RHOPLEX AC-264 Emulsion Polymer 100% Acrylic Binder for Exterior Flat, Satin and Semigloss Architectural Coatings
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1 RHOPLEX AC-264 Emulsion Polymer 100% Acrylic Binder for Exterior Flat, Satin and Semigloss Architectural Coatings Rhoplex AC-264 emulsion polymer is a unique high solids, 100%-acrylic emulsion vehicle for exterior latex paints which provides a high level of adhesion to chalky substrates. The product represents a slight modification of Rhoplex AC-64 emulsion polymer, and is recommended as a substitute for the latter product. As when making any raw material change, the formulator should check key properties such as color acceptance and adhesion. By using Rhoplex AC-264, the formulator can eliminate alkyd-modification as a means of obtaining a margin of safety to help prevent problems with adhesion to chalky paint. Rhoplex AC-264 provides the excellent general durability associated with all-acrylic binders designed for exterior paints. Rhoplex AC-264 offers excellent response to non-ionic rheology modifiers. Physical Properties Listed below are some typical characteristics of Rhoplex AC-264. These should not be interpreted as specifications. Appearance White milky liquid Solids 60 to 61% 8.9 to 9.7 Viscosity Weight per U.S. gallon 400 to 1500 cps 8.8 to 8.9 lbs. Specific gravity 6 Dry bulking value gal./lb. BENEFITS OF AC-264 EMULSION POLYMER With the development of Rhoplex AC-264, the paint manufacturer is now able to eliminate or reduce the level of alkyd or oil modification in formulating latex paints that adhere to weathered, chalking substrates. The benefits obtained by eliminating or reducing the level of oils and alkyds and using Rhoplex AC-264 are: More rapid development of adhesion Improved tint retention Improved resistance to chalking Less early dirt pickup
2 Less mildew Fewer manufacturing and color acceptance problems Reduced inventory Improved cleanup of paint brushes and tools Reduced early sensitivity to water RAPID DEVELOPMENT OF ADHESION Although alkyd or oil modification can detract from paint properties, it does promote adhesion to chalky surfaces. However, this adhesion can be slow to develop which may lead to failure if a painted surface is subjected to rain or moisture in the first few days after painting. RESISTANCE TO DIRT PICKUP AND MILDEW Alkyd modification tends to increase mildew growth and dirt pickup in the early life of the paint job. Since the use of oils or alkyds can be eliminated or reduced, Rhoplex AC-264 paints should be cleaner and less prone to mildew than modified paints. FORMULATING SUGGESTION WITH RHOPLEX AC-264 Several formulations for flat, sheen and semigloss paints are given for the evaluation of Rhoplex AC-264. The specific raw materials suggested were used in the development of these formulations. Alternatives should be checked carefully before full scale production is undertaken. Rheology Modifiers are recommended as thickeners for use with Rhoplex AC-264. Included are Acrysol RM-825, and Acrysol RM-2020NPR. Acrysol RM-5 Rheology Modifier is suitable for interior formulations. These Rheology Modifiers enable the formulator to achieve excellent flow and leveling, high film build, and excellent roller application properties, with freedom from roller spatter. These additives offer significant improvement over cellulosic thickeners in these properties. With any of the thickeners, including cellulosics, there is the possibility of phase separation. If phase separation is encountered, use of Attagel 50 at 5 to 10 pounds per 100 gallons of paint is suggested. With Attagel 50, some increase in structure and unsheared viscosity may result. Phase separation may also be avoided by including a high water demand pigment, such as clay. ASP-400 clay (or similar type) has been found to have the least overall affect on the paint film, particularly with respect to durability. Defoamers have been found to be very specific to the different formulations and no one product has general application. Drew 475S, Drew L-475 and Colloid 691 exhibited good performance in the widest variety of formulations. The suggested level is 6 lbs. divided between the grind and the letdown. is the coalescent of choice at a level of approximately 6% based on binder solids. PREMIUM QUALITY FLAT WHITE HOUSE PAINT FORMULATION W WITH SKANE M-8 AND ZINC OXIDE Natrosol 250 MHR 0.26 Ethylene Glycol } Premix
3 Tamol 850 (30%) Potassium Tripolyphosphate Drew L-475 Propylene Glycol Titanium Dioxide, Ti-Pure R-960 Zinc Oxide, American Process Talc (Asbestos Free) Grind for minutes on high speed impeller mill at fpm and let down at slower speed as follows: Drew L-475 Skane M-8 Ammonium Hydroxide (28%) Natrosol 250 MHR (2 1/2%) Viscosity, Equilibrated Hand Stirred Sheared 40.1% 41.1% ± 3 KU 87 ± 3 KU 77 ± 3 KU 0.85 ± 0.1 P 166 g/l
4 QUALITY ECONOMY FLAT WHITE HOUSE PAINT FORMULATION W Tamol 731 (25%) Colloid 643 Ethylene Glycol } Natrosol 250 Premix MHR Titanium Dioxide, Ti-Pure R-902 Minex Grind 5 minutes at high speed, then add: Attagel Grind for an additional 15 minutes; let down: Rhoplex AC-264 Colloid 643 Ammonium Hydroxide (28%) and/or Natrosol 250 MHR (2.5%) Viscosity, Equilibrated Hand Stirred Sheared 52.1% 35.2% 9.3 ± 2 KU 95 ± 3 KU 100 ± 5 KU 95 ± 3 KU ± 0.1 P 89 g/l
5 LOW COST FLAT WHITE HOUSE PAINT FORMULATION W Tamol 731 (25%) Colloid Natrosol 250 MHR Ethylene Glycol } Premix Titanium Dioxide, Ti-Pure R-933 Calcined Clay, Icecap K Minex Grind 5 minutes, then add: Attagel Grind for 15 minutes on high speed disperser at fpm and let down at a slower speed as follows: Colloid 643 and/or Natrosol 250 MHR (2.5%) Adjust initial to Adjust initial viscosity to K.U Mildewcide of the formulator s choice should be evaluated. For a preservative, Rohm and Haas recommends Kathon LX 1.5%. Viscosity, Equilibrated Hand Stirred Sheared 54.8% 25.1% ± 3 KU 95 ± 5 KU 82 ± 3 KU 0.8 ± 0.1 P 115 g/l
6 HIGH BUILD FLAT HOUSE PAINT FORMULATION W THICKENED WITH RHEOLOGY MODIFIER QR-708 Propylene Glycol Tamol 960 (40%) Natrosol 250MHR } Premix Colloid 643 Methyl Carbitol Add the following at low speed: Attagel 50 Titanium Dioxide, Ti-Pure R-902 Minex 4 Calcined Clay, Icecap K Grind the above on high speed disperser at fpm for 20 minutes. At a slower speed, let down as follows: Rheology Modifier QR-708 (35%) Butyl Carbitol Colloid 643 Ammonium Hydroxide (28%) Mildewcide of the formulator s choice should be evaluated. For a preservative, Rohm and Haas recommends Kathon LX 1.5%. Viscosity, Equilibrated Hand Stirred 44.8% 36.1% 9.0 ± 2 97 ± 3 KU 115 ± 5 KU 1.8 ± 0.2 P 212 g/l
7 QUALITY FLAT LIGHT TINT BASE FORMULATION W FOR GLYCOL DISPERSED COLORANTS; WITH SKANE M-8 AND ZINC OXIDE Natrosol 250 MHR } 3.6 Ethylene Glycol Premix Tamol 850 (30%) KTPP Nopco NXZ Titanium Dioxide, Ti-Pure R-902 Zinc oxide American Process Silica, Silver Bond B Grind 5 minutes at high speed, than add: Attagel Grind 10 to 15 additional minutes and let down: Nopco NXZ Propylene Glycol} Skane M-8 Premix Natrosol 250 MHR (2 1/2%) and/or water % 39.3% ± 2 KU 1.1 ± 0.1 P 196 g/l
8 ECONOMY FLAT TINT BASE FORMULATION T WITH SKANE M-8 AND ZINC OXIDE Natrosol 250 MHR (100%) Ethylene Glycol Tamol 850 (30%) KTPP Titanium Dioxide, Ti-Pure R-902 Zinc Oxide, American Process Calcium Carbonate, Snowflake MICA-325 Grind 5 minutes at high speed, than add: Attagel 50, magnesium aluminum silicate Grind 10 to 15 additional minutes and let down: Skane M-8 and/or Natrosol MHR (2.5%) % 35.0% ± 3 KU 0.8 ± 0.1 P 113 g/l
9 LOW COST FLAT TINT BASE FORMULATION T WITH SKANE M-8 AND ZINC OXIDE Natrosol 250 MHR (2 1/2%) Tamol 850 (30%) KTPP Ethylene Glycol Titanium Dioxide, Ti-Pure R-902 Zinc Oxide, American Process Calcium Carbonate, Snowflake Grind 5 minutes at high speed, than add: Magnesium aluminum silicate, Attagel Grind 10 to 15 additional minutes and let down: Skane M-8 Triton GR-5M and/or Natrosol 250 MHR (2.5%) % 25.4% ± 3 KU 0.65 ± 0.1 P 121 g/l
10 WHITE SHEEN HOUSE PAINT FORMULATION W WITH SKANE M-8 AND ZINC OXIDE Tamol 850 (30%) Triton X-100 AMP-95 Propylene Glycol Nopco NXZ Rutile Titanium Dioxide Zinc oxide, American Process Clay, ASP Grind for 15 to 20 minutes on high speed disperser at 3800 to 4500 fpm and let down at slower speed as follows: Nopco NXZ }Premix Propylene glycol Skane M-8 3% Natrosol 250 MR solution Volume Solids Weight Solids Viscosity, Equilibrated Hand Stirred Sheared V.O.C Gloss (60 ) Sheen (85 ) 36.0% 35.9% 52.4% ± 2 KU ± 2 KU 74 ± 2 KU 0.7 ± 0.1 P 262 g/l 10 to to
11 WHITE SEMIGLOSS TRIM PAINT FORMULATION G Propylene Glycol Colloid 643 Tamol 731 (25%) DMAE Mix, then add the following: Titanium Dioxide, Zopaque RCL- 9 Clay, ASP Grind at high speed, then let down at low speed: Colloid Propylene Glycol Natrosol 250 MHR } Adjust ratio to indicated viscosity Viscosity, Equilibrated Hand Stirred Sheared Gloss (60 ) 25.2% 40.2% 8.7 to to 75 KU 85 to 95 KU 75 to 80 KU 35 to g/l BROWN DEEP TONE FLAT HOUSE PAINT FORMULATION K Tamol 731 (25%) Ethylene Glycol Natrosol 250 MHR (2 1/2%)
12 Brown Iron Oxide, Mapico 422 Silica Grind 5 minutes at high speed, then add: Attagel Grind for 15 to 20 minutes on high speed disperser at 3800 to 4500 fpm and let down at slower speed as follows: Natrosol 250 MHR (2 1/2%) and/or water Mildewcide of the formulator s choice should be evaluated. For a preservative, Rohm and Haas recommends Kathon LX 1.5%. Volume Solids ICI viscosity 39.9% 4% ± 2 KU 1.1 ± 0.1 P 96 g/l
13 BLACK DEEP TONE FLAT HOUSE PAINT FORMULATION K Tamol 731 (25%) Ethylene glycol Natrosol 250 MHR (2.5%) Degussa Lamp Black # 30 Silica Grind 5 minutes at high speed, then add: Attagel Grind 10 to 15 additional minutes and let down: Natrosol 250 MHR (2.5%) and/or Mildewcide of the formulator s choice should be evaluated. For a preservative, Rohm and Haas recommends Kathon LX 1.5% Volume Solids ICI viscosity 39.6% 41.8% ± 2 KU 1.1 ± 0.1 P 96 g/l BARN RED DEEP TONE FLAT HOUSE PAINT FORMULATION K Tamol 731 (25%) Ethylene glycol Natrosol 250 MHR (2.5%) Red Iron Oxide, Pfizer RO-8097 Red Iron Oxide, Pfizer RO-2899 Silica
14 Grind 5 minutes at high speed, then add: Attagel Grind 10 to 15 additional minutes and let down: Natrosol 250 MHR (2.5%) and/or Mildewcide of the formulator s choice should be evaluated. For a preservative, Rohm and Haas recommends Kathon LX 1.5%. Volume Solids ICI viscosity 39.6% 41.8% ± 2 KU 1.1 ± 0.1 P 96 g/l
15 GREEN DEEP TONE FLAT HOUSE PAINT FORMULATION K Tamol 731 (25%) Ethylene Glycol Natrosol 250 MHR (2.5%) Chromium Oxide, Pfizer G-6099 Silica Grind 5 minutes at high speed, then add: Attagel Grind 10 to 15 additional minutes and let down: Natrosol 250 MHR (2.5%) and/or Mildewcide of the formulator s choice should be evaluated. For a preservative, Rohm and Haas recommends Kathon LX 1.5%. Volume Solids ICI viscosity 40.6% 42.5% ± 2 KU 1.1 ± 0.1 P 95 g/l
16 HIGH QUALITY FLAT WHITE HOUSE PAINT FORMULATION W WITH SKANE M-8 AND ZINC OXIDE Natrosol 250 MHR Ethylene Glycol Tamol 960 KTPP Colloid 643 Propylene Glycol Titanium Dioxide, Ti-Pure R-902 Zinc Oxide, American Process Silicate, Minex 4 Calcined Clay, Icecap K Attagel Grind for minutes on high speed disperser at fpm and let down at slower speed as follows: Colloids 643 Skane M-8 Ammonia Natrosol 250 MHR (2 1/2%) Viscosity, Equilibrated Hand Stirred Sheared 45.9% 36.5% ± 3 KU 98 ± 3 KU 93 ± 3 KU 1.1 ± 0.1 P 178 g/l
17 HIGH QUALITY FLAT WHITE HOUSE PAINT FORMULATION W WITH SKANE M-8 AND ZINC OXIDE Natrosol 250 MHR Ethylene Glycol Tamol 960 KTPP Colloid 643 Propylene Glycol Titanium Dioxide, Ti-Pure R-902 Zinc Oxide, American Process Silicate, Minex 4 Calcined Clay, Icecap K Attagel Grind for minutes on high speed disperser at fpm and let down at slower speed as follows: Colloids 643 Skane M-8 Ammonium Hydroxide (28%) 2.5% Natrosol 250 MHR Viscosity, Equilibrated Hand Stirred Sheared % 37.2% ± 3 KU 98 ± 3 KU 93 ± 3 KU 1.1 ± 0.1 P 175 g/l
18 INTERIOR SEMIGLOSS FORMULATION SG USING ACRYSOL RM-5 Propylene Glycol Tamol SG-1 (35%) Add the following at low grinding speed: Titanium Dioxide, Ti-Pure R-900 Clay, ASP Grind the above on a high speed impeller mill at fpm for 20 minutes. At a slower speed, let down as follows: Ammonium Hydroxide (28%) 1 Acrysol RM-5 (30%) } Premix Ammonium Hydroxide Viscosity, Equilibrated Hand Stirred Sheared Gloss % 34.8% ± 3 KU 99 ± 3 KU 83 ± 3 KU 1.5 ± 0.2 P 6 ± 2 45 ± g/l SAFE HANDLING INFORMATION Material Safety Data Sheets
19 Rohm and Haas Material Safety Data Sheets (MSDS) contain pertinent information that you may need to protect your employees and customers against any known health or safety hazards associated with our products. Under the OSHA Hazard Communication Standard, workers must have access to and understand MSDS on all hazardous substances to which they are exposed. Thus, it is important that you provide appropriate training and information to your employees and make sure they have available to them MSDS on any hazardous products in their work place. Rohm and Haas Company sends MSDS on non-osha-hazardous as well as OSHA-hazardous products to both the bill to and ship to locations of all our customers upon initial shipment (including samples) of all of our products (whether or not they are considered OSHA-hazardous). If you do not have access to one of these MSDS, please contact your local Rohm and Haas representative for an additional copy. Updated MSDS are sent upon revision to all customers of record. In addition, MSDS are sent on an annual basis to all customers of record. MSDS should be obtained from your suppliers of other materials recommended in this bulletin. For More Information... To further assist you, Rohm and Haas publishes Handling and Storage of Polymer Emulsions, a comprehensive guide on the safety, health, first aid measures, toxicology and storage of its acrylic polymer emulsions. Please contact your local sales representative or sales office to obtain a copy. In addition, specific inquiries on these issues, including bulk storage and handling considerations, may be directed to your Rohm and Haas technical representative or customer service supervisor. Acrysol, Kathon, Rhoplex, Ropaque, Skane and Tamol are registered trademarks of Rohm and Haas Company, or of its subsidiaries or affiliates and are intended to designate goods marketed in North and South America; the same goods may be marketed in other countries, generally under other Company trademark designations. These suggestions and data are based on information we believe to be reliable. They are offered in good faith, but without guarantee as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine the suitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our products or the inclusion of descriptive material from patents and the citation of specific patents in this publication should not be understood as recommending the use of our products in violation of any patent or as permission or license to use any patents of Rohm and Haas Company. Rohm and Haas Company, A166 June 1997 Printed in U.S.A.
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