Active Line More flexibility. More experience. More riding pleasure.

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1 Active Line More flexibility. More experience. More riding pleasure. Bosch ebike Systems 2016

2 Active Line The versatile drive system Nyon is now also available for the Active Line. Custom, versatile, and modern: The Bosch Active Line makes exercise a pleasure and the ebike into an everyday companion as a matter of course. To the movies, into the countryside, or to dining with friends with the Active Line, you simply get to your destination faster and more relaxed. For the on-board computer, you can choose between the fully networked Nyon or Intuvia with its basic functions. Bosch PowerPacks set the market standard in terms of weight, energy density, and range. Perfectly matched components are thus combined to form a first-class system.

3 Your mobility is our drive The Bosch ebike system at a glance In the world of Bosch ebike Systems, the focus is on people. In the development of each product, we keep in mind what will really help you with ebiking. For individual needs, individual riding enjoyment, always the right drive that is our claim. On-board computer, Drive Unit, PowerPack the components of the Active Line work together as members of a practiced, perfectly coordinated team. The result: a symbiotic connection between the rider and ebike and a thrillingly natural riding sensation. Riding sensation Harmonious or powerful? The main thing is that it needs to feel natural. The Bosch riding sensation creates a unique ebike experience. Three sensors measure pedaling power, cadence, and speed more than 1000 times per second. This enables organic interplay between the rider and ebike. Ergonomics The comfortable and safe handling of your ebike is always at the center of our product development. We keep user-friendliness and ergonomics in mind in particular. This is because the interaction between the rider and ebike only works optimally when components and controls optimally match the movements of the rider. Range In every Bosch drive system, perfectly matched components work together efficiently, allowing you to ride the maximum ranges with your pedelec. Service We challenge ourselves to meet the highest standards of quality and reliability. This applies to our drive system as well as our comprehensive service infrastructure. For this we train Bosch ebike Experts throughout Europe who are available at bike dealers to offer advice and support. Design Bosch ebike Systems sets trends. This applies not only in the technical and ergonomic sense but also in terms of aesthetics. Nyon The all-in-one ebike on-board computer accompanies you from route planning to evaluation of the fitness data and is connected to the online portal and smartphone app. Nyon is the first fully networked ecosystem of the industry. PowerPack The powerful lithium-ion batteries are available with an energy content of 300, 400, and now even 500 Wh. A frame or rack variant can be chosen. Intuvia Using this clever control center, you control your pedelec experience easily and intuitively. Intuvia informs you clearly and reliably regarding all relevant information about your ebike system. Drive Unit Drive Unit Active Cruise gives you a unique, natural, and relaxed riding experience up to 25 km/h. It is available in Platinum or Black. With optional backpedal function. 04 Active Line Active Line 05

4 Drive Unit Active The versatile drive Drive Unit Active supports your ride very harmoniously and provides a unique, natural riding experience. This drive extends your range and gets you to your destination faster and more relaxed. An increase in movement which not only keeps you fit but also is a lot of fun. Pure riding enjoyment thanks to the three-sensor concept Three sensors for pedaling power, cadence, and speed ensure an optimum balance of forces with 1000 measurements per second. You receive perfectly coordinated, harmonious riding support at all times. Compact and lightweight Bosch ebike drive systems set standards in matters of ergonomics and weight. The compact gear arrangement allows for optimal integration of the Drive Unit into the frame, giving you more ground clearance. The reduced volume makes the drive lightweight. Quiet, sturdy, and durable Due to direct processing of the sensor signals and the precise motor control, Drive Unit Active is optimized for minimum sound emissions and vibration. The secure chain run helps to keep the chain from being derailed and prevents the components from being subjected to undue strain. This reduces wear, maximizes comfort, and increases service life. Drive Unit Active is available in Platinum as well as Black versions. Sporty riding, gentle shifting While you are shifting, the drive adapts its torque automatically to the shifting process. This takes stress off the components and makes ebiking extremely comfortable. Backpedal Drive Unit Active is available with backpedal function on request. Adapted torque during shifting. This reduces the strain on the components, cuts down on wear, and makes shifting smooth so you barely feel the shift. 06 Active Line

5 Technical specifications Drive Unit Active Cruise 25 km/h Cruise 25 km/h Gear system type Hub gear system Derailleur system Power 250 watts 250 watts Support level (%) TURBO: 225 SPORT: 150 TOUR: 100 ECO: 40 TURBO: 250 SPORT: 150 TOUR: 100 ECO: 40 Maximum possible drive torque (Nm) (converted to a gear ratio of 1:1 crankset to chainring) Maximum cadence (r/min) with drive support TURBO: 48 SPORT: 45 TOUR: 40 ECO: 35 TURBO: 100 SPORT: 100 TOUR: 100 ECO: 90 TURBO: 50 SPORT: 45 TOUR: 40 ECO: 35 TURBO: 100 SPORT: 100 TOUR: 100 ECO: 90 Start-up behavior harmonious harmonious Intuvia with gear recommendation Optionally available with 300, 400, or 500 Wh Max. support up to 25 km/h 25 km/h Backpedal function optional no Gear shift detection no yes Weight < 4 kg < 4 kg With backpedal function on request Active Line 09

6 Riding modes You have the choice. Five riding modes assist you in individual mobility: Eco, Tour, Sport, Turbo, and Off. The additional walk assistance up to 6 km/h makes your life a little easier. Sport Tour Turbo Direct, powerful support up to maximum cadence for athletic riding. Immediate, powerful support for athletic riding off-road and in city traffic Steady support for long tours Intuvia The clever control center With the on-board computer Intuvia, you control your pedelec experience easily and intuitively. The display, which is easy to read even in sunlight, informs you reliably about speed, support mode, battery charge level, and range. Eco Effective support at maximum efficiency for maximum range O ff No support, all on-board computer functions are available Suitable for every riding situation Five riding modes assist you depending on your wishes and riding situation: Eco, Tour, Sport, Turbo, and Off. The spectrum ranges from smart support for the greatest possible range in Eco mode to maximum, powerful support in the highest cadences in Turbo mode. Shift recommendation Your system detects whether you are in the optimum efficiency range and recommends a higher or lower gear using simple arrow symbols. The result: a more pleasant riding experience and the greatest possible range. Service interval display An optional feature from your dealer: With the new service interval indicator, you find out in due time when your ebike is due for service. Maintenance performed by your dealer increases safety, maintains value, and extends the service life of your pedelec. Off-board mode Even when removed from the ebike, Intuvia remains a useful basis information source that makes it possible for you to view all your tour information. Charging mobile devices Using the integrated micro-usb interface, you can charge mobile devices such as your smartphone while you are on the go. 10 Active Line Active Line 11

7 Nyon is now available for retrofitting on all ebikes with Bosch drive starting with model year Usability The all-in-one on-board computer is rugged and adapted to the needs of ebikers. Control is intuitive using the 5-way joystick on the device or during the ride on the separate control unit. More storage To make more maps available on Nyon, the storage capacity has been expanded to 8 GB. Overview Large display, characteristic screen design, concise presentation. The transreflective 4.3-inch color display is readable in all lighting conditions. The all-in-one on-board computer for the ebike Everything you need for a fascinating ebike experience is in view and ready to be accessed. Navigation, riding data, range, fitness, incoming text messages, and much more: Nyon supports you from route planning to the tour to the evaluation of your activities with additional features and custom options. Nyon marks the beginning of a new era: the first fully networked ecosystem of the industry. Scan here for the Nyon tour report from Switzerland. 12 Active Line

8 Intelligently networked Welcome to the world of Bosch ebike Systems Your personal ebike assistant Nyon features overview By connecting with the smartphone app ebike Connect and the online portal ebike-connect.com, Nyon provides access to the fascinating world of Bosch ebike Systems. It offers numerous features that provide useful insights from data and make ebiking into a completely personalized experience. Welcome! Ride Navigation MTB Routing With the route profile emtb Nyon takes you mainly on unpaved paths and trails. All of the most important information relevant to riding at a glance. Speed, riding mode, cadence, range, and much more: You decide for yourself what data is displayed on your Ride screen. And the size and order of presentation is according to your wishes. Plan your route online, on your smartphone, or on the on-board computer itself. With intuitively understandable, distinctive symbols, Nyon takes you on the most scenic or fastest ebike routes. GPX import You define your own routes and import them into the ebike-connect.com portal. Multiple way points Plan routes with up to ten destinations. Fitness Smartphone function Smartphone app ebike Connect Through custom adjustments in the smartphone app ebike Connect, you make Nyon into your personal ebike assistant. You configure the screen or refine the settings of your riding modes just as you wish with our premium feature. Data is exchanged via Bluetooth. Online portal The Bosch online portal ebike-connect.com creates your own personal ebike information profile for you. You plan and analyze customized tours in the portal, with an overview of times, elevation gain and loss, distance, and your fitness. Or you import a GPX track and transmit it to Nyon via the portal. Nyon turns your pedelec into your own personal trainer. The on-board computer measures fitness-relevant data such as cadence and pedaling power. And Nyon calculates how effectively you are exercising based on your body data. If you wear a chest strap, Nyon even takes your cardiovascular values into account in this calculation. In this way you have all the information for supporting you in maintaining and improving your fitness and health over the long term. A pop-up informs you via Bluetooth regarding arrival of a new SMS on your smartphone and the sender. In this way you are always up to date no matter where your ebike adventure takes you. 14 Active Line

9 eshift Solutions for integrated gear shifting The integrated electronic gear shifting solution for those who like to focus on what is essential in ebiking riding enjoyment. The innovative concept provides greater riding comfort, more safety, and due to a gear ratio that is always optimal even more range. eshift is available in three variants optimized for different riding styles. eshift with Shimano Di2 Now with Auto-Downshift function. When the rider comes to a stop, the gear shifting system automatically shifts to the defined starting gear. eshift with SRAM DD3 Pulse Those who do not want to use automatic shifting can shift the 3-speed hub electronically on the Bosch control unit. Auto-Downshift when stopping with Shimano Di2 7 Riding with speed eshift with NuVinci Optimized Harmony H Sync eshift with Shimano Di2 eshift with NuVinci Optimized Harmony H Sync Manual electronic gear shifting is now possible in nine pre-set speeds. The cadence-based, continuously variable automatic transmission for the ebike. Whether at full acceleration downhill or when ascending the rider pedals constantly at the selected frequency of between 30 and 100 revolutions per minute. The continuously variable gearbox provides for this. Those who want to pedal more quickly or slowly adjust the cadence at the press of a button. eshift with SRAM DD3 Pulse Fast, sporty, efficient: eshift with Shimano Di2 shifts your pedelec like a sports car. Touching the Shimano shift paddle is sufficient for quick and dynamic gear shifting. In manual mode the gearshift recommendation helps you to always make optimal use of the battery. With the Auto-Downshift function, the gear system automatically switches to the defined starting gear increasing safety and riding comfort Stop: eshift automatically shifts down Starting up in low gear The speed-dependent shifting solution combines a 3-speed hub system with a manual derailleur system. The gear hub selects the gear automatically according to your speed. Fine adjustments are made manually on the derailleur system. Because the hub automatically shifts back when the rider comes to a stop, starting up is noticeably easier. 16 Active Line Active Line 17

10 PowerPacks Your reliable energy source Select the battery that suits you. Bosch PowerPacks for the Active Line are available with 300, 400, and now also 500 Wh as a frame or rack battery. Common to all is their high energy density, exceptional mileage, long service life, low weight, and easy handling. PowerPack 500 Mounting type Frame battery Rack battery Voltage 36 V 36 V Capacity 13.4 Ah 13.4 Ah Energy content 500 Wh 500 Wh Weight 2.6 kg 2.7 kg Size mm mm PowerPack 400 Best in class: There s nothing lighter Bosch PowerPacks are the batteries with the best balance of performance, size, and weight. How do you benefit? You get a powerhouse that is so light that its weight is practically negligible during riding. Simply ingenious: The handling Thanks to the ergonomically well-conceived handle and optimal mount, the batteries can be easily inserted and removed. The only thing easier is charging the PowerPacks directly on the ebike. High mileage and long life The integrated Battery Management System (BMS) reliably protects the battery from overcharging, undervoltage, overheating, and short circuit. A long service life with high mileage is guaranteed. Easy to store, optimally charged anytime and anywhere Lithium-ion batteries have neither memory nor self-discharge effects. This means the PowerPacks can also be partially recharged at any time without affecting the service life. New: PowerPack % more range with additional weight of just 4 % compared to PowerPack 400. Lithium-ion battery 40-cell packs with the highest energy density (190 Wh/kg) and the lowest weight and volume. Reduced charging time In approx. 4.5 hours, you can completely charge the PowerPack 500, and you can charge it up to half in approx. 2 hours. Mounting type Frame battery Rack battery Voltage 36 V 36 V Capacity 11.0 Ah 11.0 Ah Energy content 400 Wh 400 Wh Weight 2.5 kg 2.6 kg Size mm mm PowerPack 300 Mounting type Frame battery Rack battery Voltage 36 V 36 V Capacity 8.2 Ah 8.2 Ah Energy content 300 Wh 300 Wh Weight 2.0 kg 2.4 kg Size mm mm 18 Active Line Active Line 19

11 Range of the PowerPacks Cruise with PowerPack 500 Turbo Sport Tour Ideal conditions** Flat terrain, approx. 15 km/h average speed, no headwind, approx. 20 C ambient temperature, high-quality bike components, tire tread and pressure with minimal rolling resistance, experienced ebike rider (always shifts gears correctly), additional weight (excluding bike weight) < 70 kg. Eco Mix* km Favorable conditions** Slightly hilly terrain, approx. 20 km/h average speed, slight headwind, approx. 10 C to 20 C ambient temperature, medium-quality bike components, tire tread and pressure with average rolling resistance, favorable cadence, ebike rider shifts correctly most of the time, additional weight (excluding bike weight) 70 kg to 80 kg. Difficult conditions** Terrain with long and steep inclines at 25 km/h average speed, possibly strong headwind, < 10 C ambient temperature, bicycle components with relatively low efficiency, tire tread and pressure with increased rolling resistance, unfavorable gear selection / cadence, additional weight (excluding bike weight) > 85 kg. * Average of combined use of all four modes. ** The calculated ranges are typical values which can be reduced if any of the conditions listed below worsen. The actual range of the ebikes is the responsibility of the ebike manufacturer. Cruise with PowerPack 400 Turbo Sport Tour Eco Mix* Cruise with PowerPack 300 Turbo Sport Tour km Click here for the range calculator: You can find out everything worth knowing about the PowerPack in the ebike battery guide. Eco Mix* km

12 Charger Faster charging made easy Bosch Chargers are compact, lightweight, and rugged. And above all, really fast. To allow you to enjoy your ebike experience without interruption, you do not necessarily need Type Charging current Voltage range Size Cable lengths Plug Travel Charger 2 A 12 V mm DC input: approx. 1.0 m, DC output: approx. 1.0 m 12 V cigarette lighter + 12 V on-board power socket (via adapter cap) Performance Line More drive. More passion. More character. 230 volts: While traveling you can charge your ebike with the Weight Approx. 500 grams Travel Charger on the cigarette lighter of a car or motorhome. Compatibility Compatible with Active Line and Performance Line, compatible with Classic+ Line via adapter plug (optional part) Doesn t waste any time: The Bosch ebike Charger An empty PowerPack 300 is fully charged within 2.5 hours, while a PowerPack 400 requires 3.5 hours for this. The new PowerPack 500 is fully charged within 4.5 hours. Approx. 1 hour is required to charge the PowerPack 300 up to half, 1.5 hours for the PowerPack 400. It takes approx. 2 hours to charge the PowerPack 500 to 50 %. Compact and lightweight The Bosch ebike Charger is only about as big as a water bottle and very lightweight, at just under 800 grams. Type Charging current Voltage range Size Cable lengths Plug Weight Compatibility Charging time Standard Charger 4 A 230 V mm AC input: approx. 1.5 m, DC output: approx. 1.0 m Country-specific power plug Approx. 800 grams Compatible with Active Line and Performance Line, compatible with Classic+ Line via adapter plug (optional part) 300 Wh 50 % in approx. 1 h, 100 % in approx. 2.5 h 400 Wh 50 % in approx. 1.5 h, 100 % in approx. 3.5 h 500 Wh 50 % in approx. 2 h, 100 % in approx. 4.5 h Charging time 300 Wh 50 % in approx. 2.1 h, 100 % in approx. 5 h 400 Wh 50 % in approx. 2.8 h, 100 % in approx. 6.5 h 500 Wh 50 % in approx. 3.5 h, 100 % in approx. 7.5 h Functional, rugged, and silent An ergonomically shaped plug facilitates handling, and the very compact dimensions make the unit easy to stow in your luggage. The closed housing makes the Charger rugged and resistant to dirt. When traveling: The Travel Charger With the Travel Charger, you can charge your ebike on the move using the cigarette lighter or the 12 V power socket of your car or motorhome. Clever: The device weighing barely 500 g has integrated discharge protection for the car battery. 22 Active Line

13 August 2015 / EN Subject to change Robert Bosch GmbH Bosch ebike Systems Postfach Reutlingen Germany

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