Making Walls Quiet. A review of various fallacies, issues, and successful assemblies
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- Melanie Booker
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1 Making Walls Quiet A review of various fallacies, issues, and successful assemblies 1
2 Making Walls Quiet Over the years, many techniques have been used to enhance the transmission loss through residential and commercial walls. Many of these require unusual or difficult construction techniques that may not be followed correctly by an installer. As technology has given way to new materials, the more complicated construction techniques can be reduced back to standard those based on single wood or steel stud construction. Furthermore, such new technology allows for easy, fast, and low cost retrofitting in existing structures (including homes and offices) where the existing drywall does not have to be removed to achieve significant increases in Sound Transmission Class (STC) ratings. The advent of high quality audio systems and home theaters has changed the noise environment in homes and multifamily housing completely. Where hotels, motels, homes, condos and apartments previously only needed to deal with isolating a neighbor s voice, they all must now contend with loud movies coming from next door, even if the source is simply a quality television. Given today s needs for high quality transmission loss in walls, it is important to rethink the original acceptability of STC 34 walls and consider increasing the transmission loss by 20dB - 30dB or more to provide a high quality living environment for all. With good progress over the years have also come many fallacies. Even today, some merchants sell a variety of materials to unsuspecting contractors and homeowners based on misconceptions which have been pervasive for years. A few of these are: Misconception What may be said How it performs Fill the wall with egg cartons will improve loss by 10dB No measurable effect Put acoustic insulation in wall will fix everything Typically 3-4 db improvement Put mass loaded vinyl under drywall will improve loss by 27dB Actually 3-9 db Add another layer of drywall will stop the bass sounds Actually 2-3 db per layer Use foam as a barrier is regarded as a great barrier Actually <2 db As one can see, in trying to make a 30dB improvement, one won t get there with egg cartons or a mass-loaded vinyl. These realities are facts backed up by actual lab testing on finished assemblies. This booklet attempts to look at techniques that are proven to work and introduce the latest proven techniques. New products may reduce cost, labor, risk, liability and mistakes while improving STC ratings and reliability beyond older methods. Most importantly, as the above shows, actual lab and field testing on complete assemblies is important to prove how well any wall assembly works. Quiet Solution is committed to industry standard acoustical testing on complete assemblies and references independent laboratory tests throughout this booklet. At the end of this document, there are several tables showing various construction techniques with a variety of methods and products, including older as well as newer technologies, and associated STC ratings and sources of tests. From this, one can determine how to achieve the transmission loss required with the easiest and lowest cost method. 2
3 What are STCs (and why are they important)? To understand wall sound isolation, we need to understand the concept of Sound Transmission Class (STC). This is a method of gauging sound transmission loss through a wall, as set and regulated by the American Standards and Testing Materials (ASTM). The ASTM standard is accepted universally by architects, designers, manufacturers, contractors and distributors of acoustical building products. Specifically, tests generating an STC rating are governed by ASTM E90 and E413. These methods have has been updated and changed several times throughout the past 40 years. The latest versions were approved in Earlier versions, especially those from before 1985, measure the transmission loss differently and STC values from such early versions may not be equivalent to today s results. Therefore, referencing an STC value from a 1974 test (for example) may not be valuable, and the results should be regarded with caution when compared to results per more recent standards. The higher the STC rating, the greater the sound attenuation of the acoustical barrier. STC is essentially the weighted average of noise loss through a barrier across a range of frequencies (from about 125Hz to 4Khz) and fit to a curve. An STC rating is given in terms of points, and the data are given in terms of decibels. A decibel, or db, is a unit measure reflecting how loud a sound is. Note that when trying to assess the total performance of a number of materials, STC points do not add up. That is, adding a barrier (such as mass loaded vinyl) that has an STC of 26 to a wall that has an STC of 34 does not result in an STC of 60. It actually may only contribute a few points to the assembly since it is simply adding mass to the entire assembly. In fact, the practice of adding significant mass to a wall will add up to 6 db of performance. The concept of mass in loading walls uses mass law and it states that a doubling of the mass of the entire assembly will add 5-6 db of transmission loss. Many people wonder what an acceptable STC rating for their wall is. This depends on what noises may be coming from adjacent rooms of course. The National Research Council of Canada completed an extensive survey of condo residents to determine noise-unhappiness compared to the actual STC ratings of their walls. The result was complaints were reduced when walls measured an STC 50 or better, and almost non-existent with STCs of 60 or above. Here is a commonly accepted table of noise perception in walls: For multi-family construction, the minimum national model building code allowable performance is an STC 50. However, an STC=60+ is recommended for party walls in higher quality construction such a hotels, townhomes, condos, and quality home theaters. In support of this, HUD recommendations for Luxury Grade 1 dwellings is also 55 to 60. Perception STC Poor Good Better Excellent Note that humans perceive a doubling of sound as 10 db. As such, it takes a 10 decibel reduction to reduce the perceived noise by 50%, a change of 20 db translates to a reduction of 75% and so on. By increasing a standard wall s STC from 34 to 64, we are adding ~30 db of transmission loss, which 3
4 would provide an 88% reduction in perceived sound coming through the wall. This simple guide also demonstrates why installing items that only add (for example) 3dB to the transmission loss through a wall have little effect on perceived improvement in noise reduction. (3dB is perceived as a 19% reduction in noise and considered barely noticeable by most humans). An excellent overview of decibels and sound propagation is contained in Sound & Noise -- Generation, Propagation, and Reduction, a practical guide for making anything quiet -- homes, condos, schools, factories, cars, SUVs, trucks, boats, RVs, appliances and machinery. This booklet is available free at STC Example: Home Theater A medium home theater produces sounds as loud as 100 db (and often 110 db). A typically quiet room such as a bedroom or living room has levels of 30 to 40 db maximum background noise. So, to have a reasonably quiet room at 40 db adjacent to a loud home theater with a level of 100 db, a wall would have to be rated with an STC of 60 or better ( = 60). Typical existing wall construction (the most common method is wood stud construction with fiber glass insulation and 5/8 drywall on both sides) has an STC rating of approximately 33. A room built with standard construction walls adjacent to the home theater would have sound levels at 67 db (100 db minus 33dB), which is far too loud for relaxation and normal conversation. However with a wall built to an STC of 60, the adjacent room would have sound levels of 40dB, which is acceptable and about as about as quiet as a library. Note: STC is an average number across a number of 1/3-octave band frequencies fitted to an agreedupon curve. Most sound barriers, including those using viscoelastic materials, have a higher loss (performance) at high frequencies than at very low ones. Therefore, if you want to isolate speech or TV s, your actual perceived loss may be better than the nominal STC value at those frequencies. However, if you want to isolate a subwoofer, your loss may be less than the nominal STC value, so you would need a higher STC value to achieve better isolation. For those technophiles who might enjoy it -- look at the published curves from lab tests to see the assembly transmission loss at each frequency band. Interior Walls Using Traditional Technologies Walls with higher STC values have been achieved for years using a variety of construction techniques. Aside from the misconceptions listed earlier, there are products that will work when used correctly. A commonly used technique since the 1960s, on both wood and metal studs, is called a resilient channel. These are metal channels that are placed perpendicular to the studs. The drywall is then screwed into the channel, being very careful that no screws touch a stud directly. In this way, the drywall is mechanically isolated from the studs, thus transmitting less noise and vibration to the outer wall. 4
5 The image above left shows a resilient channel, and on the right, installation of resilient channel in a wall to improve STC performance. When installed correctly, the addition of resilient channels typically improves STC ratings by about 8-14 points, depending on construction. An important note here is that resilient channel is easily short-circuited, so very careful construction techniques must be followed. For instance, no screws can ever touch a stud, drywall must not touch floors or adjacent walls or ceilings, no pictures or shelves can be mounted to the wall where the fastener screws into the studs, etc. If even one does, it can ruin any gain that would have been achieved. Very careful construction and usually review by the architect or acoustic engineer is required. Another risk is that since the screws are placed into the drywall, it is impossible to see if one accidentally touched a stud or any other object other than the channel. One may never know for sure if one s met the installation requirements without acoustical measurements later. This has been one of the biggest drawbacks of this technique in that it isn t a sure thing. Recent investigation (often due to litigation) has shown that resilient channel construction has a post-construction failure rate (STC designed value) of 90%. That is, the vast majority of walls constructed using RC in the field are not able to approach the original lab results or the expected isolation. A full discussion can be found in the whitepaper titled Resilient Channels -- A Proven Liability available for free at Given litigation history and concerns regarding party walls, especially in multifamily, one must be at a minimum very careful using this technique. Other stud arrangements, such as staggered-stud and double-stud increase STC points as well (covered below) but can take up valuable space and can nearly double the labor costs in both wood and steel stud construction. Both are effective in adding STC points to a new construction project however neither is practical in a retrofit situation as they require tearing out the walls completely. For retrofit in existing construction, there have been few choices that didn t require demolition. It should be noted that adding resilient channels to an existing wall (that is over the existing gypsum) will not increase STC values. There is not enough space between the old and new gypsum for the resilient channel to work effectively. Also a variety of fiberboard-based products have been used to achieve better STC values. The most popular of these is Homasote SoundBarrier. This board can be used behind drywall to improve STC ratings by about 3--5 points. It is easy to use and inexpensive, but by itself will not result in STCs in the Better or Excellent range. Using traditional methods, one may combine several techniques to increase the STC by 20 points or more. A new technique that is similar to resilient channels is the use of sound clips. These work as well as resilient channels, and in some cases produce better STC results than resilient channels. These clips use a hat channel (a metal channel) attached to the clips which are attached to the studs. While this takes up more floor space than resilient channels and requires more labor, the results can be better. The cost of the clips, channel, and labor can add about $3-$4/sq foot to a standard wall, according to 5
6 a leading manufacturer of clips. This method also relies on panel isolation (like resilient channels) and requires essentially the same careful construction methods as resilient channels, since it could be shorted out in similar manners under some circumstances (that is the wall must be completely floating and not touch adjacent surfaces). Acoustical engineering consultants are frequently called in to provide expert testimony in issues that result in mediation, arbitration and litigation. The failure rates and causes of failure have been accumulated over a growing body of such field investigations using STC measurement instrumentation. Often, the acoustical engineer has to invade the wall to find the culprit. Litigation on noise issues is becoming more frequent, and the cost of litigation and settlements are rising rapidly. While using resilient channels is clearly appealing from a material cost perspective (ignoring litigation risk), homeowners and others may choose and use it successfully by being very careful of the failure mechanisms. Here is a list compiled by acoustic engineers that one should consider before the project begins: Summary of common risk factors Resilient channels pose a significant risk of failure in floor/ceiling and party wall assemblies. Lab specifications showing STC often result in field-tested STCs in the range. Failures trigger litigation and warranty claims and damage the project brand, reputation, word of mouth and resale values. 1. The original RC-1 used in most lab tests no longer exists. USG stopped making the product in Most test results are based on STC tests conducted 10 or more years ago on different fabrications. As there is no standard for RC channel fabrication, the various resilient channels available vary greatly in their resilient (stiffness) characteristics. Using currently available RC channels that are often too stiff or that have holes the wrong size or shape results in reduced STC values. There are few current RC channels available that have recent test results based on their actual fabrication and design. 2. Dead on arrival. RC channels are thin and prone to damage from shipping or on-the-job storage. Any bend in the channel can cause shorting. We have multiple reports of damaged RC channels that are deployed because by the time the damage is perceived, it is too late to re-order. 3. The RC channels are placed too close together. If this happens, the composite stiffness of the wall will be too high and will result in reduced sound insulation. 4. The RC channel is often drawn on the architectural plan and/or installed upside down. In such instances, the weight of the drywall pushes the channel into the studs (instead of pulling it way from the studs when installed properly) thus causing a short circuit in the wall, resulting in poor sound insulation. 5. The RC channel extends too far and touches an adjoining wall. This error causes a short circuit in the wall resulting in radically degraded sound insulation. 6. A screw is placed incorrectly. While the drywall is being attached to the resilient channel, a screw that accidentally attaches into a stud or touches a stud at any point will short circuit the wall and result in poor sound insulation. 7. Insufficient gap between the wall with the resilient channel and any adjacent wall. If the drywall attached to the RC channel touches the drywall on the adjoining wall, the wall will be short circuited, resulting in reduced STC value. 8. Drywall is not installed properly. If the subcontractor adds drywall that is beyond spec (e.g. adding a layer of Type X to meet fire code), the resulting structure can sag, and the weight of the drywall on the resilient channel can cause the wall to touch the floor, causing a short circuit in the wall, resulting in poor sound insulation. 9. Electrical junction boxes attached to the stud and to the wall. This common error causes a short circuit in the wall and result in poor sound insulation. This mistake is easy to make with the faceplate, which must also be isolated, or by not cutting enough of the drywall away around the junction box. The same principle applies to ceiling attachments such as lighting and fans. 10. Gaps around the junctions. If junction boxes at the wall are sealed with standard caulk that hardens over time (instead of non-drying non-skinning acoustical sealant), or not sealed with anything, this will cause a short circuit (or air gap) in the wall, resulting in poor sound insulation. 11. Resilient ceiling. If the ceiling is also resilient, the walls and the ceiling cannot touch each other. To achieve this, it is recommended the walls be put up before the ceiling. This is counter to standard drywall installation practice. 6
7 12. Actions of other subcontractors. When RC channels are used in floor/ceiling assemblies involving stuffing materials into the open truss, the risk is magnified. Plumbing, HVAC and electrical materials are routinely attached inside the small cavities in ways that guarantee short-circuiting the RC channel. 13. Green wood warping. Most multifamily housing (such as west of the Mississippi River) is made of the less expensive green wood, which dries after installation. The drying process can distort the framing by as much as 1/2" in extreme situations; 1/4" is common. This torque can bring the RC channel in contact with other elements and cause a short-circuit. 14. Moisture & humidity warping. In high-humidity areas (such as the Eastern seaboard), humidity can bow and buckle drywall, 1/4" to 1/2" in many cases. This distortion can bring the RC channel in contact with other elements and cause a short-circuit. 15. Foundation settling. Foundation settling, the #3 cause of litigation, is a common occurrence. A 1/4" or 1/2" settling distortion can bring the RC channel in contact with other elements and cause a short-circuit. 16. Language barriers. The high incidence of RC failure contrasts with good results established in the top labs. This discrepancy points out the need to have highly trained, disciplined personnel supervising and performing the installation. In many construction crews, many of workers are foreign-born. The ability to communicate in English fluently, understand and execute written and verbal instructions for something as delicate as RC channels is required. 17. Owner/tenant actions. If, during the life of the property, the owner or tenant installs materials to the wall, such as a picture or lighting, the wall can easily be short circuited. In the case of hotels, many products are routinely attached to the walls for various reasons, including anti-theft and seismic restraint: bed head-board, writing desks, open shelving system, closet shelving, refrigerator, safe, sconces, mirrors, paintings, bathroom shelving, television wall stands, decorative wall hanging, crown molding, baseboard, wainscoting. For rigidity and security, these products are attached to the studs by screws, which invariably cause a short circuit and significantly reduce the STC rating of the wall. Similarly, if RC channels are used in ceiling construction, any lighting (including track lights and ceiling fans) introduced post construction could reduce the ceiling s STC value. Also, any retrofit for new communication technology, that requires a junction box to be attached to the wall will significantly reduce the wall s STC value. This is particularly risky because the location of the studs and RC channels is hidden and difficult to find post construction. Either the wall or ceiling has to be left alone for the life of the property or significant post-construction risk occurs. 18. Furniture. If the owner (or hotel guest) moves heavy furniture (e.g. bed, desk) against the wall with force, it can cause the resilient channel to bend slightly and touch the studs, thus causing a short circuit in the wall, reducing the wall s STC value. Other factors driving up risk: 19. Availability. The current shortage of steel (i.e. China) has forced RC channels into allocation. 20. Inspections. In several states, RC channels have developed such a contentious reputation that a special inspection must be completed before the wall or ceiling can be closed up. Scheduling a special inspection can take several days. Similarly, fiberboard products, which work by adding mass and often isolating the outer layer of gypsum, can be short-circuited in a similar fashion, so care must be taken when using these products. Mass loaded vinyl barrier (typically in sheets or rolls of 1lb/ft 2 ) has been around for several years and has gained popularity with hobbyists and those building home recording studios. As stated earlier in this paper, MLV typically demonstrates an STC of 27 alone. It turns out that a rarely published fact is that a single sheet of gypsum board also shows an STC of depending on thickness. So, in comparison to another layer of gypsum, the stand-alone STC value of each raw material is similar. There have been very few people willing to test and publish the STC results, including TL curves, for complete assemblies using MLV. In early 2005, lab tests were conducted at Western Electro Acoustic Labs to test a single stud assembly with MLV laid in behind the 5/8 gypsum. The test resulted in a wall with an STC of 43. This corresponds to about a 9 point improvement above the wall without MLV. Again, individual STC values of wall components cannot be added, and assemblies must be measured as completed assemblies. A more in-depth discussion of MLV tests and tradeoffs is available in the white paper Mass Loaded Vinyl Performance Review at 7
8 STC Comparisons for Wall Construction In the past, older technologies utilizing fiberboard (such as Homasote * SoundBarrier * 440) or Vinyl barriers have been used to gain improvement in STC values. It is again important to emphasize that STC values of individual materials do not add up. That is, adding a 27-STC vinyl barrier to a wall that has an STC of 34 does not result in an STC of 61. Table 1 summarizes the results you can expect from using various techniques based on actual independent lab results. STC Construction Method - 2x4 wood studs, R13, with: 5/8 Drywall both sides 34 Note 4 Double 1/2 Drywall on both sides 38 Note 4 1lb Vinyl under 5/8 drywall 43 Note 5 Resilient Channel 24 OC, ½ drywall 43 Note 4 Homasote SoundBarrier under 5/8 drywall under both sides 45 Note 1 Resilient Channel 24 OC, 5/8 drywall 48 Note 4 QuietRock 525 on 1 side, std. 5/8 opp. side 51 Note 5 QuietRock 530 over 5/8 gyp on both sides 56 Note 5 Construction Method - 8 Cinder Block Wall 43 Note 2 Construction Method 3.5 steel studs, R13, with: 5/8 Drywall both sides 45 Note 4 Resilient Channel 24 OC, ½ drywall 49 Note 4 Homasote SoundBarrier under 5/8 drywall both sides 51 Note 1 QuietRock 525 both sides 53 Note 5 Table 1: STC Comparison Note 1: STC data provided by Homasote Note 2: STC data provided by Schundler Corp. Note 3: STC data provided by mass law calculation Note 4: STC data provided by National Research Council of Canada Note 5: STC data provided by independent lab testing at National Research Council and Western Electro Acoustic Labs *Homasote and SoundBarrier are registered trademarks of Homasote Company. 8
9 Interior Walls Using QuietRock Constrained-layer products using viscoelastic polymer materials can be exceptionally effective in reducing offensive noise and vibration coming through walls and ceilings. Think of an internally damped panel simply as a panel that resists vibrating, and thus doesn t transmit as much energy as an undamped panel. The QuietRock line of engineered products is a sound isolation system designed to replace standard drywall in any wall (or ceiling) construction including wood or steel studs. QuietRock is a multi-layer laminated gypsum wall product from Quiet Solution, LLC. One major advantage of QuietRock is the ability to use standard construction techniques and still achieve high STCs, without the limitations of standard materials. This is also the first technology for walls that cannot be short-circuited, thus reducing litigation concerns post construction. This eliminates the need for expensive, difficult non-standard construction techniques. The wall need not be floating. Simply screw it together, just like standard drywall. All too often, an architect or acoustical consultant designs a high STC wall, only to discover that a contractor did not carefully follow the exact (and sometimes difficult) installation instructions, hence not achieving the desired result. One can use QuietRock panels just like any other gypsum or drywall product. The panels can be cut and attached to the wall just like drywall. The only difference is that a QuietRock panel is an internally damped product which uses constrained-layer damping in several layers inside the panels. It comes in several performance grades and various sizes (see individual specs for exact data), yet is available as thin as 5/8, just like regular drywall and weighs about the same. Standard Construction Method The diagram below represents standard 2 x 4-16 O.C. construction between two rooms. QuietRock is effective over both wood and metal standard studs. Figure 1: Three Construction Scenarios a. Represents existing/typical construction. Using 16 O.C. studs this wall has an average STC rating of 30. Using 24 O.C. steels studs (25 gauge), this same wall has an average STC rating of 42. Adding R-13 fiberglass batt adds another 3-4 points to the STC rating. b. Represents that same wall with QuietRock 525 on one side. The STC rating (the amount of sound isolation from one side to the other) is improved by 17dB over (a), to 51 (with R13 insulation). c. Represents that same wall with QuietRock 525 on both sides and R13 insulation. The STC rating can be improved by 20dB over (a) to 53. Using QuietRock 545 improves these numbers by another 7 STC points. 9
10 Alternative Construction Methods The beauty of QuietRock is that it can be used with standard 2x4 wood framing or standard single 3.5 steel studs and achieve very high isolation. Optionally, it can also be used with alternative framing techniques, which can improve the isolation characteristics even further for high quality needs, such as high-end multifamily, theaters and hotels. These techniques require more time and attention to detail to achieve additional results. Below is an example of staggered stud construction. This technique can add another 3-7 db of isolation over standard stud construction. Figure 2: Staggered Stud Construction Below is an example of double stud construction. This technique can add another 3-5 db of isolation over staggered stud construction. Figure 3: Double Stud Construction Staggered and double stud construction may be used with standard drywall or with QuietRock panels to improve performance. Care must be taken to not allow any connections between the separated studs (such as pipe straps, electrical or mechanical fasteners). Doing so can reduce the wall to single-stud performance. Designing with double stud rows can result in STCs of depending on spacing and stud type using standard gypsum wallboard. Again, take care to not short-circuit the studs with anything. On average, replacing standard gypsum in any wall configuration with QuietRock 525 on one side will add 8-20 additional STC points. This has been shown in hundreds of lab and field tests in small studio, home theater and very large multifamily projects since QuietRock 525 is also fire rated for use in all of the above assemblies. 10
11 Good Design Guideline for All Wall Types 1. Completely seal all air gaps and around each panel with an appropriate acoustic sealant 2. Do not place junction boxes back to back or within the same stud cavity. Seal each junction box appropriately Remember: even a small air gap, less than an inch, can reduce transmission loss by 20 STC points or more through (what otherwise would be) a high quality wall assembly. Using QuietRock in New Wall Construction QuietRock drywall is used and attached just like regular drywall. 1. Choose your preferred construction method (Figures 1-3), such as standard O.C. wood frame or O.C. steel stud frame; staggered stud frame; or double stud frame. QuietRock works with wood and steel framing. 2. Attach QuietRock to the studs using #6 or #7 Bugle Head 1½ or 2½ drywall screws (depending on QR model). Use coarse thread for wood studs and fine thread for metal studs. Hold the panel in place until at least four screws are set. 3. Optionally, before putting up the adjacent panel, seal each seam between panels, and more importantly at floor and ceiling, and around electrical boxes with QuietSeal 350. QuietSeal will remain soft forever, i.e. not dry. 4. Tape, texture, paint or wallpaper as normal. Using QuietRock with Existing Wall Construction (Retrofit) QuietRock can also be used directly over existing drywall construction without removing the original drywall. Follow the instructions below for this application: 1. Attach QuietRock through the original drywall and into the studs using #8 or #10 Bugle Head 1 ½ - 2½ drywall screws (use coarse thread for wood studs and fine thread for steel studs). Hold the panel in place until at least four screws are set. 2. Seal at floor and ceiling, and around electrical boxes with QuietSeal 350. QuietSeal will remain soft forever; it will not dry completely. 3. Tape, texture, paint or wallpaper as normal. 11
12 Wood Stud Summary Table 2 summarizes the results you can expect from using the different construction techniques outlined above with wood studs. Select the one that most closely matches your goals and budget. Construction Technique STC % Noise Reduction versus standard wall (perceived volume) Over Existing Wall (retrofit) Standard Interior Wall with 5/8" drywall on both sides with insulation (baseline) 34 0% Add (screw in) QuietRock 525 to one side 49 67% Add (screw in) QuietRock 525 to both sides 55 78% Add (screw in) QuietRock 530 to one side 53 75% Add (screw in) QuietRock 530 to both sides 56 80% Add (screw in) QuietRock 545 to one side 58 82% Add (screw in) QuietRock 545 to both sides 62 87% New Construction (standard 2x4 wood frame with R-13 insulation and acoustic sealant) QuietRock 525 on one side 51 71% QuietRock 525 on both sides 53 75% QuietRock 530 on one side 52 73% QuietRock 530 on both sides 54 77% QuietRock 545 on one side 56 80% QuietRock 545 on both sides 60 85% New Construction (staggered stud wood Studs with R-13 insulation and acoustic sealant) QuietRock 525 on one side 55 78% QuietRock 525 on both sides 61 86% QuietRock 530 on one side 58 82% QuietRock 530 on both sides 62 87% QuietRock 545 on one side 65 89% QuietRock 545 on both sides 68 91% New Construction (double stud wood Studs with R-13 insulation and acoustic sealant) QuietRock 525 on one side 63 88% QuietRock 525 on both sides 65 89% QuietRock 530 on one side 63 88% QuietRock 530 on both sides 66 90% QuietRock 545 on one side 70 92% QuietRock 545 on both sides 75 95% QuietRock layers on both sides 74 94% QuietRock layers on both sides % Table 2: Summary of Transmission Loss of Various Techniques Using Wood Studs Quiet Solution conducts continuous rigorous testing of its products and assemblies using high-quality independent test labs that use industry-standard testing procedures and techniques. Most of the above combinations have been verified by National Research Council in Canada (Ottawa, ON) and/or Western Electro-Acoustical Labs (Santa Clarita, CA) using ASTM E-90 and E-413 specifications for STC testing. Copies of these independent lab reports are available online. 12
13 Steel Stud Wall Summary Table 3 summarizes the results you can expect from using the different construction techniques outlined above with steel studs. Select the one that most closely matches your goals and budget. Construction Technique STC % Noise Reduction (perceived volume) Std Interior Wall - 5/8" drywall both sides + R13 on 3.5 steel studs (baseline) 45 0% New Construction (3.5 with 24" O.C. steel studs with R-13 insulation and acoustic sealant) QuietRock 525 on one side 51 71% QuietRock 525 on both sides 53 75% QuietRock 545 on one side 56 80% QuietRock 545 on both sides 60 85% Standard interior wall on steel studs, STC data provided by National Research Council of Canada, Publication IRC-IR-761 Table 3: Summary of db Loss Using Various Techniques Using Steel Studs Common Assemblies: 13
14 Conclusion Occupants and office workers are happier and more productive with quiet environments. Interior walls with STCs measuring in the 30s are no longer acceptable for most situations, especially home theater, home recording and multifamily living. As a minimum, setting an STC target of 50s or ideally the 60s results in happier homeowners, apartment dwellers, and office workers. With new technologies, such as QuietRock, it is becoming easier than ever to raise STC ratings with less labor, lower cost, minimal effort, low risk, lower liability and a high confidence of success. 14
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