200, PN6-PN100 SP 3 /8 SP 1 /2 SP 1 1 /2 or SP 2 NSI 2-8,Class Guide tube OD 12 or 14 mm 18 mm 12 or 14 mm 18 mm 12 or 14 mm 18 mm Guide tube length max mm 6000 mm 3000 mm 6000 mm 3000 mm 6000 mm Float V44R, V52R, V62R, V83R guide tube - OD 12 or 14 mm V80R, V98R,V105R, V120R guide tube - OD 18 mm Limit S.G. 85% Nominal S.G. 50% see KSR Floats page 18/19 Nominal pressure Temperature range PVC- / Ölflex cable -10 C C -20 C C Standard Silicone cable -10 C C High temperature Optional code (HT..) +120 C C Low temperature Optional code (TT..) -20 C C Contact separation K 20 = 20,0 mm K 16 = 16,0 mm K 12 = 12.7 mm K 8 = 8,00 mm only guide tube OD 14 and 18 mm K 6 = 6.35 mm only guide tube OD 14 and 18 mm HT- or TT-Design K 15 (.T..) = 15 mm K 10 (.T..) = 10 mm K 5 (.T..) = 05 mm Overall resistance of measuring chain Cable length Orientation vertical ± 30 Ingress protection IP 65 dependent on length and contact separation Distance between level sensor/transmitter and control unit max m, 3-core, shielded Materials SS 316 (1.4435), , Titanium, Hastelloy and others available upon request Head-mounted transmitter in terminal box see catalogue

45 KSR Level Sensors / Transmitters PVC Connecting cable PG 11 PG 11 Guide tube length L =... L 1 =... WF27 or WF % Level Guide tube length L =... L 1 =... WF % Level Guide tube length L =... L 1 =... Flange 100 % Level Float OD Float OD Float OD ERP-...-PK..-L.../..-P..R-1... RP-...-PK..-L.../..-P..R PFP-.../10-PK..-L.../..-P..R Electrical connection Cable PVC grey, PVC blue, Terminal box Polyester 80 x 75 x 55 mm Silicone, Ölflex Process connection Mounting thread Mounting thread Mounting flange upwards downwards DIN DN65-DN125, PN10 Form SP 1 /2 SP 1 SP 2 NSI 2 1 /2-5,Class 150 FF Guide tube - OD 16 mm 20 mm 16 mm 20 mm 16 mm 20 mm Guide tube length max mm 5000 mm 3000 mm 5000 mm 3000 mm 5000 mm Float P55R guide tube - OD 16 mm P55R/26, P80R guide tube - OD 20 mm Limit S.G. 85% see KSR Floats page 18/19 Nominal S.G. 50% Nominal pressure max. 0.3 MPa Temperature range 0 C C Contact separation K 20 = 20,0 mm K 16 = 16,0 mm K 12 = 12.7 mm K 8 = 8,00 mm only guide tube OD 20 mm K 6 = 6.35 mm only guide tube OD 20 mm Overall resistance of measuring chain Cable length Orientation vertical ± 30 Ingress protection IP 65 dependent on length and contact separation Distance between level sensor/transmitter and control unit max m, 3-core, shielded Head-mounted transmitter in terminal box see catalogue

46 KSR Level Sensors / Transmitters Polypropylene Connecting cable PG 11 PG 11 Guide tube length L =... L 1 =... WF27 or WF % Level Guide tube length L =... L 1 =... WF % Level Guide tube length L =... L 1 =... Flange 100 % Level Float OD Float OD Float OD ERPP-...-PPK..-L.../..-PP..R-1... RPP-...-PPK..-L.../..-PP..R PFPP-.../10-PPK..-L.../..-PP..R Electrical connection Cable PVC grey, PVC blue, Terminal box Polyester 80 x 75 x 55 mm Silicone, Ölflex Process connection Mounting thread Mounting thread Mounting flange upwards downwards DIN DN65-DN125, PN10 Form SP 1 /2 SP 1 SP 2 NSI 2 1 /2-5,Class 150 FF Guide tube - OD 16 mm 20 mm 16 mm 20 mm 16 mm 20 mm Guide tube length max mm 5000 mm 3000 mm 5000 mm 3000 mm 5000 mm Float PP55R guide tube OD 16 mm PP55R/26, PP80R guide tube OD 20 mm Limit S.G. 85% see KSR Floats page 18/19 Nominal S.G. 50% Nominal pressure max. 0.3 MPa Temperature range -10 C C Contact separation K 20 = 20,0 mm K 16 = 16,0 mm K 12 = 12.7 mm K 8 = 8,00 mm only guide tube OD 20 mm K 6 = 6.35 mm only guide tube OD 20 mm Overall resistance of measuring chain Cable length Orientation vertical ± 30 Ingress protection IP 65 dependent on length and contact separation Distance between level sensor/transmitter and control unit max m, 3-core, shielded Head-mounted transmitter in terminal box see catalogue

47 KSR Level Sensors / Transmitters PVDF Connecting cable PG 11 PG 11 Guide tube length L =... L 1 =... WF27 or WF % Level Guide tube length L =... L 1 =... WF % Level Guide tube length L =... L 1 =... Flange 100 % Level Float OD Float OD Float OD ERPF-...-PFK..-L.../..-PF..R-1... RPF-...-PFK..-L.../..-PF..R PFPF-.../10-PFK..-L.../..-PF..R Electrical connection Cable PVC grey, PVC blue, Terminal box Polyester 80 x 75 x 55 mm Silicone, Ölflex Process connection Mounting thread Mounting thread Mounting flange upwards downwards DIN DN65-DN125, PN10 Form SP 1 /2 SP 1 SP 2 NSI 2 1 /2-5,Class 150 FF Guide tube - OD 16 mm 20 mm 16 mm 20 mm 16 mm 20 mm Guide tube length max mm 5000 mm 3000 mm 5000 mm 3000 mm 5000 mm Float PF55R guide tube OD 16 mm PF55R/26, PF80R guide tube OD 20 mm Limit S.G. 85% see KSR Floats page 18/19 Nominal S.G. 50% Nominal pressure max. 0.3 MPa Temperature range -10 C C Contact separation K 20 = 20,0 mm K 16 = 16,0 mm K 12 = 12.7 mm K 8 = 8,00 mm only guide tube OD 20 mm K 6 = 6.35 mm only guide tube OD 20 mm Overall resistance of measuring chain Cable length Orientation vertical ± 30 Ingress protection IP 65 dependent on length and contact separation Distance between level sensor/transmitter and control unit max m, 3-core, shielded Head-mounted transmitter in terminal box see catalogue

48 KSR Level Sensors / Transmitters Stainless steel SS 316 Ti (1.4571), ECTFE-coated or PTFE-lined Option: anti-static PG 11 PG 11 Flange L 1 =... Flange L 1 =... Guide tube length L = % Level Guide tube length L = % Level Float OD Float OD Electrical connection FVEC-.../../..-VECK..-L.../18-VEC..R FVTF-.../../..-VTFK..-L.../25-TF..R Terminal box luminium 80 x 75 x 57 mm, Option: Polypropylene, Polyester, Stainless steel Process connection Mounting flange to DIN DN50-DN200, PN6-PN100 or to NSI 2-8, Class Guide tube - OD 18 mm 25 mm, PTFE-lining = 3.5 mm thick Guide tube length max mm 5000 mm Float VEC81R, VEC99R, VEC106R, VEC121R TF80R, TF90R Limit S.G. 85% see KSR Floats page 18/19 Nominal S.G. 50% Nominal pressure see KSR Floats page 18/19 max. 0.3 MPa Temperature range dep. on liquid Contact separation K 20= 20,00 mm K 16= 16,00 mm K 12= mm K 8= 8,00 mm K 6= 6.35 mm Overall resistance of measuring chain dependent on length and contact separation Cable length Orientation vertical ± 30 Ingress protection IP 65 Distance between level sensor/transmitter and control unit max m, 3-core, shielded Head-mounted transmitter in terminal box see catalogue

49 KSR Level Sensors / Transmitters Food industry design - Stainless steel SS 316 L PG 11 PG 11 L 1 =... Dairy fitting acc. to DIN L 1 =... Clamp connection acc.to DIN Guide tube length L = % Level Guide tube length L = % Level Float OD Float OD MRV-...-VEK..-L.../..-VE..R Electrical connection Terminal box luminium 80 x 75 x 57 mm, Option: Polypropylene, Polyester, Stainless steel Process connection Dairy fitting acc. to DIN Clamp connection acc.to DIN DN50-DN150 DN25-DN100 or 1-4 Guide tube - OD 12 mm, 14 mm, 18 mm Guide tube length max mm guide tube OD 12 and 14 mm, 6000 mm guide tube OD 18 mm Float VE44R, VE52R, VE62R, VE83R guide tube OD 12 and 14 mm VE80R, VE98R. VE105R, VE120R guide tube OD 18 mm Limit S.G. 85% Nominal S.G. 50% see KSR Floats page 18/19 Nominal pressure Temperature range High temperature -20 C C Optional code (HT..) +120 C C Low temperature Optional code (TT..) -20 C C Contact separation K 20 = mm K 16 = mm K 12 = mm K 8 = 8.00 mm only guide tube OD 14 and 18 mm K 6 = 6.35 mm only guide tube OD 14 and 18 mm HT- or TT-Design K 15 (.T..) = 15,00 mm K 10 (.T..) = 10,00 mm K 5 (.T..) = 5,00 mm Overall resistance of measuring chain dependent on length and contact separation Cable length Orientation vertical ± 30 Ingress protection IP 65 Distance between level sensor/transmitter and control unit max m, 3-core, shielded Head-mounted transmitter in terminal box see catalogue 1011 FCV-...-VEK..-L.../..-VE..R

50 KSR Level Sensors / Transmitters Sanitary design - Stainless steel SS 316 L Connecting cable WF15 Guide tube length L =... L 1 = % Level Float OD ERV- 3 /8-VK..-L.../17-V80R2/3/ Electrical connection Cable: PVC grey, PVC blue, Silicone, Ölflex Option: Terminal box Process connection Mounting threadmounting flange to DIN or NSI upwards Dairy fitting acc. to DIN SP 3 /8 Clamp connection acc.to DIN Sanitary nozzle (Ingoldstutzen) Guide tube - OD 17.2 mm Stainless steel 316 L (1.4435) or Uranus 6 (1.4539) - ground and polished Guide tube length max mm Float V80R2/3/.. Stainless steel 316 L (1.4435) or Uranus 6 (1.4539) - ground and polished Limit S.G. 85% 715 kg/m 3 Nominal S.G. 50% 1220 kg/m 3 Nominal pressure 2.5 MPa Temperature range PVC- / Ölflex cable -10 C C -20 C C Standard Silicone cable -10 C C High temperature Optional code (HT..) +120 C C Low temperature Optional code (TT..) -20 C C Contact separation K 20= 20,00 mm K 16= 16,00 mm K 12= mm K 8= 8,00 mm K 6= 6.35 mm HT- or TT-Design K 15 (.T..) = 15 mm K 10 (.T..) = 10 mm K 5 (.T..) = 5 mm Overall resistance of measuring chain dependent on length and contact separation Cable length Orientation vertical ± 30 Ingress protection IP 65 Distance between level sensor/transmitter and control unit max m, 3-core, shielded Head-mounted transmitter in terminal box see catalogue 1011

51 KSR Level Sensors / Transmitters II 2G EEx d IIC T6-T4 LCIE 03 TEX 6156 X - Stainless steel SS 316 Ti (1.4571) NPT 1 /2" NPT 3 /4" M 20 x 1.5 NPT 1 /2" NPT 3 /4" M 20 x 1.5 Terminal box Terminal box Guide tube length L =... L 1 =... WF30 or WF36 SP 1 1 /2" or SP 2" 100 % Level Guide tube length L =... L 1 =... Flange 100 % Level Float OD Float OD F-DF-RV..-VK..-L.../..-V..R F-DF-FV.../..-VK..-L.../..-V..R Electrical connection Terminal box luminium Process connection Mounting thread Mounting flange downwards DIN DN50-DN350, PN6-PN40 SP 1 1 /2" or SP 2" NSI 2"-14", Class Guide tube - OD 12 mm, 14 mm, 18 mm, Guide tube length max mm guide tube OD 12 and 14 mm, 6000 mm guide tube OD 18 mm Float V44R, V52R, V62R, V83R guide tube OD 12 and 14 mm V80R, V98R,V105R, V120R guide tube OD 18 mm Limit S.G. 85% Nominal S.G. 50% see KSR Floats page 18/19 Nominal pressure Temperature range T4-120 C, T5-95 C, T6-80 C Contact separation K 20= 20,00 mm K 16= 16,00 mm K 12= mm K 8= 8,00 mm only guide tube OD 14 and 18 mm K 6= 6.35 mm only guide tube OD 14 and 18 mm Overall resistance of measuring chain dependent on length and contact separation Connection cable 3-core, shielded Orientation vertical ± 30 Ingress protection IP 65 Head-mounted transmitter in terminal box see catalogue

52 KSR Level Sensors / Transmitters II 1/2G EEx ia IIC T6-T4 KEM 01 TEX 1052 X Stainless steel SS 316 Ti (1.4571) PG 11 PG 11 X WF30 or WF36 X Process Raised temperature terminal box X < 60 C 0 mm < 100 C 60 mm Guide tube length L =... L 1 = % Level Guide tube length L =... L 1 =... Flange 100 % Level Float OD Float OD NMG125-RV..-VK..-L.../..-V..R- (MU) NMG125-FV.../..-VK..-L.../..-V..R- (MU) Electrical connection Terminal box luminium 80 x 75 x 57 mm, Option Stainless steel, Polyester Process connection Mounting thread Mounting flange downwards DIN DN50-DN200, PN6-PN100 SP 1 1 /2" or SP 2" NSI 2"-8", Class Guide tube - OD 12 mm, 14 mm, 18 mm Guide tube length max. see option and on page 17 Float V44R, V52R, V62R, V83R guide tube OD 12 and 14 mm V80R, V98R,V105R, V120R guide tube OD 18 mm Limit S.G. 85% Nominal S.G. 50% see KSR Floats page 18/19 Nominal pressure Temperature class T4 T5 T6 Surface temperature max. 135 C 100 C 85 C Process temperature max. 100 C 65 C 50 C mbient temperature at terminal box max. 60 C 60 C 60 C Contact separation Chip design Open chain..k 20 = 20,00 mm..k 15 = 15,00 mm..k 16 = 16,00 mm..k 10 = 10,00 mm..k 12 = mm..k 5 = 5,00 mm..k 8 = 8,00 mm only guide tube OD 14 and 18 mm..k 6 = 6.35 mm only guide tube OD 14 and 18 mm Overall resistance of measuring chain 3.2 kohm kohm Optional code MU approx Ohm Control circuit for hazardous area EEx ia IIC, only for use in certified intrinsically safe circuits Transmitter external with max. 120 m, max. 28 V Head-mounted transmitter acc. to certificate of transmitter Type code MU Connection cable only for use in certified intrinsically safe circuits with max. 50 m, max. 20 V 3-core, shielded Orientation vertical ± 30 Ingress protection IP 65 Materials Titanium and Hastelloy upon request Head-mounted transmitter in terminal box see catalogue

53 KSR Level Sensors / Transmitters Limitation of max. guide tube length for KSR Level Sensor/Transmitter type NMG Order information 100% level % L... L... L... M... 0 % Option Option Mounted on top of tank Mounted on top of tank and fixed at bottom of tank max. length Guide tube max. length 660 mm OD 12 x mm 940 mm OD 14 x mm 1600 mm OD 14 x mm 3000 mm OD mm Please always provide dimension and insertion length L. (It is not possible to change the measuring range after manufacture). = 100%-level (distance flange face to waist of float) M = Measuring range (distance 0% - 100%) L = Insertion length of level sensor/transmitter Installation examples L % M... L... 0 % 17

54 KSR Level Sensors / Transmitters Spherical floats Ø C D D = Limit S.G. at 85% immersed float E E = Nominal S.G. at 50% immersed float Ø Material Type * C Max.operating Max.operating Weight Volume Limit S.G. Nominal S.G. Code 6 pressure temperature (D) 85% (E) 50% mm mm mm MPa C g cm 3 kg/m 3 kg/m 3 Stainless steel SS 316 Ti V52R (SV) (1.4571) V62R (SV) V83R (SV) V80R (SV23) V98R (SVC) V105R (SVD) V120R (SVF23) V120R/ V200R (SV200) V300R (SV300) Titanium Grade 2 (3.7035) T52R T52R/0, T52R/0, T62R T83R T80R T98R T105R T120R Stainless steel SS 316 Ti VEC81R dep. on liquid (1.4571) ECTFE-coated VEC99R dep. on liquid VEC106R dep. on liquid VEC121R dep. on liquid Type code in brackets for design Ex-0 18

55 KSR Level Sensors / Transmitters Cylindrical floats Ø C D D = Limit S.G. at 85% immersed float E E = Nominal S.G. at 50% immersed float Ø Material Type * C Max.operating Max.operating Weight Volume Limit S.G. Nominal S.G. Code 6 pressure temperature (D) 85% (E) 50% mm mm mm MPa C g cm 3 kg/m 3 kg/m 3 Stainless steel SS 316 Ti V44R (SVK) Titanium Grade 2 (3.7035) T44R PVC P55R P55R/ P80R Polypropylene PP55R PP55R/ PP80R PVDF PF55R PF55R/ PF80R PTFE TF80R dep. on liquid TF90R dep. on liquid Type code in brackets for design Ex

56 KSR KUELER Niveau-Messtechnik G D Zwingenberg Tel ++49 (0) Fax ++49 (0) [email protected]

57 KSR Magnetostrictive Level Transmitters (High ccuracy)

58 KSR KUELER Niveau-Messtechnik G Zwingenberg Germany Tel ++49 (0) Fax ++49 (0) [email protected] KULER FRNCE S Cernay KSR KUELER (UK) Level Measurement & Control Ltd. Molesey, Surrey KT8 1QZ KSR KUELER (SCNDINVI) 2970 Hoersholm KSR KUELER (ITLY) Misura di Livello rembate S.(G) KSR KUELER (US) Level Control Products of merica Inc. Charlotte, NC KSR KUELER (SINGPORE) Level Measurement & Control Pte. Ltd. Singapore SHNGHI KSR KUELER utomation Instruments Co. Ltd. Shanghai / China

59 pprovals Contents KSR Magnetostrictive Level Transmitters Germany IExU Institut für Sicherheitstechnik GmbH Description 4 Type code 5 KSR Magnetostrictive Level Transmitters Stainless steel (316Ti) 6 Food Industry - Design 7 Pharmaceutical Design 8 PVC, Polypropylene, PVDF 9 Stainless steel E-CTFE-coated 10 Stainless steel PTFE-lined 10 Magnetic Level Gauge / ypass - Design 11 Float designs 12 Length limitations for FFG-...-Ex 13 KSR KUELER Quality 14 Zoll 1 /8" 1 /4" 3 /8" 1 /2" 3 /4" Schrift 70 % 1 /8" hoch 30 % 1 /8" tief 0 % 1 /8" 3 /8" (DN10) - 4" (DN100) 1 /2" - 2", NSI 16.5, Class 300 Eingesetzte Sonderzeichen rial Narrow < > ± ~ µ ø OD } { [ ] Symbol Ω ϕ

60 KSR Magnetostrictive Level Transmitters KSR Magnetostrictive Level Transmitters Type FFG-T-... are used for continuous, remote liquid level measurement and based on position monitoring of a magnetic float following the magnetostrictive principle. The measuring process is initiated by a current impulse. This current generates an axial magnetic field (3) along the length of a wire (1) made of magnetostrictive material, which is held under tension inside the guide tube. The float, which sits on the liquid surface, is fitted with permanent magnets (4). When the pulse reaches the float the two magnetic fields interact and a torsional force results. torsional stress wave (5) is induced in the wire. piezoceramic converter in the transmitter housing (2) at the end of the wire converts this into an electrical signal. y measuring the elapsed transit time, it is possible to determine the start point of the torsional stress wave and therefore the float position with a high degree of accuracy. Technical advantages The simple and effective principle of operation makes these devices ideally suited for a plethora of applications. Constant measurement of liquid levels, independent of physical and chemical changes of the medium, such as: foaming, conductivity, dielectric constant, pressure, vacuum, temperature, vapours, condensation, bubbles, boiling effects, S.G. changes. Signal transmission over long distances. Simple installation and commissioning - oneoff initial calibration adjustment, no further calibration necessary. Interface and total level measurement at -S.G. 50 kg / m 3. pplication limits: T = 200 C to +200 C P = vacuum to 100 bar ρ 400 kg/m 3 vailability of many corrosion resistant materials facilitates use in applications in all industry sectors: chemical, petrochemical, oil and gas, pharmaceutical, off-shore, ship building, power plants, manufacturing, water treatment, food and beverages. pplication specific designs and solutions available. Explosion-proof designs. ➁ ➀ ➂ ➄ ➃ ➄ ➀ Wire ➁ Electronics housing ➂ Magnetic field ➃ Magnet ➄ Torsional wave

61 KSR Magnetostrictive Level Transmitters Type code Code 1 asic type FFG 2 Transmitter Housing T Transmitter housing stainless steel 3 Process connection Material (Process connection).../... R Mounting thread downwards (DIN/SP) V Stainless steel (316Ti) NPT Mounting thread downwards (NPT) VE Stainless steel electropolished MR Dairy pipe fitting to DIN VEC Stainless steel E-CTFE-coated F Flange (DIN, NSI or JIS) VTF Stainless steel PTFE-lined FC Clamp-connection to DIN (Triclamp) T Titanium IS Sanitary nozzle (Ingold nozzle) H Hastelloy HC Hastelloy C P PVC PP Polypropylene PF PVDF 4 Size process connection.../.../ Mounting thread size in inches... Dairy pipe fitting size DN 50 DN / Flange nominal size.../ Flange pressure rating... Flange face DIN DN 50 - DN 200 PN 6 - PN 100 Standard Form C optional E,,F,N NSI 2-8 Class Standard RF optional RTJ,FF,ST,SG JIS 3 / 8 (DN 10) - 4 (DN 100) 5 K- 63 K Standard RF optional RTJ,FF,ST,SG Clamp DN 25 - DN 100; Guide tube (sensor tube) material... V Stainless steel (316Ti) H Hastelloy VE Stainless steel electropolished HC Hastelloy C VEC Stainless steel E-CTFE-coated P PVC VTF Stainless steel PTFE-lined PP Polypropylene T Titanium PF PVDF 6 4 Guide tube length Measuring range Diameter.../.../... L.../ Length in mm M.../ Range in mm... Tube OD 7 Float design (Page 12).../....../ Material (Code 5)... Float OD in mm 8 pprovals... Ex Ex-Design Type code example: asic- Transmitter Connection Connection Guide tube Guide tube length Float pproval Type housing Material Size Material Measuring range Tube OD Code FFG - T - FV - 50/6/F - V - L950/M850/12 - V44 - Ex

62 KSR Magnetostrictive Level Transmitters Stainless steel (316Ti) Type code Ex only: II 1/2G EEx ia IIC T6-T3 IExU 02 TEX 1124 X OD 52 Cable gland M16x1,5 OD 52 Cable gland M16x1,5 U 120 Stainless steel transmitter housing Material Ingress protection IP68 U 120 Stainless steel transmitter housing Material Ingress protection IP68 WF 30 or WF 36 L 1 =... SP 1 1 /2 or SP 2 L 1 =... Mounting flange Guide tube length L =... Measuring range M = 100 % level Guide tube OD 12 or OD 18 Float Guide tube length L =... Measuring range M= 100 % level Guide tube OD 12 or OD 18 Float Float OD Float OD MF FFG-T-RV...-V-L.../M.../..-V.. (-Ex) FFG-T-FV/.../...-V-L.../M.../..-V.. (-Ex) Electrical connection Transmitter housing stainless steel , Ingress protection IP68 Process connection Mounting thread Flange SP 1 1 / 2" or SP 2 to DIN: DN50 - DN200, PN6 - PN100 to NSI: 2" - 8", Class Guide tube OD 12 mm 18 mm 12 mm 18 mm Guide tube length max mm 6000 mm 3000 mm 6000 mm Float V44, V52, V62, V83 Guide tube OD 12 mm V80, V98, V105, V120 Guide tube OD 18 mm Limit S.G. 85% Nominal S.G. 50% see page 12 (float designs) Nominal pressure see page 12 (float designs) Temperature range Liquid -45 C C Standard design Liquid -200 C C HT design Transmitter housing -40 C C Ex-Design Category 1/2 Liquid Transmitter housing T6-25 C C -40 C C T5-25 C C -40 C C T4-25 C C -40 C C T3-25 C C -40 C C Connection 2-wire Supply voltage Output signal VDC m Permissible circuit values Type of protection intrinsically safe EEx ib IIC U i < 30 V ; I i < 200 m ; L i < 250 µh ; C i < 5 nf Error signal ccuracy / linearity Resolution nalogue section Load djustable to 3.6 m or 21.5 m etter ±0.5 mm < 0.1 mm ± 0.1 % (20 C) % / K 900 Ohm at U = 30V DC ; 650 Ohm at U = 24V DC ; 100 Ohm at U = 12V DC

63 KSR Magnetostrictive Level Transmitters Food Industry Design Stainless steel , (316L) Type code Ex only: II 1/2G EEx ia IIC T6-T3 IExU 02 TEX 1124 X OD 52 Cable gland M16x1,5 OD 52 Cable gland M16x1,5 U 120 Stainless steel transmitter housing Material Ingress protection IP68 U 120 Stainless steel transmitter housing Material Ingress protection IP68 L 1 =... Guide tube length L =... Measuring range M= Dairy pipe fitting to DIN % level Guide tube Float L 1 =... Guide tube length L =... Measuring range M= Mounting Flange / Clamp Connection 100 % level Guide tube Float Float OD Float OD FFG-T-MRVE...-VE-L.../M.../..-VE.. (-Ex) FFG-T-FCVE/...-VE-L.../M.../..-VE.. (-Ex) Electrical connection Transmitter housing stainless steel , Ingress protection IP68 Process connection Dairy pipe fitting to DIN Clamp-connection to DIN (Triclamp) DN50 - DN150 DN25 - DN100 or 1" - 4" Guide tube OD 12 mm 18 mm 12 mm 18 mm Guide tube length max mm 6000 mm 3000 mm 6000 mm Float V44, V52, V62, V83 Guide tube OD 12 mm V80, V98, V105, V120 Guide tube OD 18 mm Limit S.G. 85% Nominal S.G. 50% see page 12 (float designs) Nominal pressure see page 12 (float designs) Temperature range Liquid -45 C C Standard design Liquid -200 C C HT design Transmitter housing -40 C C Ex-Design Category 1/2 Liquid Transmitter housing T6-25 C C -40 C C T5-25 C C -40 C C T4-25 C C -40 C C T3-25 C C -40 C C Connection 2-wire Supply voltage VDC Output signal m Permissible circuit values Type of protection intrinsically safe EEx ib IIC U i < 30 V ; I i < 200 m ; L i < 250 µh ; C i < 5 nf Error signal ccuracy / linearity Resolution nalogue section Load djustable to 3.6 m or 21.5 m etter ±0.5 mm < 0.1 mm ± 0.1 % (20 C) % / K 900 Ohm at U = 30V DC ; 650 Ohm at U = 24V DC ; 100 Ohm at U = 12V DC

64 KSR Magnetostrictive Level Transmitters Pharmaceutical Design Stainless steel (316L) and Type code Ex only: II 1/2G EEx ia IIC T6-T3 IExU 02 TEX 1124 X U 120 OD 52 Cable gland M16x1,5 Stainless steel transmitter housing Material Ingress protection IP68 Sanitary Ingold nozzle with union nut and O-ring L 1 =... Guide tube Guide tube length L =... Measuring range M= 100 % level Float Float OD MF FFG-T-IS-V-L.../M.../17,2-V80/88R4/3/35 (-Ex) FFG-T-IS-V-L.../M.../17,2-V80R/4V/39 (-Ex) Electrical connection Transmitter housing stainless steel , Ingress protection IP68 Process connection IS = Sanitary nozzle (Ingold nozzle) MR = Dairy pipe fitting DIN or other sanitary FC = Clamp-connection (Triclamp) F = Flange (DIN, NSI, JIS) fittings Guide tube OD 17.2 mm Stainless steel or , ground and polished, R a <0.4 Guide tube length max mm Float V80/88R4/3/35 Stainless steel , ground and polished, R a <0.4 V80R/4V/39 Stainless steel , electropolished Limit S.G. 85% 715 kg/m 3 Nominal S.G. 50% 1220 kg/m 3 Nominal pressure 10 bar Temperature range Liquid -45 C C Standard design Liquid -200 C C HT design Transmitter housing -40 C C Ex-Design Category 1/2 Liquid Transmitter housing T6-25 C C -40 C C T5-25 C C -40 C C T4-25 C C -40 C C T3-25 C C -40 C C Connection Supply voltage Output signal 2-wire VDC m Permissible circuit values Type of protection intrinsically safe EEx ib IIC U i < 30 V ; I i < 200 m ; L i < 250 µh ; C i < 5 nf Error signal ccuracy / linearity Resolution nalogue section Load djustable to 3.6 m or 21.5 m etter ±0.5 mm < 0.1 mm ± 0.1 % (20 C) % / K 900 Ohm at U = 30V DC ; 650 Ohm at U = 24V DC ; 100 Ohm at U = 12V DC

65 KSR Magnetostrictive Level Transmitters PVC, Polypropylene, PVDF OD 52 OD 52 Cable gland M16x1,5 Cable gland M16x1,5 U 120 Stainless steel transmitter housing Material Ingress protection IP68 U 120 Stainless steel transmitter housing Material Ingress protection IP68 WF 36 SP 2 Mounting flange L 1 =... L 1 =... Guide tube length L =... Measuring range M= 100 % level Guide tube OD 20 Float Guide tube length L =... Measuring range M= 100 % level Guide tube OD 20 Float Float OD Float OD PVC FFG-T-RP...-P-L.../M.../..-P.. FFG-T-FP/.../...-P-L.../M.../..-P.. Polypropylene FFG-T-RPP...-PP-L.../M.../..-PP.. FFG-T-FPP/.../...-PP-L.../M.../..-PP.. PVDF FFG-T-RPF...-PF-L.../M.../..-PF.. FFG-T-FPF/.../...-PF-L.../M.../..-PF.. Electrical connection Transmitter housing stainless steel , Ingress protection IP68 Process connection Mounting thread Mounting flange SP 2 to DIN: DN65 - DN125, PN10 Form to NSI: 2 1 / 2" - 5", Class 150 FF Guide tube OD 20 mm Guide tube length max mm Float PVC P55/26 or P80 Polypropylene PP55/26 or PP80 PVDF PF55/26 or PF80 Limit S.G. 85% see page 12 (float designs) Nominal S.G. 50% Nominal pressure max. 3 bar Temperature range Liquid 0 C C PVC -10 C C Polypropylene -10 C C PVDF Transmitter housing -40 C C Connection 2-wire Supply voltage VDC Output signal m Error signal djustable to 3.6 m or 21.5 m ccuracy / linearity etter ±0.5 mm Resolution nalogue section Load < 0.1 mm ± 0.1 % (20 C) % / K 900 Ohm at U = 30V DC ; 650 Ohm at U = 24V DC ; 100 Ohm at U = 12V DC

66 KSR Magnetostrictive Level Transmitters Stainless steel ECTFE-coated and PTFE-lined Option: anti-static OD 52 Cable gland M16x1,5 OD 52 Cable gland M16x1,5 U 120 Stainless steel transmitter housing Material Ingress protection IP68 U 120 Stainless steel transmitter housing Material Ingress protection IP68 Mounting flange L 1 =... Guide tube length L =... Measuring range M= 100 % level Guide tube Float L 1 =... Guide tube length L =... Measuring range M= Mounting flange 100 % level Guide tube Float Float OD Float OD Electrical connection FFG-T-FVEC/.../ -VEC-L.../M.../18-VEC.. FFG-T-FVTF/.../...-VTF--L.../M.../25-TF.. Transmitter housing stainless steel , Ingress protection IP68 Process connection Mounting flange to DIN DN50 - DN200, PN6 - PN100 or to NSI 2" - 8", Class Guide tube OD 18 mm 25 mm, PTFE-Sleeve = 3.5 mm thick Guide tube length max mm 5000 mm Float VEC81, VEC99, VEC106, VEC121 TF80, TF90 Limit S.G. 85% see page 12 (float designs) Nominal S.G. 50% Nominal pressure see page 12 (float designs) max. 3 bar Temperature range Process dep. on liquid Transmitter housing -40 C C Connection Supply voltage Output signal Error signal ccuracy / linearity Resolution nalogue section Load 2-wire VDC m djustable to 3.6 m or 21.5 m etter ±0.5 mm < 0.1 mm ± 0.1 % (20 C) % / K 900 Ohm at U = 30V DC ; 650 Ohm at U = 24V DC ; 100 Ohm at U = 12V DC MF

67 KSR Magnetostrictive Level Transmitters Magnetic Level Gauge / ypass Design Type code Ex only II 2G EEx ib IIC T6-T3 IExU 02 TEX 1124 X 30 Measuring range M 120 L Electrical connection Sensor tube OD FFG-T-V-L.../M.../12 (-Ex) Transmitter housing stainless steel , Ingress protection IP68 OD 12 mm Sensor length 200 mm mm Permissible ambient temperature Sensor tube -45 C C Standard design Sensor tube -200 C C HT design Transmitter housing -40 C C Ex-Design Category 2 Sensor tube Transmitter housing T6-25 C C -40 C C T5-25 C C -40 C C T4-25 C C -40 C C T3-25 C C -40 C C Connection 2-wire Supply voltage Output signal VDC m Permissible circuit values Type of protection intrinsically safe EEx ib IIC U i < 30 V ; I i < 200 m ; L i < 250 µh ; C i < 5 nf Error signal ccuracy / linearity Resolution nalogue section Load djustable to 3.6 m or 21.5 m etter ±0.5 mm < 0.1 mm ± 0.1 % (20 C) % / K 900 Ohm at U = 30V DC ; 650 Ohm at U = 24V DC ; 100 Ohm at U = 12V DC

68 KSR Magnetostrictive Level Transmitters Spherical floats (S) OD C Cylindrical floats (C) OD C D E D E D = Limit S.G. at 85% immersed float volume E = Nominal S.G. at 50% immersed float volume OD OD Material Type* Shape C Max. Max. Weight Volume Limit S.G. Nominal S.G. Code 6 OD OD operating operating temp. 85% 50% [mm] [mm] [mm] pressure [bar] [ C] [g] [cm 3 ] [kg/m 3 ] [kg/m 3 ] Stainless V44 C Steel V52 S V62 S V83 S V80 S V98 S V105 S V120 S V120/38 S Titanium T44 C T52 S T52/0,6 S T52/0,8 S T62 S T83 S T80 S T98 S T105 S T120 S Stainless VEC81 S dep. on liquid Steel VEC99 S dep. on liquid E-CTFE- VEC106 S dep. on liquid coated VEC121 S dep. on liquid PVC P55 C P55/26 C P80 C Polypropylene PP55 C PP55/26 C PP80 C PVDF PF55 C PF55/26 C PF80 C PTFE TF80 C dep. on liquid TF90 C dep. on liquid MF

69 KSR Magnetostrictive Level Transmitters Limitation of guide tube length for KSR Magnetostrictive Level Transmitters FFG-...-Ex Option Option L L Mounted on top of tank Mounted on top of tank and fixed at bottom of tank max. guide tube length in mm Guide tube Option Option OD 12 x OD 16 x OD 17.2 x OD 18 x

70 QULITY

71

72 KSR KUELER Niveau-Messtechnik G Zwingenberg Germany Tel ++49 (0) Fax ++49 (0) [email protected] 06/ WR / ST Printed in Germany Subject to technical alterations