Welding positions acc. to AWS and EN. 3G down. down PA, PB, PC 1G, 1F, 2G, 2F

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1 Bestseller BÖHLER

2 Bestseller Contents Key to symbols Selection guide 3 W.-Nr. Werkstoffnummer (material number acc. to /DIN) Filler metals for mild steels Coated electrodes, Solid wires, 6 Submerged arc welding wires / fluxes 6 Flux and metal cored welding wires 7 Gas welding rod 7 Electrodes for pipeline welding 8, 9 Electrode for gouging 9 Filler metals for low alloyed steels High strength, low temperature resistant Coated electrodes 10 Solid wires 10, 11 Submerged arc welding wires / fluxes 11 High temperature and creep resistant Coated electrodes 12 Solid wires 13 Submerged arc welding wires / fluxe 1 Flux cored welding wire type E 308H 1 Gas welding rods 1 Filler metals for stainless steels Stainless, corrosion resistant and highly corrosion resistant Coated electrodes Solid wires Submerged arc welding wires / fluxes 20, 21 Flux cored welding wires 22, 23 Filler metals for dissimilar joints and special purpose Coated electrodes 2 Solid wires 2 Flux cored welding wires 2 Heat resistant Coated electrodes 26 Solid wires 26 Nickel base Coated electrodes 27 Solid wires 27 Flux cored welding wires 28 Addional information Forms of supply 30 Graph for weight calculations 31 Selection tables 32, 33 Company profile 3 s acc. to AWS and G, F PA / 1G, 1F flat PD, PE PB / 2F horizontal 3G 3G PC / 2G down horizontal vertical 3F PF PG 3F PD / F horizontal overhead G down PE / G overhead PA, PB, PC 1G, 1F, 2G, 2F PF / 3G, 3F, G up vertical up PG / 3G, 3F, G down vertical down dotted line = limited weldability in this thick marked solid line = particularly good weldability in this ~ = alternating = direct (electrode positive) = direct (electrode negative) = direct (electrode positive or negative) = direct (electrode positive) or alternating = direct (electrode negative) or alternating = direct (electrode positive or negative) or alternating weld metal Re = yield strength in N/mm 2 = Rp 0,2 Rm = tensile strength in N/mm 2 A = elongation in % Av = impact strength in Joule Heat treatment u = untreated / as welded s = stress relieved n = normalised v = quenched and tempered a = tempered and approval societies ABS = American Bureau of Shipping BN = Baseler Norm BV = Bureau Veritas CL = Vereniging voor Controlle op Lasgebied Controlas CWB = Canadian Bureau DB = German Railways DNV = Det Norske Veritas FI = Force Institute (Dansk Standard) GdF = Gaz de France GL = Germanischer Lloyd INSPECTA = Technical Supervisory Association, Finland ITI = Institut Technické Inspekce, Czech Republic KTA = TÜV-approval acc. to KTA-Regelwerk 108.1, Germany LR = Lloyd s Register of Shipping LTSS = Lithuanian Technical Supervision Service ÖBB = Austrian Railways PRS = Polish Register of Shipping RINA = Registro Italiano Navale RMR = Maritime Register of Shipping, Russia = Approval Society, Ukraine Statoil = Norway TÜV-D = Technical Supervisory Association, Germany TÜV-A = Technical Supervisory Association, Austria = Technical Supervisory Association, Poland Ü = Übereinstimmungszertifikat acc. to Bauregelliste A, Teil 1, Germany VNIIGAZ = Scientific & Research Institute of Natural Gases & Gas Technologies VNIIST = Engineering Research Company Russia VUZ = Vyskumny Ústav Zváracsky, Slovakia WIWEB = Bundesamt für Wehrtechnik und Beschaffung, Germany General remarks This brochure contains only the most popular brands of BÖHLER WELDING CONSUMABLES. For specific applications please contact your nearest BÖHLER Supplier. Details regarding the nature and application purpose of our products are intended for the information of the user. The data concerning the mechanical always refer to the all-weld-metal deposit in accordance with the applicable standards. In the area of the weld joint, the weld metal are influenced by the base metal, the welding and the welding parameters. A guarantee of the suitability for a specific type of application requires in each individual case an implicit agreement in writing. Information is subjected to change without notice. 2

3 Selection guide s-no. ASTM AISI Coated electrodes Solid wires for MAG & TIG SAW wires / fluxes Gas welding rods Flux and metal cored welding wires Mild steels & pipe steels such as S23J2G3, S3J2G3, GE 260 P2G1TH, P28NH S2NL-P3NL1 ASTM: A 381, GR Y 0 / 2, A 73 Gr. 70, A 28 Gr. C, A 106 Gr. B API X2, X60, X70 FOX BVD 8 FOX CEL FOX CEL 7 FOX CEL 8 FOX CEL 90 FOX ETI FOX EV 7 FOX EV 0 FOX EV 0-A FOX EV 0-W FOX EV PIPE FOX EV 60 PIPE FOX EV 70 PIPE FOX HL 180 Ti FOX KE FOX MSU FOX OHV FOX SPE FOX SPEM FOX SUS Page,, 8, 9 EMK 6 EMK 8 EML Page, 6 EMS 2 BB 2 BF 16 Page 6 BW Xll Page 7 HL 1-FD HL 3-FD Ti 2-FD Page 7 Low alloyed and high strength steels, such as S3J2G3, S380NL1-S60NL2 quenched & tempered fine grained steels 720 N/mm 2 yield strength. ASTM: A 66 Gr. 1, A 72 Gr. FOX EV 60 FOX EV 63 FOX EV 60 PIPE FOX EV 70 PIPE FOX EV 8 Page 10 NiCu 1-IG NiMo 1-lG NiCrMo 2,-lG X 70-lG X 90-IG Page 10, 11 3NiMo 1-UP 3NiCrMo 2,-UP BB2 Page 11 High temperature and creep resistant steels such as 16Mo3, 13CrMo -, 10CrMo 9-10, X20CrMoV 12-1, X10CrMoVNb 9-1, ASTM: A 20 Gr. A, B a. C, A387. Gr. 11 a. 12, A 33 Gr. P 1, P 11, P 12, P 22, P 91 FOX DMO Ti FOX DMO Kb FOX DCMS Ti FOX DCMS KB FOX CM 2 Kb FOX C 9 MV FOX 20 MVW FOX CN 18/11 Page 12 DM0-IG DCMS-IG CM 2-lG CM -IG C 9 MV-IG 20 MVW-IG CN 18/11-IG Page 13 EMS 2 Mo EMS 2 CrMo CM 2-UP BB 2 C 9 MV-UP/BB910 Page 1 DMO DCMS Page 1 E 308H PW-FD Page 1 Low temperature steels such as 12Ni1 ASTM: A 333 Gr. 1 a. Gr. 3, A 2 Gr. a. Gr. 60 Stainless steels such as ACI Gr. CA6NM Corrosion resistant steels such as 1.301, 1.306, 1.1,, 1.71, 1.80 AISI 30 L AISI 37 AISI 316 L AISI 316 Cb AISI 316 Ti FOX 2, Ni Page 10 FOX CN 13/ Page 16 FOX EAS 2 FOX EAS 2-A FOX EAS 2-VD FOX EAS M FOX EAS M-A FOX EAS M-VD FOX SAS 2 FOX SAS 2-A FOX SAS FOX SAS -A Page 16, 17 2, Ni-lG Page 11 CN 13/-lG Page 18 EAS 2-lG EAS 2-lG (Si) EAS M-IG EAS M-IG (Si) SAS 2-lG SAS 2-lG (Si) SAS -lg SAS -lg (Si) Page 18, 19 CN 13/-UP BB 203 Page 20 EAS 2-UP EAS M-UP SAS 2-UP SAS -UP BB 202 Page 20, 21 CN 13/-MC Page 22 EAS 2-FD EAS 2 PW-FD EAS M-FD EAS PW-FD SAS 2-FD SAS 2 PW-FD SAS -FD SAS PW-FD Page 22, 23 Selection guide Highly corrosion resistant steels such as 1.38, 1.39, 2 UNS S 31803, AISI 317 L, UNS N 0890 FOX ASN FOX ASN -A FOX CN 20/2 M FOX CN 20/2 M-A FOX CN 22/9 N FOX CN 22/9 NB Page 17, 18 ASN -lg ASN -lg (Si) CN 20/2 M-IG CN 20/2 M-IG (Si) CN 22/9 N-IG Page 19, 20 ASN -UP BB 203 CN 22/9 N-UP BB 202 Page 21 E 317 L-FD E 317 L PW-FD CN 22/9 N-FD CN 22/9 PW-FD Page 23 Nickel base alloys such as NiCr 1 Fe, Incoloy 800, NiCr21 Mo, NiCr22Mo9Nb, 1.29 UNS N0662, Inconel 600 FOX NIBAS 70/1 FOX NiCr 70/1 FOX NIBAS 70/20 FOX NiCr 70 Nb FOX NIBAS 62 FOX NiCr 62 Page 27 NIBAS 70/20-lG NiCr 70 Nb-lG NIBAS 62-lG NiCr 62-lG Page 28 NIBAS 70/20-FD Page 28 Heat resistant steels such as 1.762, 1.828, 1.81 AISI 31, AISI 310, AISI 30 FOX FA FOX FFB FOX FFB-A Page 26 FA-IG FFB-IG Page 26 Special applications Dissimilar joints Cladding Armour plates FOX A 7 FOX A 7-A FOX CN 19/9 M FOX CN 23/12-A FOX CN 23/12 Mo-A FOX CN 29/9 FOX CN 29/9-A FOX CN 29/9 SUPRA FOX RDA Page 2 A 7-lG A 7 CN-IG CN 19/9 M-IG CN 23/12-lG Page 2 A 7-FD A 7 PW-FD CN 23/12-FD CN 23/12 PW-FD CN 23/12 Mo-FD CN 23/12 Mo PW-FD Page 2 Gouging and bevelling FOX NUT Page 9 BÖHLER Bestseller 3

4 Filler metals for mild steels ASTM parameters Amperage A S27JR, S23J0G3-S3J0G3, P23GH, P26GH, P2NH, P3T1, P23T2-P3T2, P23G1TH, P2G1TH, L210, L360NB, L290MB, S23JRS1-S23J0S1, S23JRS2-S23J0S2 A 106 Gr. A a. B, A 936 Gr. 0 A 283 Gr. D, A 607 Gr. A 28 Gr. A, B a. C FOX ETI E 20 RR 12 E 6013 C 0.07 Si 0. Mn 0. Re 60 N/mm 2 Rm 20 N/mm 2 A 26 % Av 6 J 0 J 0 C TÜV-D FI, LR, ABS, BV, DNV, GL, LTSS, Heavy rutile coated electrode giving fine performance in all s except vertical down. Extremely smooth beads, easy slag removal; suitable for AC/DC and small transformers. S27JR, S23J0G3-S3J0G3, P23GH, P26GH, P2NH, P3T1, P23T2-P3T2, P23G1TH, L210-L360NB, S23JRS1-S23J0S1, S23JRS2-S23J0S2 A 106 Gr. A a. B, A 936 Gr. 0 A 283 Gr. D, A 607 Gr. A 28 Gr. A, B a. C FOX KE E 38 0 RC 11 E 6013 C 0.06 Si 0.3 Mn 0. Re 30 N/mm 2 Rm 90 N/mm 2 A 26 % Av 7 J 0 J -10 C LR, Heavy rutile coated contact electrode engineered for fine performance in all s including vertical down. Excellent striking and restriking characteristics, sound penetration, flat beads; popular with general fabricators. S27JR, S23J0G3-S3J0G3, P23GH, P26GH, P2NH, P23T1, P3T1, P23T2-P3T2, P23G1TH, P2G1TH, L210- L360NB, L290MB, S23JRS1- S23J0S1, S23JRS2-S23J0S2 A 106 Gr. A a. B, A 936 Gr. 0 A 283 Gr. D, A 607 Gr. A 28 Gr. A, B a. C FOX MSU E 38 0 RC 11 E 6013 C 0.0 Si 0.3 Mn 0. Re 30 N/mm 2 Rm 90 N/mm 2 A 26 % Av 7 J 8 J -10 C Ü, DB, ÖBB, BV, DNV, GL, LR, ABS, CL, RMR, Medium thick rutile coated electrode designed to operate in all welding s without the need to change settings. Very stable arc, good gap bridging ability, popular in shipbuilding. Coated electrodes S27JR, S23J0G3-S3J0G3, P23GH, P26GH, P2NH, P23T1, P3T1, P23T2-P3T2, P23G1TH, P2G1TH, L210- L360NB, L290MB, S23JRS1- S23J0S1, S23JRS2-S23J0S2 A 106 Gr. A a. B, A 70 Gr. A 283 Gr. D, A 607 Gr. A 28 Gr. A, B a. C S27JR, S23J2G3-S3J2G3, S23JRS2-S23J2S2, P23GH, P26GH, P2NH, P3T1, P23T2-P3T2, P23G1TH, P2G1TH, L210-L360NB, L290MB-L360MB, S23JRS1-S23J1S A 106 Gr. A a. B, A 70 Gr. A 283 Gr. D, A 607 Gr. A 28 Gr. A, B a. C FOX OHV E 38 0 RC 11 E 6013 FOX SPE E 38 2 RB 12 E 6013 (mod.) C 0.06 Si 0. Mn 0.6 C 0.08 Si 0.2 Mn 0. Re 60 N/mm 2 Rm 20 N/mm 2 A 2 % Av 7 J 7 J -10 C Re 20 N/mm 2 Rm 00 N/mm 2 A 28 % Av 90 J 60 J -20 C Ü, FI, DNV, LR, ABS, LTSS, Ü, LTSS, Medium thick rutile coated electrode. Most popular E 6013 type. All welding s, AC/DC, also for small transformers, very good operating characteristics, flexible coating, good for tack welding, suitable for galvanized components. Heavy rutile basic coated electrode offering fine performance in all s except vertical down; designed to produce first class X-Ray quality welds, mainly in tube constructional work for root and filler passes. Impact strength down to -20 C. S27JR, S23J2G3-S3J2G3, P23GH, P26GH, P2NH, P29GH, P3T1, P23T2- P3T2, P23G1TH, P2G1TH, L210-L360NB, L210MB-L360MB, S23JRS-S23J2S1, S23JRS2- S23J2S2, S2N-S3N A 106 Gr. A a. B, A 70 Gr. A 283 Gr. D, A 607 Gr. A 28 Gr. A, B a. C FOX SPEM E 38 2 RB 12 E 6013 (mod.) C 0.08 Si 0.2 Mn 0.6 Re 0 N/mm 2 Rm 0 N/mm 2 A 27 % Av 70 J 7 J -20 C ÖBB, DB, Ü, Heavy rutile basic coated electrode offering fine performance in all s except vertical down; designed to produce first class X-Ray quality welds, mainly in tube constructional work for root and filler passes. Impact strength down to -20 C. Exceeds the FOX SPE electrode in tensile strength due to the increased Mn-content of the deposit. S27JR, S23J0G3-S3J0G3, P23GH, P26GH, P2NH, P29GH, P23T1, P3T1, P23T2-P3T2, P23G1TH, P2G1TH, L210-L360NB, L290MB, S23JRS1-S23J0S1, S23JRS2-S23J0S2 A 106 Gr. A a. B, A 936 Gr. 0 A 283 Gr. D, A 607 Gr. A 28 Gr. A, B a. C FOX SUS E 2 0 RR 12 E 6013 C 0.07 Si 0. Mn 0.6 Re 30 N/mm 2 Rm 10 N/mm 2 A 27 % Av 7 J J -10 C Ü, DB, GL, ÖBB, BV, DNV, LR, ABS, CL, Heavy rutile coated electrode giving fine performance in all s except vertical down. Soft arc, well shaped beads, excellent restriking characteristics, easy slag removal.

5 ASTM parameters Amperage A S23JR, S27JR, S23J0G3, S27J0G3, S3J0G3, P23GH, P26GH, S2N, P29GH, S23JRS1-S23J0S1, S23JRS2-S23J0S2 A 70 Gr. A 283 Gr. D, A 607 Gr. A 28 Gr. A, B a. C FOX HL 180 Ti E 38 0 RR 7 E 702 C 0.07 Si 0. Mn 0.8 Re 0 N/mm 2 Rm 10 N/mm 2 A 27 % Av 8 J 0 J -10 C FI, DNV, ABS, LR, GL, RMR, RINA, Rutile/iron powder electrode yielding 180% metal recovery. Very long weldable length. Self detaching slag, smooth welds free of undercuts. Excellent striking characteristics, suitable for contact welding. Preferable for long fillet welds. S23JR-E29, S23J2G3- S3J2G3, C22, P23T1-P27T1, P23T2, P27T2, L210-L320, L290MB-L320MB, P23G1TH, P2G1TH, P23GH, P26GH, P29GH, S23JRS1-S23JS, S3G1S-S3G3S, S2N- S3N, P2NH-P3NH, S2NL-S3NL, GE200-GE20 A 28 Gr. A, B a. C, A 668 Gr. A, B A 70 Gr., A 16 Gr. A 72 Gr. 2-0 S23JR-E33, S23J2G3-S3J2G3, C22, P23T1-P3T1, P23T2, P3T2, L210-L360NB L290MB- L320MB, P23G1TH, P2G1TH, P23GH, P26GH, P29GH, S23JRS1-S23JS, S3G1S- S3G3S, S2N-S3N, P2NH-P3NH, S2NL- S3NL, GE200-GE260, GE300 A 28 Gr. A, B a. C; A 16 Gr. A 70 Gr., A 72 Gr. 2-0 A 1 Gr. 70, A 668 Gr. B A 907 Gr. 30-0, A 936 Gr. 0 FOX EV 7 E 38 B 2 H E HR FOX EV 0 E 2 B 2 H E HR C 0.06 Si 0. Mn 0.7 C 0.07 Si 0. Mn 1.1 Re 60 N/mm 2 Rm 30 N/mm 2 A 27 % Av 190 J 90 J -0 C Re 90 N/mm 2 Rm 60 N/mm 2 A 27 % Av 190 J 100 J -0 C Ü, RINA, ABS, DNV, LR, VUZ, BV, RMR, GL, LTSS,, ISPESL Ü, RINA, FI, ABS, DNV, LR, RMR, BV, LTSS, GL,, ITI, CL, ISPESL, VUZ, PDO Basic coated electrode for making high quality welds (about 110 % metal recovery) in all s except vertical down. Deposit exhibits unique ductility and crack resistance. Low hydrogen content (HD ml/100 g). Suitable for rigid weldments and heavy cross sections. Basic coated electrode engineered for high quality welds (about 110 % metal recovery) in all s except vertical down. Also suitable for the welding of low purity higher carbon steel. Excellent impact strengths at low temperature. Outstanding al welding characteristics. Low hydrogen content (HD ml/100 g). The electrode coating is resistant to moisture absorption. CTOD tested at -10 C. HIC and SSC approved. Most popular E electrode. Coated electrodes S23J2G3-S3J2G3, S23JR- E29, C22, P23T1-P3T1, P23T2-P3T2, L210-L360NB, L290MB-L360MB, P23G1TH, P2G1TH, P23GH, P26GH, S2N, P29GH, S23JRS1- S23J3S, S3G1S-S3G3S, S2N-S3N, P2NH-P3NH, GE200-GE260 FOX EV 0-A E 2 3 B 12 H10 E 7016 C 0.0 Si 0.6 Mn Re 0 N/mm 2 Rm 0 N/mm 2 A 28 % Av 180 J 7 J -30 C DB, ÖBB Rutile basic double coated electrode for al welding on DC+ and AC. Excellent for root passes and fillet welds due to fast travel speeds. HD 10 ml/100 g. A 28 Gr. A, B a. C A 16 Gr., A 1 Gr A 70 Gr., A 72 Gr. 2-0 S23JR-E33, S23J2G3-S3J2G3, C22, P23T1-P3T1, P23T2, P3T2, L210-L360NB, L290MB, P23G1TH, P2G1TH, P23GH, P26GH, P29GH, S23JRS1- S23JS, S3G1S-S3G3S, S2N- S3N, P2NH-P3NH, S2NL- S3NL, GE200-GE260, GE300 FOX EV 0-W E 2 B 12 H E H R C 0.07 Si 0. Mn 1.1 Re 60 N/mm 2 Rm 60 N/mm 2 A 28 % Av 200 J 120 J -0 C CL, GL, FI, LTSS,, PDO Basic coated electrode. Designed for root pass welding on DC negative polarity as well as for welding of pipes on DC+ or AC. HD ml/100 g. FOX EV 0-W shows outstanding welding characteristics and good impact down to -6 C. Its thin flux coating allows excellent manipulation and accessibility. A 28 Gr. A, B a. C A 1 Gr , A 16 Gr. A 907 Gr. 30-0, A 77 Gr. 30- ASTM S23J2G3-S3J2G3, P23G1TH P2G1TH, L210, L290MB, P23GH, P26GH, P29GH, P310GH, P2NH, S2N-S38N, P2NH-P38NH, S23JRS1- S23JS, S3G1S-S3G3S, GE200-GE260 A 28 Gr. A, B a. C, A 1 Gr , A 16 Gr., A 70 Gr. 30-, A 72 Gr. 2-0, A 668 Gr. B, A 66 Gr. 0-60, X 2-X 60 EML W 6 W2Si ER 70 S-3 Average of Wire % C 0.10 Si 0.6 Mn Re 00 N/mm 2 Rm 600 N/mm 2 A 26 % Av 220 J 7 J -0 C Rods 1000 mm Ø mm 2. Spools, Ø mm Process TIG MAG S 1-S 3 Mixture Gas DB, CL, ÖBB ITI, Ü TIG welding rod for high requirements of weld metal impact strength down to -0 C. Also for components subjected to galvanising after welding. Very popular rod for high integrity welds. Solid wires, MAG & TIG BÖHLER Bestseller

6 Filler metals for mild steels ASTM Average of Wire % Rods 1000 mm Ø mm Spools, Ø mm Process TIG MAG S 1-S 3 Mixture Gas Solid wires, MAG & TIG S23J2G3-S3J2G3, E360, P23T1-P3T1, P23G1TH, P2G1TH, P23GH, P26GH, P29GH, P310GH, P2NH, S23JRS1-S23JS, S3G1S- S3G3S, S2N-S38N, P2NH-P20NH, GE200-GE260 A 28 Gr. A, B a. C A 1 Gr , A 16 Gr. A 70 Gr. 30-, A 72 Gr. 2-0 A 668 Gr. A, B A 66 Gr. 0-60, X 2-X 6 S23J2G3-S3J2G3, E360, P23T1-P3T1, P23G1TH, P2G1TH, P23GH, P26GH, P29GH, P310GH, P2NH, S23JRS1-S23JS, S3G1S- S3G3S, S2N-S60N, P2NH-P60NH, GE200-GE260 A 28 Gr. A, B a. C A 1 Gr , A 16 Gr. A 70 Gr. 30-, A 72 Gr. 2-0 A 668 Gr. A, B A 66 Gr. 0-60, X 2-X 60 EMK 6 W 2 W3Si 1 ER 70 S-6 WSG 2 G 38 M (C) G3 Si 1 ER 70 S-6 EMK 8 G 6 M (C) GSi1 ER 70 S-6 C 0.1 Si 0.9 Mn 1. C 0.07 Si Mn 1.7 Re 30 N/mm 2 Rm 0 N/mm 2 A 27 % Av 160 J 70 J -0 C 7 J -0 C Re 0 N/mm 2 Rm 30 N/mm 2 A 30 % Av 160 J 80 J -0 C Re 0 N/mm 2 Rm 0 N/mm 2 A 29 % Av 120 J 0 J -0 C Re 70 N/mm 2 Rm 600 N/mm 2 A 26 % Av 120 J 0 J -0 C Re 70 N/mm 2 Rm 80 N/mm 2 A 29 % Av 110 J 0 J -0 C LTSS, Ü, DB, ÖBB, CWB, GL, ABS, LR, FI, DNV, LTSS, Ü, DNV, GL, LR, DB, ÖBB,, ABS Böhler EMK 6 is a copper-coated solid wire suited for GMAW and TIG welding. The MAG wire provides excellent welding, wetting and feeding characteristics. For robotic welding or the T.I.M.E.-process we recommend BÖHLER EMK 6 TOP, a non copper coated version of the solid wire BÖHLER EMK 6. It is designed for extremely high wire feed rates up to 30 m/minute. Its bright and corrosion protected wire surface ensures trouble-free wire feeding, lowest possible cleaning and maintenance of the wire liner because there are no copper residues and thus guarantees the best possible efficiency and operating capacity of robotic applications. Solid wire for MAG welding. Provides unique welding and feeding characteristics similar to BÖHLER EMK 6, but should be used where higher strengths are demanded. ASTM See Page 30 Submerged arc welding wires/fluxes S23JR-S33JR, S23J2G3- S33J2G3, P23T1-P33T1, P23T2-P3T2, P23GH, P26GH, S2N, P29GH, P310GH, S23JRS1-S23JS, S2N-S380N A 28 Gr. A, B a. C A 1 Gr , A 16 Gr. A 70 Gr. 30-, A 72 Gr. 2-0 A 668 Gr. A, B A 66 Gr. 0-60, X 2-X 6 S23JR-S33JR, S23J0G3- S33J0G3, P23T1-P33T1, P23T2- P3T2, P23GH, P26GH, S2N, P29GH, P310GH, S23JRS1-S23J0S, S2N-S380N ASTM e.g. A 36 Gr. all A 106 Gr. A, B, A 21 A 22 Gr. 1-, A 266 Gr. 1, 2, ; A 283 Gr. A, B, C, D A 28 Gr. A, B, C A 299 Gr. A, B, A 328, A 366 A 1, Gr. 60, 6, 70 A 16 Gr., A 6 Gr. B2A A 70 Gr. 30, 33, 36, 0, A 72 Gr. 2, 0, A 606 Gr. all A 607 Gr., A 66 Gr. 0, 60 A 668 Gr. A, B, A 907 Gr. 30, 33, 36, 0 A 81, A 81 Gr. 1, 2 A 93 Gr., A 936 Gr. 0 API L X2 - X2 Wire: EMS 2 Flux: BB 2 S 2 EM 12 K SA FB 1 6 DC H S 38 6 FB S 2 F7A8-EM 12 K F8A6-EM 12 K Wire: EMS 2 Flux: BF 16 S 2 EM 12 K SF MS 1 78 ACM S 38 0 MS S 2 F6A0-EM 12 K F3A2-EM12 K C 0.07 Si 0.2 Mn C 0.0 Si 0. Mn 1.3 Re 0 N/mm 2 Rm 20 N/mm 2 A 33 % Av 18 J 10 J -60 C Re 00 N/mm 2 Rm 00 N/mm 2 A 29 % Av 90 J 60 J 0 C.0 ITI, Wire KTA 108.1, Ü, Wire KTA 108.1, Ü, SAW wire/flux combinations. BB2 is a fluoride-basic, agglomerated flux. Its metallurgical behaviour is neutral, designed to produce consistently good mechanical with high impact values at low test temperatures. Smooth beads with good wetting characteristics as well as easy slag removal and low hydrogen content ( ml/100 g) are appreciated by all users. Density ~ kg/dm 3. Basicity 2,6. BF 16 is a fused acid Si and Mn alloying flux with high carrying capacity on both AC and DC. Density ~ 1. kg/dm 3. Basicity 0.7. In combination with the wire EMS 2 it gives fine performance in universal applications for mild steel constructural work of thinner walled ( 20 mm) components. BF 16 is very homogeneous and not susceptible to moisture. 6

7 ASTM values) parameters Shielding Gas S23J2G3-S3J2G3, GE200, GE20, GE260, S23JRS1-S23J2S, S2N-S3N, P23GH, P26GH, S2N, P29GH, S23G2T, S2GT, S3GT, L210-L360NB, P23G1TH, P2G1TH A 28 Gr. A, B a. C A 1 Gr , A 16 Gr. A 70 Gr. 30-, A 72 Gr. 2-0 A 668 Gr. A, B A 66 Gr. 0-60, X 2-X 6 S23J2G3-S3J2G3, GE200, GE20, GE260, S23JRS1-S23JS, AH, DH, EH, S2N-S380N, P23GH, P26GH, S2N, P29GH, S23G2T, S2GT, S3GT, L210-L360NB, P23G1TH, P2G1TH A 28 Gr. A, B a. C A 1 Gr , A 16 Gr. A 70 Gr. 30-, A 72 Gr. 2-0 A 668 Gr. A, B A 66 Gr. 0-60, X 2-X 60 S23-S3J2G3, GE200, GE20, GE260, S23JRS1-S23JS, AH, DH, EH, S2N-S380N, S27ML- S20ML, P23GH, P26GH, S2N, P29GH, P3GH, S23G2T, S2GT, S3GT, L210-L360NB, X 2-X 60, P23G1TH, P2G1TH A 28 Gr. A, B a. C A 1 Gr , A 16 Gr. A 70 Gr. 30-, A 72 Gr. 2-0 A 668 Gr. A, B A 66 Gr. 0-60, X 2-X 60 Ti 2-FD T 2 2 PC 1 H T 6 2 PM 1 H10 E 71-T 1 H E 71T-1M H8 HL 1-FD T 6 MM 2 H E 70 C-6M H HL 3-FD T Ni MM 2 H E 70 C-GM H C 0.06 Si 0. Mn Ti + C 0.07 Mn 1. C 0.06 Si 0. Mn Ni Re 90 N/mm 2 Rm 80 N/mm 2 A 26 % Av 180 J 90 J -0 C (80 % Ar/20 % ) Re 20 N/mm 2 Rm 10 N/mm 2 A 22 % Av 170 J 80 J -0 C (100 % ) Re 90 N/mm 2 Rm 610 N/mm 2 A 27 % Av 130 J 90 J -0 C Re 10 N/mm 2 Rm 60 N/mm 2 A 27 % Av 180 J 80 J -60 C % or 100 % % % GL, DNV, ABS, LR, BV Ü, GL, DNV, DB, LR, ÖBB,, ABS All- rutile flux cored wire for 100% and Ar/ gas. This wire offers complete welder appeal. It operates in the spray arc transfer without any spatter formation, provides an easy slag removal, smooth beads with good side plate wetting, can be welded in any with the same parameters (ø mm) and is very easy to operate. In addition vertical up welding with 230 amps ensures a very high productivity and considerable time and cost savings. cored high efficiency welding wire for automatic and semi-automatic joint welding of mild and fine-grained constructional steels. De rates of up to 9 kg/h. Steady spray transfer with minimum spatter formation. Very little oxide formation permits the welding of several layers without the need for interlayer cleaning. HD ml/100 g. Ideal for fillet welds. Provides 20%better productivity than MAG solid wire welding. cored welding wire for single and multipass welding providing a ductile weld metal with < 1%Ni for good CVN toughness down to -0 C. Developed for applications involving thick plates, high restraint and/or low-temperature toughness requirements, as in offshore construction and heavy machinery fabrication. HD ml/100 g. Primarily used for multilayer butt and fillet welds in the downhand and horizontal/vertical s. Flux and metal cored welding wires ASTM Average of Wire % Rods 1000 mm Mild steels with relevant strength A 283 Gr. B, C, D A 1 Gr. 60 A 28 Gr. B BW XII O III R 60-G G III C 0.08 Si 0.1 Mn 1.1 Ni 0. Re 27 N/mm 2 Rm 10 N/mm 2 A 1 % Av 7 J Ü Gas welding rod, nickel alloyed. Easy to operate due to very easy weld pool and slag control and good gap bridging ability. pools are not susceptible to overheating when welding with a too hot flame. Gas welding rod BÖHLER Bestseller 7

8 Electrodes for pipeline welding ASTM/API parameters Amperage A S23JR, S27JR, S23J2G3, S27J2G3, S3J2G3, P23GH, P26GH, P3T1, P23T2- P3T2, L210NB-L1NB, L290MB-L1MB, P23G1TH, P2G1TH Root pass up to LNB, LMB API Spec. L: A, B, X 2, X 6, X 2, X 6, Root pass up to X 80 as well as root runs for higher strength pipeline steels. FOX CEL E 38 3 C 21 E 6010 C 0.12 Si 0.1 Mn 0. Re 0 N/mm 2 Rm 20 N/mm 2 A 26 % Av 110 J J -0 C FI, CL, PDO, VNIIST,, ISPESL, DNV BÖHLER FOX CEL is a cellulose coated all al pipe welding electrode designed especially for vertical down root pass welding on DC negative polarity and for subsequent passes on DC positive polarity. As well as its excellent welding and gap bridging characteristics FOX CEL offers a weld deposit with outstanding impact strength values and thus offers the benefit of still more safety in field welding of pipelines. For vertical up welding of root passes on DC positive polarity we recommend the use of BÖHLER FOX CEL +. HIC and SSC approved. Coated electrodes for pipelines S23JR, S27JR, S23J2G3, S27J2G3, S3J2G3, P23GH, P26GH, L210-L1NB, L290MB- L1MB, P3T1, P23T2- P3T2, P23G1TH, P2G1TH Root pass up to L80MB API Spec. L: Grade A, B, X 2, X 6, X 2, X 6, X 60, Root pass up to X 70 ** suitable for root passes L1NB-L8NB, L1MB- L8MB API Spec. L: X 6, X 60, X 6, X 70 L0MB, L8MB, LMB API Spec. L: X 6, X 70, X 80 S23J2G3-S3J2G3, L290NB-L0NB, L290MB-L0MB, P23GH-P29GH API Spec. L: A, B, X 2, X6, X 2, X 6, X 60, X 6 FOX CEL 7 E 2 3 C 2 E 7010-P1 FOX CEL 8 E 6 1 Ni C 2 E 8010-P1 FOX CEL 90 E 03 1 Ni C 2 E 9010-G FOX BVD 8 E 6 1 Ni B H E 8018-G C 0.1 Si 0.1 Mn 0.7 C 0.1 Si 0.1 Mn 0.7 Ni 0.6 C 0.17 Si 0.1 Mn 0.9 Ni 0.8 C 0.0 Si 0. Mn 0.9 Ni 0.9 Re 80 N/mm 2 Rm 0 N/mm 2 A 23 % Av 100 J J -0 C Re 90 N/mm 2 Rm 70 N/mm 2 A 23 % Av 110 J 70 J -0 C Re 610 N/mm 2 Rm 60 N/mm 2 A 21 % Av 100 J 0 J -0 C Re 10 N/mm 2 Rm 60 N/mm 2 A 27 % Av 170 J 6 J -0 C ** FI, CL, FI, ABS, CL, ISPESL,, GdF, PDO CL, ISPESL, GdF,, VNIST CL,, GdF Cellulose coated electrodes for vertical down welding of higher strength pipe steels. Especially recommended for hot passes, filler and cap layers. BÖHLER FOX CEL 7, FOX CEL 8 as well as FOX CEL 90 are designed to meet individual yield and tensile strength of the different high strength pipe steels. Consistently high quality product as well as outstanding low temperature toughness values together with superior operating characteristics ensure that the high demands in pipeline welding are satisfied. BÖHLER cellulose coated electrodes are amongst the most popular products worldwide for pipeline welding. FOX CEL 7 and FOX CEL 8 are HIC and SSC approved. Basic coated electrode for vertical down welding of filler and cover passes. The weld deposit shows an ideal combination of high strength and cryogenic toughness down to -0 C. Special design and development work has enabled this electrode to provide exceptional striking characteristics and the avoidance of start porosity on cover (cap) passes. Due to this and the good welding characteristics this special basic electrode offers easy handling even under field conditions (HD ml/100 g). The de rate is % higher than vertical up welding. HIC and SSC approved. P23GH, P26GH, P29GH, P23T1, P27T1, P23G2TH, P2G1TH, S2N-S20N*, S2NL1-S20NL1, L290NB- L360NB, L290MB-L1MB, L0MB**-LMB** X 2, X6, X2, X6, X60, X6-X80** FOX EV PIPE E 2 B 12 H E H R C 0.06 Si 0.6 Mn 0.9 Ni 0.17 Re 70 N/mm 2 Rm 60 N/mm 2 A 29 % Av 170 J 60 J -0 C CL, LTSS, VNIIST,, VNIIGAZ Special coated electrode for vertical up welding of root passes on DC negative polarity. Offers outstanding operating characteristics, good mechanical, low hydrogen content ( ml/100 g) and is ready for use due to its packaging in hermetically sealed tins. *Stress relieved up to S380N/S380NL1 **only for root passes subsequent passes with BÖHLER FOX CEL 90 or BÖHLER FOX BVD 90 A3 Grade A-B, A106 Grade A-C, A179, A192, A210 Grade A-1 8

9 ASTM/API parameters Amperage A S23J2G3-S3J2G3, L210NB- L0NB, L210MB-L0MB, P23GH-P29GH, E29, E33, S3J2G3, C3-C, P310GH, S380N-S60N, P380NH-P60NH, S380NL-S60NL, S380NL1- S60NL2, GE260-GE300 API Spec. L: A, B, X 2, X 6, X 2, X 6, X 60, X 6 A16 Gr. 6, A72 Gr., 60, 6, A633 Gr. E, A612, A618 GR. 1, A37 Gr. 1-3 FOX EV 60 PIPE E 0 1 Ni B 1 2 H E 8016-G H R C 0.07 Si 0.6 Mn Ni 0.9 Re 0 N/mm 2 Rm 90 N/mm 2 A 26 % Av 170 J 110 J -0 C Basic coated electrode excellent suited for vertical up welding of root passes using D.C. negative polarity as well as for filler and cover passes for pipes, tubes and plates on D.C. positive polarity, or even A.C. The electrode offers considerable time savings against AWS E 8018 type electrodes when welding root passes due to increased travel speeds. Good impact down to -0 C, low hydrogen content (HD < ml/100 %), as well as packaging in hermetically sealed tins are further features for the user. L0MB, L8MB, LMB API Spec. L: X 6, X 70, X 80 FOX EV 70 PIPE E Z (Mn 2Ni Mo) B 1 2 H E 9016-G H R C 0.06 Si 0. Mn 1.7 Ni 2.2 Mo 0.3 Re 620 N/mm 2 Rm 680 N/mm 2 A 20 % Av 10 J 70 J -0 C Basic coated electrode excellent suited for vertical up welding of root passes using D.C. negative polarity as well as for filler and cover passes for pipes, tubes and plates on D.C. positive polarity, or even A.C. The electrode offers considerable time savings against AWS E 8018 (AWS E 9018) type electrodes when welding root passes due to increased travel speeds. Good impact down to -0 C, low hydrogen content (HD < ml/100 %), as well as packaging in hermetically sealed tins are further features for the user. Electrode for gouging Electrode for gouging parameters Amperage A FOX NUT Special coated gouging electrode. Use for gouging and grooving, removal of unsound weld metal or cracks prior to repair welding. Provides high travel speeds in all s and is suitable for various base metals. BÖHLER Bestseller 9

10 Filler metals for low alloyed steels Coated electrodes, high strength, low temperature ASTM E29, E33, S3J2G3, C3-C, L210-L360NB, L210MB-L360MB, P310GH, S380N-S60N, P380NH-P60NH, S380NL- S60NL, S380NL1-S60NL2, GE260-GE300 A 72 Gr. -6 A 16 Gr. 6, A 633 Gr. E, A 37 Gr. 1-3, A 618 Gr. I S3J2G3, E29-E360, C3-C60, S31N-S00N, P31NH-P00NH, GE200-GE30, Rail steels up to R N/mm 2 A 22 Gr. C, A 17 Gr. A-P Quenched and tempered fine-grained steels up to 720 N/mm 2 yield strength. S620QL-S690QL S620QL1, S690QU N-AXTRA 6, 63, 70 Cryogenic constructional steels and Ni-steels, cryogenic steels for ship building. 12Ni1, 1Ni6, 13MnNi6-3, G12Ni1, S2N-S60N, S2NH-S60NH, S2NL- S60NL, S2NL1-S60NL1 A 633 Gr. E, A 72 Gr. 6 A 203 Gr. D, A 333 a. A 33 Gr. 3 A 30 Gr. LF3 FOX EV 60 E 661 Ni B 2 H E 8018-C3 H R FOX EV 63 E 0 B 2 H E 8018-G H R FOX EV 8 E 69 6 Mn 2 Ni Cr Mo B 2 H E G H R FOX 2, Ni E Ni B 2 H E 8018-C 1 HR C 0.07 Si 0. Mn 1.1 Ni 0.9 C 0.06 Mn 1.7 C 0.0 Si 0. Mn 1.7 Cr 0. Mo 0. Ni 2.1 C 0.0 Si 0.3 Mn 0.8 Ni 2. Re 10 N/mm 2 Rm 610 N/mm 2 A 27 % Av 180 J 110 J -60 C Re 80 N/mm 2 Rm 630 N/mm 2 A 26 % Av 170 J 90 J -0 C Re 780 N/mm 2 Rm 80 N/mm 2 A 20 % Av 110 J 60 J -60 C Re 90 N/mm 2 Rm 70 N/mm 2 A 30 % Av 180 J 110 J -80 C parameters Amperage A DNV, LTSS, ISPESL,, RMR Ü, RMR, Ü DB, ÖBB, Ü, ABS, BV, DNV, GL, LR, CL, WIWEB,, RINA Basic coated low hydrogen electrode (HD ml/100 g), Ni-alloyed, excellent operating characteristics in all s, particularly high toughness down to -60 C. recovery about 11 %. Basic coated low hydrogen electrode with increased Mn content for un- and low alloyed steels of higher strength. The weld metal is very ductile and cracking resistant. HD ml/100 g. recovery about 11 %. Basic coated low hydrogen electrode for al welding of high strength steels with minimum yield strength of 690 N/mm 2 (100 ksi) and reliable CVN toughness down to -60 C. HD ml/100 g. Basic coated low hydrogen electrode containing %Ni for low temperature service down to -80 C. BÖHLER Fox Ni is an excellent electrode for welding % Nickel steels. HD ml/100 g. Solid wires, MAG & TIG, high strength, low temperature ASTM Weather resistant constructional steels: S23JRW, S23J2G3 Cu, S3J2G3 Cu. Base metals such as Corten A, Patinax 37, Alcodur 0, Koralpin 2 ASTM A 36, A 283 Gr. B, C Pipe and fine grained steels, quenched and tempered fine grained steels such as S60N- S00N, S60NL-S00NL, S00NC-S0NC. N-A-XTRA 6-70, BHV 70, PAS 600, HSM 600, 20MnMoNi- A 17 Gr. A-P, A 22 Gr. C, A 633 Gr. E, A 72 Gr. 6 High strength fine grained steels such as S690Q, L690M, N-A-XTRA 70, USS-T1, BH 70 V, HY 100, Pass 700, HSM 700 A1 Grade F NiCu 1-IG G 2 M (C) G 0 ER 80 S-G NiMo 1-IG G 6 M Mn3Ni1Mo G C Mn3Ni1Mo ER 90 S-G X 70-IG G 69 M Mn3 Ni 1 CrMo ER 110 S-G Average of Wire % C 0.1 Si 0. Mn 1.1 Ni 0.9 Cu 0. C 0.08 Si 0.6 Mn 1.8 Ni 0,9 Mo 0.3 C 0.1 Si 0.6 Mn Cr 0.2 Mo 0.2 Ni 1.3 V 0.1 Re 00 N/mm 2 Rm 80 N/mm 2 A 26 % Av 130 J 7 J -0 C Re 620 N/mm 2 Rm 700 N/mm 2 A 23 % Av 10 J 110 J -0 C 7 J -60 C Re 800 N/mm 2 Rm 900 N/mm 2 A 19 % Av 190 J 7 J -0 C Rods 1000 mm Ø mm Spools, Ø mm Process TIG MAG S 1-S 3 Mixture Gas DB, ÖBB, Ü, Ü, GL,, Ü, DB, ÖBB, ABS, BV, LR, GL, RMR, DNV, Ni Cu-alloyed MAG welding wire for weather resistant constructional steels providing increased resistance to atmospheric corrosion. BÖHLER NiMo 1-IG is designed for MAGwelding of medium/high strength steels (Re 0 N/mm 2 ). It is an optimum solution for dynamically stressed components which require very ductile and tough welding joints even at low temperature service. For MAG-welding of high-strength fine grained steels with a minimum yield strength of 690 N/mm 2. As a result of the precise addition on of micro-alloying elements X 70-lG wire yields a weld deposit featuring high ductility and crack resistance despite its high strength. Good cryogenic notchedbar impact energy down to -0 C. BÖHLER X 70-IG is very popular with crane fabricators. 10

11 ASTM Average of Wire % Rods 1000 mm Ø mm Spools, Ø mm Process TIG MAG S 1-S 3 Mixture Gas Quenched & tempered fine grained steels with high requirements to low temperature impact strength. N-A-XTRA6-70, USS-T 1 etc. NiCrMo -IG G 69 6 M Mn3 Ni CrMo ER 110 S-G C 0.08 Si 0.6 Mn 1. Cr 0.3 Mo 0. Ni Re 810 N/mm 2 Rm 910 N/mm 2 A 18 % Av 120 J 7 J -60 C DB, ABS, DNV, BV, GL, LR, ÖBB, Ü, BÖHLER NiCrMo -IG is designed for MAG-welding of high-strength steels (Re 690 N/mm 2 ) for reliable CVN toughness of the weld metal even after stress relieving. High strength fine-grained steels. S890Q, XABO 90, OX 1002 etc. X 90-IG G 89 6 M Mn Ni 2 CrMo ER 120 S-G C 0.1 Si 0.8 Mn 1.8 Cr 0.3 Mo 0.6 Ni 2.2 Re 91 N/mm 2 Rm 960 N/mm 2 A 20 % Av 130 J 7 J -60 C Ü, DB,, ÖBB For MAG-welding of high-strength fine grained steels with a minimum yield strength of 890 N/mm 2. As a result of the precise addition of micro-alloying elements X 90-IG wire yields a weld deposit featuring high ductility and crack resistance despite its high strength. Good cryogenic notched-bar impact energy down to -60 C. Cryogenic constructional steels and Ni-steels. S23NL2, S2NL2, 1Ni6, 12Ni1, X12Ni, S2NL-S60NL, S2NL1-S60NL1 A 633 Gr. E A 72 Gr. 6 A 203 Gr. D A 333 a. A 33 Gr. 3 A 30 Gr. LF3 Ni-IG W 6 8 W 2 Ni 2 (TIG) G 6 8 M G 2 Ni 2 (MAG) G 6 6 C G 2 Ni 2 (MAG) ER 80 S-Ni 2 C 0.1 Si 0.6 Mn 1.1 Ni Re 10 N/mm 2 Rm 600 N/mm 2 A 26 % Av 280 J 7 J -80 C Re 10 N/mm 2 Rm 600 N/mm 2 A 22 % Av 170 J 7 J -80 C 2. GL, CL, BV, Ü, ÖBB, LR, ABS, DB, DNV, GL, BV, % Ni-alloyed TIG and MAG welding wire for high quality welds in the construction of storage tanks and piping systems for cryogenic applications. The weld deposit is noted for its particularly good low temperature and non-ageing down to -80 C. N.B. All these solid wires for MAG-welding are noted for their first class feeding and welding characteristics providing consistent high productivity and can be used for robotic welding as well. ASTM Pipe steels and fine grained steels S60N-S00N, S60NL-S00NL, S00NC-S0NC, quenched and tempered fine grained steels S0GD-S690GD, N-A-XTRA 6-6, BHV 70, PAS 700, HSM 700, 20MnMoNi- A 17 Gr. A-P, A 72 Gr. 6 A 22 Gr. C, A 633 Gr. E Quenched and tempered fine grained steels with high requirements for lowtemperature thoughness N-A-XTRA6-70, USS-T 1 e.g. Wire: 3NiMo 1-UP Flux: BB 2 SZ3Ni1Mo EF3(mod) S 0 FB SZ3Ni1Mo F 9 A -EF3(mod)-F3 F 62 A -EF3(mod)-F3 Wire: 3NiCrMo 2,-UP Flux: BB 2 SZ3Ni2CrMo EM (mod) S 69 6 FB SZ3Ni2CrMo F11 A8-EM(mod)-M F76 A6-EM(mod)-M C 0.08 Si 0. Mn 1. Ni 0.9 Mo 0. C 0.06 Si 0.3 Mn 1. Cr 0. Ni 2.2 Mo 0. Re 80 N/mm 2 Rm 60 N/mm 2 A 21 % Av 180 J 60 J -0 C Re 70 N/mm 2 Rm 80 N/mm 2 A 20 % Av 120 J 8 J -0 C See page Wire TÜV-D SAW wire/flux combinations for joint welding of high strength steels. With minimum yield strength of 60 N/mm 2 (3NiMo1-UP/BB2) and > 690 N/mm 2 (3NiCrMo-UP/BB2) BÖHLER BB 2 is a fluoride-basic, agglomerated flux. Its metallurgical behaviour is neutral, designed to produce consistently good mechanical with high impact values at low test temperatures. Smooth beads with good wetting characteristic as well as easy slag removal and low hydrogen content ( ml/100 g), are produced. Density ~ kg/dm 3 Basicity 2.6 Submerged arc welding wires/fluxes, high strength, low temperature BÖHLER Bestseller 11

12 Filler metals for low alloyed steels ASTM parameters Amperage A S3J2G3, E29, P2G1TH, L320-L1NB, 16Mo3, L320MB- L1MB, 16Mo3, S2N, P29GH, P310GH, P2-P3N, P2NH-P3NH A 33, Gr. P 1, A Gr. T 1 A 182 M Gr. F 1, A 20 M Gr. T 1 FOX DMO Ti E Mo R 12 C 0.06 Si 0.3 Mn 0.6 Mo 0. Re 00 N/mm 2 Rm 70 N/mm 2 A 23 % Av 90 J Ü, CL, DNV, BV, DB, RMR, ÖBB, VUZ Rutile coated electrode for 0.%Mo alloyed boiler and tube steels up to +0 C* service temperature. It offers excellent striking and restriking characteristics, easy slag removal, smooth beads, AC/DC weldability and produces first class X-ray quality welds in all s. S3J2G3, E29, E33, P2G1TH, 16Mo3, L320-L1NB, L320MB- L1MB, S2N, 16Mo3, P29GH, P310GH, 1NiCuMoNb, 20MnMoNi-, 17MnMoV6-, S2N-S00N, S2NH-S00NH, S2NL-S00NL, GE20-GE300, 22Mo, GP20GH A 33, Gr. P 1, A 217 Gr. WC 1 A 182 M Gr. F 1, A 20 M Gr. T 1 FOX DMO Kb E Mo B 2 H E 7018-A 1 HR C 0.08 Si 0. Mn 0.8 Mo 0. Re 0 N/mm 2 Rm 600 N/mm 2 A 2 % Av 200 J 32 J -0 C Ü, FI, ABS, DNV, GL, RMR, CL, LTSS, KTA ITI, VUZ, Kotlanadzor Basic coated low hydrogen electrode for 0.%Mo alloyed boiler and tube steels up to +0 C* service temperature. For high quality welds of long term stressed components with reliable mechanical under high and low temperature conditions. HD ml/100 g. Low temperature toughness proven down to -0 C. Coated electrodes, high temperature, creep resistant 13CrMo-, 1CrMo, 16CrMoV FOX DCMS Ti ECrMo 1 R 12 A 33 Gr. P 11 E 8013-G A 33 Gr. P 12 A 193 Gr. B 7 13CrMo-, 1CrMo, 16CrMoV, G17CrMo-, G22CrMo- Furthermore: Steels resistant to caustic cracking, quenched and tempered steels up to 780 N/mm 2 tensile strength, case hardening and nitriding steels. A 33 Gr. P 11, A 33 Gr. P 12 A 193 Gr. B 7, A 217 Gr. WC 6 10CrMo9-10, 10CrSiMoV7, Cast steels: (G-17CrMo9-10), (W.-Nr ). Heat treatable steels similar to alloy steels up to 980 N/mm 2 tensile strength. Case hardening and nitriding steels: similar types. A 33, Gr. P 22, A 217 Gr. WC 9 X10CrMoVNb9-1 (W.-Nr ) A 33 Gr. P 91 A 213 Gr. T 91 A 199 Gr. T 91 X20CrMoV12-1 (W.-Nr ) X20CrMoWV12-1 (W.-Nr. 1.93) X22CrMoV12-1 ( W.-Nr ) X19CrMoVNb11-1 (W.-Nr ) (Turbotherm 20 MVNb) G-X22CrMoV12-1 (W.-Nr ) FOX DCMS Kb E CrMo 1 B 2 H E 8018-B 2 HR FOX CM 2 Kb E CrMo 2 B 2 H E 9018-B 3 HR FOX C9 MV E CrMo 9 1 B 2 H E 901-B9 FOX 20 MVW E CrMoWV 12 B 2 H C 0.06 Si 0. Mn 0.6 Cr 1.1 Mo 0. C 0.07 Si 0. Mn 0.8 Cr 1.1 Mo 0. C 0.07 Si 0.3 Mn 0.8 Cr 2.3 Mo C 0.09 Si 0.3 Mn 0. Cr 9.0 Mo 0.9 Ni 0.9 V 0.2 Nb 0.0 C 0.18 Si 0.3 Mn 0.6 Cr 1 Mo V 0.3 W 0. Ni 0.6 PWHT a 680 C/2h Re 10 N/mm 2 Rm 610 N/mm 2 A 21 % Av 100 J PWHT a 680 C/2h Re 30 N/mm 2 Rm 630 N/mm 2 A 23 % Av 160 J PWHT a 720 C/2h Re 10 N/mm 2 Rm 60 N/mm 2 A 22 % Av 180 J PWHT a 760 C/2h Re 00 N/mm 2 Rm 720 N/mm 2 A 19 % Av 60 J PWHT a 760 C/h Re 610 N/mm 2 Rm 800 N/mm 2 A 18 % Av J Ü, Rutile coated electrode for 1%Cr 0.%Mo alloyed boiler plate and tube steels up to +70 C* DNV, GL, ABS, CL,, service temperature. Easy to operate. Fully alloyed core wire. Specifically prefered for thin walled welds and root pass welding in all s and first class X-ray quality Ü, FI, DNV, GL, CL, LTSS, ABS, ITI, VUZ, Ü, FI, DB, DNV, CL, ABS, GL, ÖBB,, VUZ CL, Ü, CL, DB, LTSS, KTA 108.1,, ÖBB Basic coated low hydrogen electrode for 1%Cr 0.%Mo alloyed boiler and tube steels up to +70 C* service temerature. For high quality welds, suitable for Step-Cooling treatments, fully alloyed core wire which will provide reliable creep rupture for the whole service life of a boiler plant. HD ml/100 g. Basic coated electrode for 2,2%Cr 1%Mo alloyed boiler and tube steels up to +600 C* service temperature. For high quality welds suitable for Step-Cooling treatments, fully alloyed core wire which will provide reliable creep rupture for the whole service life of a boiler plant. HD ml/100 g. Basic coated electrodes. For creep resisting, heat treatable 9 and 12%Cr steels in turbine and boiler construction as well as in the chemical industry. Service temperatures up to +60 C*. High creep rupture strength and very good toughness under long term stress. Low hydrogen content (< ml/100 g). Both BÖHLER FOX C9 MV and FOX 20 MVW have a fully alloyed core wire. X6CrNi18-11 (W.-Nr. 1.98) X3CrNiN18-11 (W.-Nr. 1.99) AISI 30H AISI 321H AISI 37H * in long term condition FOX CN 18/11 E 19 9 B 2 H E C 0.0 Si 0.3 Mn 1.3 Cr 19.0 Ni 10.3 Re 20 N/mm 2 Rm 80 N/mm 2 A 0 % Av 8 J KTA Basic coated fully alloyed core wire electrode with controlled ferrite content (3-8 FN) of the weld LTSS, CL, metal. For elevated temperature service up to +700 C*; in case of wet corrosion up to +300 C. If there is a requirement according to AWS E 308 H we recommend our similar electrode BÖHLER FOX E 308 H. 12

13 ASTM Average of Wire % Rods 1000 mm Ømm Spools, Ø mm Process TIG MAG S 1-S 3 Mixture Gas S3J2G3, L320-L1NB, L320 MB-L1MB, P2G1TH, P23GH, P26GH, P29GH, P310GH, P2NH, 16Mo3, 17MnMoV6-, 22NiMoCr-7, 20MnMoNi-, 1NiCuMoNb, 20MnMoNi-, GE20-GE300, 22Mo, S2N-S60N, P2NH-P60NH, ageing resistant and resistant to caustic cracking A 33, Gr. P 1, A 217 Gr. WC 1 A182 M Gr. F 1, A 20 M Gr. T 1 DMO-IG W Mo Si (WIG) G Mo Si (MAG) ER 70 S-A1 C 0.1 Si 0.6 Mn Mo 0. Re 20 N/mm 2 Rm 630 N/mm 2 A 27 % Av 200 J 7 J - C Re 00 N/mm 2 Rm 620 N/mm 2 A 2 % Av 10 J 7 J -0 C Ü, FI, DB, BV, CL, DNV, KTA ÖBB, ITI Ü, CL, FI, ITI,, DB, ÖBB TIG and MAG welding wire for 0.%Mo-alloyed boiler and tube steels as well as in pressure vessel and structural steel engineering. Recommended for service in the temperature range - C (TIG) or -0 C (MAG) up to +0 C*. BÖHLER DMO-IG is very popular due to its excellent welding, wetting and feeding characteristics. 13CrMo-, 1CrMo, 16CrMoV, G17CrMo-, G22CrMo- Furthermore: Steels resistant to caustic cracking, quenched and tempered steels up to 780 N/mm 2 tensile strength, case hardening and nitriding steels. A 33 Gr. P 11, A 33 Gr. P 12 A 193 Gr. B 7, A 217 Gr. WC 6 10CrMo9-10, 10CrSiMoV7, G-17CrMo9-10, (W.-Nr ). High temperature steels and similar alloyed cast steels, similar alloyed case hardening steels, nitriding steels. A 33, Gr. P 22, A 217 Gr. WC 9 X12CrMo (1.7362) G-X12CrMo (1.7363) A 213, Gr. T A 217, Gr. C A 33, Gr. P DCMS-IG W Cr Mo 1 Si (WIG) G Cr Mo 1 Si (MAG) ER 80 S-G CM 2-IG W Cr Mo 2 Si (WIG) G Cr Mo 2 Si (MAG) ER 90 S-G CM -IG W Cr Mo Si (WIG) G Cr Mo Si (MAG) ER 80 S-B6 X10CrMoVNb9-1 (W.-Nr ) C9 MV-IG W CrMo 91 A 33 Gr. P 91 ER 90 S-B9 A 213 Gr. T 91 A 199 Gr. T 91 X20CrMoV12-1 (W.-Nr ) X20Cr MoWV12-1 (W.-Nr. 1.93) X22CrMoV12-1 (W.-Nr ) X19CrMoVNb11-1 (W.-Nr ) (Turbotherm 20 MVNb) G-X22CrMoV12-1 (W.-Nr ) 20 MVW-IG W CrMoWV12Si C 0.11 Si 0.6 Mn Cr Mo 0. C 0.06 Mn 1.1 Cr 2.6 Mo C 0.08 Si 0. Mn 0. Cr.8 Mo 0.6 C 0.09 Si 0.3 Mn 0. Cr 9.0 Mo 0.9 Ni 0.9 V 0.2 Nb 0.0 C 0.21 Si 0. Mn 0.6 Cr 11.3 Mo V 0.3 W 0. PWHT a 680 C/2 h Re 90 N/mm 2 Rm 90 N/mm 2 A 2 % Av 20 J Re 60 N/mm 2 Rm 70 N/mm 2 A 23 % Av 10 J PWHT a 720 C/2 h Re 70 N/mm 2 Rm 600 N/mm 2 A 23 % Av 190 J Re 0 N/mm 2 Rm 80 N/mm 2 A 23 % Av 170 J PWHT a 730 C/2 h Re 10 N/mm 2 Rm 620 N/mm 2 A 20 % Av 200 J Re 20 N/mm 2 Rm 620 N/mm 2 A 20 % Av 200 J PWHT a 760 C/2 h Re 660 N/mm 2 Rm 760 N/mm 2 A 17 % Av J PWHT a 760 C/2 h Re 610 N/mm 2 Rm 780 N/mm 2 A 18 % Av 60 J CL, FI, ITI, Ü, ITI, DB, CL, FI, ÖBB, CL, ITI,, FI FI, CL, Ü, DB CL, KTA 108.1, ÖBB TIG and MAG welding wire for 1%Cr 0.%Moalloyed boiler and tube steels up to +70 C* service temperature. Suitable for Step-Cooling treatments (TIG). The weld metal meets all prerequisites for reliable long term creep without embrittlement due to very low content of trace elements. TIG and MAG welding wire for 2,2%Cr 1% Mo-alloyed boiler and tube steels up to +600 C* service temperature. BÖHLER CM 2-IG (TIG) meets the requirements for Step-Cooling. The weld metal meets all prerequisites for reliable long term creep without embrittlement due to very low content of trace elements. BÖHLER CM-IG (TIG and MAG) is designed for hot hydrogen service in pressure vessel fabrication and for the petrochemical industry. Service temperature up to +60 C*. TIG welding rods for creep resistant, quenched and tempered 9% and 12%Cr steels in boiler fabrication and the chemical industry for service temperatures up to +60 C*. Deposit displays high creep rupture strength and good toughness under long term stress. If there is a requirement for 9 % Cr alloyed TIG welding rods which have to be Tungsten alloyed (alloy 911) as well please contact us. Solid wires, MAG & TIG, high temperature, creep resistant X6CrNi18-11 (W.-Nr. 1.98) X3CrNiN18-11 (W.-Nr. 1.99) AISI 30 H AISI 321 H AISI 37 H 1) + max. % CN 18/11-IG W 19 9 H (WIG) G 19 9 H (MAG) ER H C 0.0 Si 0.6 Mn 1. Cr 18.8 Ni 9.8 Re 20 N/mm 2 Rm 620 N/mm 2 A 0 % Av 10 J 32 J -10 C Re 00 N/mm 2 Rm 80 N/mm 2 A 38 % Av 120 J 32 J -10 C 2. 1) KTA CL, CL, TIG welding rod and MIG welding wire with controlled ferrite content for service temperatures up to +700 C*; in case of wet corrosion up to +300 C. If there is a requirement according to AWS ER 308 H we recommend our product BÖHLER ER 308 H-IG, or the flux cored wire BÖHLER E 308H PW-FD. * in long term condition BÖHLER Bestseller 13

14 Filler metals for low alloyed steels Flux cored wire, high temperature, creep resistant Submerged arc welding wires/fluxes, high temperature, creep resistant ASTM s-no. ASTM/AISI UNS X6CrNi18-11 (W.-Nr. 1.98) X12CrNiTi18-9 (W.-Nr ) AISI 30 AISI 30 H AISI 321 H AISI 37 H ASTM 16 Mo3, P27T1-P3T1, WB2 P31NH-P20NH, P310 G-H A 33 Gr. P 1 API X2-X6 13CrMo- (1.733) Steels resistant to caustic cracking A 33 Gr. P 11 A 33 Gr. P 12 A 193 Gr. B 7 10CrMo9-10 (1.7380) A 33 Gr. P 22 X10CrMoVNb9-1 (1.903) A 33 Gr. P 91 A 213 Gr. T 91 A 199 Gr. T 91 * in long term condition E 308H PW-FD T Z 19 9 H P M(C) 1 E 308 H T1- (1) Wire: EMS 2 Mo Flux: BB 2 S2 Mo EA2 SA FB 1 6 DC H S 6 FB S2 Mo F8 A -EA2-A2 F A -EA2-A2 Wire: EMS 2 Cr Mo Flux: BB 2 S Cr Mo 1 EB2 SA FB 1 6 DC H F8 P -EB2-B2 F P -EB2-B2 Wire: CM 2-UP Flux: BB 2 S Cr Mo 2 EB3 SA FB 1 6 DC H F9 P 2-EB3-B3 F P 0-EB3-B3 Wire: C 9 MV-UP Flux: BB 910 S CrMo 91 EB9 SA FB 2 DC H F9 PZ-EB9-B9 F62 PZ-EB9-B9 C 0.06 Si 0. Mn 1.1 Cr 19. Ni 10.1 C 0.08 Si 0.2 Mn 1.1 Mo 0. C 0.08 Si 0.2 Mn Cr Mo 0. C 0.07 Si 0.2 Mn 0.80 Cr 2.30 Mo 0.9 C 0.11 Si 0.3 Mn 0.6 Cr 9.0 Mo 0.8 Ni 0.7 V 0.2 Nb 0.0 Re 390 N/mm 2 Rm 8 N/mm 2 A 2 % Av 90 J Re 70 N/mm 2 Rm 0 N/mm 2 A 2 % Av 10 J 7J -0 C PWHT a 680 C/2 h Re 60 N/mm 2 Rm 0 N/mm 2 A 22 % Av 7 J PWHT a 720 C/2 h Re 60 N/mm 2 Rm 30 N/mm 2 A 22 % Av 7 J PWHT a 760 C/2 h Re 610 N/mm 2 Rm 70 N/mm 2 A 20 % Av 0 J See page parameters Shielding Gas +1-2 % or 100% BÖHLER E 308H PW-FD is a rutile flux cored welding wire with fast freezing slag providing excellent al welding characteristics and fast travel speeds. It is designed for welding of creep resistant austenitic CrNi-steels like AISI 30 H. Controlled ferrite content of 3-8 FN. Bimax %. Suitable for service temperatures up to 700 C. Wire Ü, DB, ÖBB, KTA Wire Wire TÜV-A KTA CL, SAW wire/flux combination. Mainly for high temperature 0.%Mo alloyed steels up to service temperatures of +0 C* but also for low temperature conditions due to good toughness behaviour of the weld metal. The recommended flux BÖHLER BB 2 reach metallurgically Mn-neutral and produces very good low temperature impact. SAW wire/flux combination for 1%Cr 0.%Moalloyed boiler and tube steels up to +70 C* service temperature. Suitable for Step-Cooling treatments. The weld metal meets all pre-requisites for reliable long term creep without embrittlement due to very low content of trace elements. The recommended flux BÖHLER BB 2 reach metallurgically Mn-neutral and produces very good low temperature impact. SAW wire/flux combination for 2,2%Cr 1%Mo-alloyed boiler and tube steels up to +600 C* service temperature. Suitable for Step-Cooling treatments. The weld metal meets all pre-requisites for reliable long term creep without embrittlement due to very low content of trace elements. The recommended flux BÖHLER BB 2 reach metallurgically Mn-neutral and produces very good low temperature impact. SAW wire/flux combination for 9%Cr 1%Moalloyed P91 creep resistant steels and service temperatures up to +60 C*. Wire and flux are precisely tuned to meet the highest technical standard with consistent and reliable creep and ensuring the utmost safety of the relevant high stressed components. 1

15 ASTM Average of Wire % See page 30 P2G1TH, P29GH, P26GH, P28NH, 16Mo3 A 33 Gr. P 1 A 70 Gr DMO O IV R 60-G C 0.12 Si 0.1 Mn Mo 0. Re 330 N/mm 2 Rm 70 N/mm 2 A 2 % Av 60 J.0 DB, Ü,, ÖBB, Mo-alloyed gas welding rod. Easy weld pool and slag control. Good gap bridging ability and easy to operate. 13CrMo- (1.733), 16Cr Mo V A 33 Gr. P 11 a. P 12 A 217 Gr. WC 6 DCMS O V R 6-G C 0.12 Si 0.1 Mn 0.9 Cr Mo 0. PWHT a 680 C/2 h Re 31 N/mm 2 Rm 90 N/mm 2 A 18 % Av 7 J CrMo-alloyed gas welding rod for high temperature boiler and pipe steels up to +00 C*. Viscous weld pool. Gas welding rods, high temperature, creep resistant * in long term condition BÖHLER Bestseller 1

16 Filler metals for stainless steels s-no. ASTM/AISI UNS parameters Amperage A ACI Gr. G-XCrNi13- CA 6 NM S100 X3CrNiMo X3CrNi13- FOX CN 13/ E 13 B 62 E 10 NiMo-2 C 0.03 Si 0.3 Mn 0. Cr 12.2 Mo 0. Ni. PWHT a 600 C/2 h Re 680 N/mm 2 Rm 910 N/mm 2 A 17 % Av 66 J 0 J -60 C LTSS, Basic coated electrode for welding similar soft martensitic and martensiticferritic rolled, forged and cast steels. As a result of the optimum alloying com BÖHLER FOX CN 13/ yields a weld deposit featuring very good ductility and CVN toughness and crack resistance despite its high strength. Excellent operating characteristics, easy slag removal, smooth beads and a metal recovery of approx. 130% as well as al weldability up to dia. mm are further benefits. A very popular electrode in the construction of hydroturbines. Coated electrodes, stainless, corrosion resistant FOX EAS 2 X2CrNi L XCrNi E 19 9 LB 22 E 308 L X6CrNiTi X6CrNiNb X2CrNiN LN XCrNiNb18-10 A Gr. B 8 C a. D G-X10CrNi X10CrNiMoNb Cb 1.3 X2CrNiMo L 1.36 X3CrNiMo X2CrNiMo Ti 1 XCrNiMo S X6CrNiMoTi X6CrNiMoNb G-X2CrNiMo FOX EAS 2-A E 19 9 LR 32 E 308 L-17 FOX EAS 2-VD E 19 9 LR 1 E 308 L-17 FOX EAS M E LB 22 E 316 L-1 E LB 20+ EZ LB 20 C 0.03 Si 0. Mn 1.3 Cr 19. Ni 10. Si 0.8 Mn 0.8 Cr 19.8 Ni 10.2 C 0.02 Mn 0.7 Cr 19. Ni 10. C 0.03 Si 0. Mn Cr 18.8 Mo 2.7 Ni 11. Re 30 N/mm 2 Rm 80 N/mm 2 A 2 % Av 100 J 3 J -196 C Re 30 N/mm 2 Rm 60 N/mm 2 A 0 % Av 70 J 32 J -120 C Re 70 N/mm 2 Rm 600 N/mm 2 A 36 % Av J 32 J -120 C Re 60 N/mm 2 Rm 600 N/mm 2 A 38 % Av 90 J 32 J -120 C Ü, CL, Ü, ABS, CL, GL,, VUZ Basic coated stainless steel electrode. Designed to produce first class weld deposits with reliable CVN toughness values down to -196 C, 100% X-Ray safety together with very good root pass and al welding characteristics, good gap bridging ability, easy weld pool and slag control as well as easy slag removal even in narrow preparations resulting in clean bead surfaces and minimum post weld cleaning. An excellent electrode for welding on site! Fully alloyed core wire and packed into hermetically sealed tins. Rutile coated stainless steel electrode. An acknowledged world leader, noted for its superior welding characteristics and metallurgy. Can be used on AC or DC. Other advantages include high carrying capacity, minimum spatter formation, self releasing slag, smooth and clean weld profile, safety against formation of porosity due to moisture resistant coating and packaging into hermetically sealed tins. Rutile-basic coated stainless steel electrode for vertical down welding. Ideal for welding thin sheet in the vertical down. Extremely low heat input and little distortion due to the fast welding speed. An ideal product to save time and money in sheet metal fabrication ÖBB, Basic coated stainless steel electrode. Designed to produce first class weld deposits with reliable CVN CL, DNV,, Kotlandzor toughness values down to -120 C, 100%X-ray safety together with very good root pass and al welding characteristics, good gap bridging ability, easy weld pool and slag control as well as easy slag removal even in narrow preparations resulting in clean bead surfaces and minimum post weld cleaning. An excellent electrode for welding on site! Fully alloyed core wire and packed into hermetically sealed tins. FOX EAS M-A E LR 32 E 316 L-17 Si 0.8 Mn 0.8 Cr 18.8 Mo 2.7 Ni 11.7 Re 60 N/mm 2 Rm 600 N/mm 2 A 36 % Av 70 J 32 J -120 C Ü, DNV, GL, ABS, CL, LR,, VUZ Rutile coated stainless steel electrode. An acknowledged world leader, noted for its superior welding characteristics and metallurgy. Can be used on AC or DC. Other advantages include high carrying capacity, minimum spatter formation, self releasing slag, smooth and clean weld profile, safety against formation of porosity due to moisture resistant coating and packaging into hermetically sealed tins. Fully alloyed core wire ensures the most reliable corrosion resistance. FOX EAS M-VD E LR 1 E 316 L-17 Mn 0.7 Cr 19.0 Mo 2.7 Ni 1 Re 70 N/mm 2 Rm 600 N/mm 2 A 3 % Av J 32 J -120 C DNV, GL, CL,, LTSS Rutile-basic coated stainless steel electrode for vertical down welding. Ideal for welding thin sheet in the vertical down. Extremely low heat input and little distortion due to the fast welding speed. An ideal product to save time and money in sheet metal fabrication. 16

17 s-no. ASTM/AISI UNS parameters Amperage A 37 X6CrNiNb A 296 X6CrNiTi18-10 CF8c G-XCrNiNb19-11 A 17 Gr. C XCrNi18-10 A Gr. B 8 C a. D G-X10 CrNi X2CrNiN LN 30 L X6CrNiMoTi Ti 1.80 X6CrNiMoNb Cb 1 XCrNiMo G-XCrNiMoNb L 1.83 X10CrNiMoNb X3CrNiMo FOX SAS 2 E 19 9 Nb B 22 E 37-1 FOX SAS 2-A E 19 9 Nb R 32 E FOX SAS E Nb B 22 E FOX SAS -A E Nb R 32 E C 0.0 Si 0. Mn 1.3 Cr 19.8 Ni 10. Nb + Si 0.8 Mn 0.8 Cr 19. Ni 10.0 Nb + C 0.0 Si 0. Mn 1.3 Cr 18.8 Mo 2.7 Ni 11. Nb + Si 0.8 Mn 0.8 Cr 19.0 Mo 2.7 Ni 11. Nb + Re 70 N/mm 2 Rm 60 N/mm 2 A 36 % Av 110 J 32 J -196 C Re 70 N/mm 2 Rm 630 N/mm 2 A 3 % Av 70 J 32 J -120 C Re 90 N/mm 2 Rm 660 N/mm 2 A 31 % Av 120 J 32 J -90 C Re 90 N/mm 2 Rm 60 N/mm 2 A 32 % Av 60 J 32 J -60 C Ü, Basic coated stainless steel electrode. Designed to produce first class weld deposits with reliable CVN toughness ABS, GL, LTSS, values down to -196 C, 100%X-ray safety together with very good root pass and al welding characteristics, good gap bridging ability, easy weld pool and slag control as well as easy slag removal even in narrow preparations resulting in clean bead surfaces and minimum post weld cleaning. An excellent electrode for welding on site! Ü, ABS, CL, LTSS, VUZ, GL, Rutile coated stainless steel electrode. An acknowledged world leader, noted for its superior welding characteristics and metallurgy. Can be used on AC or DC. Other advantages include high carrying capacity, minimum spatter formation, self releasing slag, smooth and clean weld profile, safety against formation of porosity due to moisture resistant coating and packaging into hermetically sealed tins. Fully alloyed core wire ensures the most reliable corrosion resistance Ü, Basic coated stainless steel electrode. Designed to produce first class weld deposits with reliable CVN toughness values down to ABS, GL, -90 C, 100%X-ray safety together with very good root pass and al welding characteristics, good gap bridging ability, easy weld pool and slag control as well as easy slag removal even in narrow preparations resulting in clean bead surfaces and minimum post weld cleaning. An excellent electrode for welding on site! Ü, CL, ÖBB, DB, LTSS,, VUZ Rutile coated stainless steel electrode. An acknowledged world leader, noted for its superior welding characteristics and metallurgy. Can be used on AC or DC. Other advantages include high carrying capacity, minimum spatter formation, self releasing slag, smooth and clean weld profile, safety against formation of porosity due to moisture resistant coating and packaging into hermetically sealed tins. Fully alloyed core wire ensures the most reliable corrosion resistance. Coated electrodes, stainless, corrosion resistant s-no. ASTM/AISI UNS 2 X2CrNiMoN22--3 S S 3220 X2CrNiMoN22--3 with 1.83 X10CrNiMoNb X2CrNiMoN22--3 Dissimilar joints FOX CN 22/9 N E NLR 32 E FOX CN 22/9 N-B E NLB 22 E Si 0.9 Mn 0.8 Cr 2 Mo Ni 9.0 N 0.17 PR 3 Si 0.3 Mn 1.1 Cr 2 Mo Ni 8.8 N 0.16 PR 3 Re 60 N/mm 2 Rm 820 N/mm 2 A 2 % Av J 32 J -20 C Re 630 N/mm 2 Rm 830 N/mm 2 A 27 % Av 10 J 6 J -0 C parameters Amperage A DNV, CL, ABS, LR FI, GL, RINA, CL, Rutile-basic coated Duplex electrode. BÖHLER FOX CN 22/9 N offers excellent al weldability and thus is perfectly suited for pipe welding. Besides the good wetting characteristics, slag removability, resistance to porosity and reliable CVN toughness down to -20 C it is designed with a fully alloyed core wire providing best corrosion resistance and a very homogeneous micro structure with specified ferrite contents of FN (WRC) and a PITTING RESISTANCE EQUIVALT PR of > 3. For wall thicknesses > 2 mm or impact requirements down to -0 C we recommend our basic coated electrode BÖHLER FOX CN 22/9 N-B and our similar flux cored welding wires. Coated electrodes, highly corrosion resistant BÖHLER Bestseller 17

18 Filler metals for stainless steels s-no. ASTM/AISI UNS parameters Amperage A Coated electrodes, highly corrosion resistant 1.39 X2 CrNiMoN LN 1.36 X3 CrNiMo L 9 X2 CrNiMoN Cb 1.83 X10 CrNiMoNb LN 1.38 X2 CrNiMo18-1- S X1NiCrMoCu2-20- N X2CrNiMoN S X1CrNiMoCuN2-2- and same alloyed high-mo, CrNi-steels FOX ASN E N LB 22 E 317 LN-1 (mod.) FOX ASN -A E N LR 32 E 317 LN-17(mod.) FOX CN 20/2 M E 20 2 Cu NLB 22 E 38-1 (mod.) FOX CN 20/2 M-A E 20 2 Cu N LR 32 E (mod.) C 0.0 Si 0. Mn Cr 18. Mo.3 Ni 17.0 N 0.1 PR 36 Mn 1.1 Cr 18.0 Ni 16.0 Mo. N 0.13 PR 36 C 0.0 Si 0. Mn.0 Cr 20.0 Mo 6. Ni Cu 1. N 0.1 PR Mn Cr 20. Mo 6.2 Ni Cu N 0.17 PR Re 60 N/mm 2 Rm 660 N/mm 2 A 3 % Av 100 J 32 J C Re 60 N/mm 2 Rm 660 N/mm 2 A 32 % Av 70 J 32 J -120 C Re 0 N/mm 2 Rm 60 N/mm 2 A 3 % Av 7 J 32 J -269 C Re 10 N/mm 2 Rm 60 N/mm 2 A 3 % Av 70 J 32 J -196 C GL, BÖHLER FOX ASN is a basic coated electrode. Its weld metal shows a stable austenitic micro structure DNV, , Kotlandzor with good pitting resistance (PR > 3) and crevice corrosion resistance as well as an excellent toughness behaviour down to -269 C. BÖHLER FOX ASN -A is a rutile-basic coated electrode providing good operating characteristics on DC and AC, easy slag removal, smooth and clean bead surfaces. It is recommeded for wall thicknesses < 1 mm. Both electrodes are characterized by an increased Mo content (.3%) to compensate for segregation in high molybdenum alloyed weld metals to meet equivalent corrosion as the relevant base metals with 3 - %Mo guarantee. Basic and rutile-basic coated electrodes. For CrNiMo steels with - % molybdenum where very high resistance against pitting and crevice corrosion is required. The above averagemolybdenum content (6.2%) is characteristic to BÖHLER FOX CN 20/2 M-A and FOX CN 20/2 M, thus compensating for segregation in high molybdenum alloyed weld metals. The pitting resistance equivalent (PR) is. FOX CN 20/2 M-A should be preferably used up to wall thicknesses of 1 mm. It is designed for excellent operating characteristics on DC/AC. s-no. ASTM/AISI UNS Average of Wire % Rods 1000 mm Ø mm Spools, Ø mm Process TIG MAG 1-2% O2 Mixture Gas Solid wires, MIG & TIG, corrosion resistant X3 CrNiMo13- ACI 1.31 Gr. Ca 6 NM X3 CrNi G-X CrNi X2 CrNi L X CrNi X6 CrNiTi X6 CrNiNb X2 CrNiN LN A 320 Gr. B 8 C a. D CN 13 / -IG W 13 (WIG) G 13 (MAG) ER 10 NiMo (mod.) EAS 2-IG W 19 9 L ER 308 L EAS 2-IG (Si) G 19 9 L Si ER 308 L (Si) C 0.02 Mn 0.6 Cr 12.3 Mo 0. Ni.7 C 0.02 Si 0. Mn 1.7 Cr 20.1 Ni 9.8 C 0.02 Si 0.8 Mn 1.7 Cr 20.0 Ni 10.2 PWHT a 600 C/8 h Re 70 N/mm 2 Rm 830 N/mm 2 A 21 % Av 10 J PWHT a 80 C/8 h Re 760 N/mm 2 Rm 890 N/mm 2 A 17 % Av 80 J Re 0 N/mm 2 Rm 620 N/mm 2 A 38 % Av 10 J 32 J -269 C Re 20 N/mm 2 Rm 630 N/mm 2 A 38 % Av 110 J 32 J -196 C Ü, GL, DNV, CL, Ü, ÖBB, CL, DB, DNV, GL, TIG welding rod and MAG welding wire with precisely tuned alloying com creating a weld deposit featuring very good ductility, CVN toughness and crack resistance despite its high strength. BÖHLER CN 13/-IG is very popular in the construction of hydro turbines. The prefered gas for MAG welding is 92% + 8%. TIG welding rod of type ER 308 L. Suitable not only for standard welding jobs but also for cryogenic applications down to -269 C. As well as the good welding and wetting characteristics of EAS 2-IG corrosion resistance up to +30 C is achieved. MIG welding wire of type ER 308 L (Si). Designed for first class welding, wetting and feeding characteristics and excellent weld metal CVN values down to -196 C. Resistant to intergranular corrosion up to +30 C. 18

19 s-no. ASTM/AISI UNS Average of Wire % Rods 1000 mm Ø mm Spools, Ø mm Process TIG MAG 1-2% O2 Mixture Gas 1.83 X 10 CrNiMoNb Cb 1.3 X2 CrNiMo L 1.36 X3 CrNiMo X2 CrNiMo Ti 1 X CrNiMo S X6 CrNiMoTi X6 CrNiMoNb X6 CrNiNb X6 CrNiTi G-X CrNiNb19-11 A 296 Gr. CF 8c X CrNi G-X 10 CrNi18-8 X CrNiNb18-10 A 320 Gr. B8 C a. D 1.71 X6 CrNiMoTi Ti 1.80 X6 CrNiMoNb Cb 1 X CrNiMo G-X CrNiMoNb L 1.83 X10 CrNiMoNb18-12 EAS M-IG W L ER 316 L EAS M-IG (Si) G L Si ER 316 L Si SAS 2-IG W 19 9 Nb ER 37 SAS 2-IG (Si) A 17 Gr. C9 G 19 9 Nb Si ER 37 Si SAS -IG W Nb ER 318 SAS -IG (Si) G Nb Si ER 318 (mod.) C 0.02 Si 0. Mn 1.7 Cr 18.6 Mo 2.8 Ni 12.3 C 0.02 Si 0.8 Mn 1.7 Cr 18. Mo 2.8 Ni 11.8 C 0.0 Si 0. Mn 1.8 Cr 19. Ni 9. Nb + C 0.03 Si 0.9 Mn 1.3 Cr 19. Ni 9.7 Nb + C 0.03 Si 0. Mn 1.7 Cr 19.6 Mo 2.7 Ni 11. Nb + C 0.03 Si 0.8 Mn 1. Cr 19.0 Mo 2.8 Ni 11. Nb + Re 70 N/mm 2 Rm 60 N/mm 2 A 38 % Av 10 J 32 J -196 C Re 0 N/mm 2 Rm 630 N/mm 2 A 38 % Av 120 J 32 J -196 C Re 90 N/mm 2 Rm 660 N/mm 2 A 3 % Av 10 J 32 J -196 C Re 60 N/mm 2 Rm 630 N/mm 2 A 33 % Av 110 J 32 J -196 C Re 20 N/mm 2 Rm 700 N/mm 2 A 3 % Av 120 J 32 J -120 C Re 90 N/mm 2 Rm 670 N/mm 2 A 33 % Av 100 J 32 J -120 C Ü, CL, DNV, GL, DB, ÖBB, Ü, GL, DB, CL, ÖBB, DNV, CL, GL, LTSS, LTSS, Ü, GL, ÖBB, DB, CL, KTA GL,, LTSS TIG welding rod of type ER 316 L. Engineered to a very precise analysis to create a weld deposit of high purity, superior hot cracking and corrosion resistance. CVN toughness down to -196 C, resistant to intergranular corrosion up to +00 C. MIG welding wire of type ER 316 L (Si). Designed for first class welding, wetting and feeding characteristics as well as reliable corrosion resistance up to +00 C and low temperature service down to -196 C. TIG welding rod of type ER 37. Engineered to a very precise analysis to create a weld deposit of high purity, superior hot cracking and corrosion resistance. CVN toughness down to -196 C, resistant to intergranular corrosion up to +00 C. MIG welding wire of type ER 37 (Si). Designed for first class welding, wetting and feeding characteristics as well as reliable corrosion resistance up to +00 C and low temperature service down to -196 C. TIG welding rod of type ER 318. Engineered to a very precise analysis to create a weld deposit of high purity, superior hot cracking and corrosion resistance. CVN toughness down to -120 C, resistant to intergranular corrosion up to +00 C. MIG welding wire of type ER 318 (Si). Designed for first class welding, wetting and feeding characteristics as well as reliable corrosion resistance up to +00 C and low temperature service down to -120 C. Solid wires, MIG & TIG, corrosion resistant s-no. ASTM/AISI UNS 2 X2CrNiMoN22--3 S S 3220 X2CrNiMoN22--3 with 1.83 X10CrNiMoNb X2CrNiMoN22--3 with same alloyed duplex steels as well as similar alloyed ferritic-austenitic steels with higher tensile strength P23GH, P26GH, P29GH, S2N, S3N, 16 Mo 3 1) Ar + 20 % - 30 % He + max. 2 % (or 1 % O2) CN 22 / 9 N-IG G (W) NL ER 2209 Average of Wire % C 0.01 Si 0. Mn 1.7 Cr 22.6 Mo Ni 8.8 N 0.1 Re 600 N/mm 2 Rm 800 N/mm 2 A 33 % Av 10 J 32 J -60 C Re 660 N/mm 2 Rm 830 N/mm 2 A 28 % Av 8 J 32 J -0 C Rods 1000 mm Ø mm 2. Spools, Ø mm Process TIG MAG S 1-S 3 Mixture Gas 1) CL, LR, DNV, GL, ABS, Statoil CL, DNV, GL, TIG welding rod and MIG wire of type ER A precisely alloyed com which includes an extremely low oxygen content and offers very high quality standards for ease of operation, mechanical and resistance to stress corrosion cracking and pitting. PR > 3. Ferrite content FN (WRC). The prefered gas for MIG welding is + 20 % Helium + 2 %. Solid wires, MIG & TIG, highly corrosion resistant BÖHLER Bestseller 19

20 Filler metals for stainless steels Solid wires, MIG & TIG, highly corrosion resistant s-no. ASTM/AISI UNS 1.39 X2 CrNiMoN LN 1.36 X3 CrNiMo L 9 X2 CrNiMoN Cb 1.83 X10 CrNiMoNb LN 1.38 X2 CrNiMo18-1- S X1NiCrMoCu2-20- N X2CrNiMoN S X1CrNiMoCuN2-2- similar type CrNi steels with Mo content up to % 1) Ar % He + max. 2 % Ar +20 % He + 0. % ASN -IG W Z NL ER 317 LN (mod.) ASN -IG (Si) G Z NL ER 317 LN (mod.) CN 20/2 M-IG W Z 20 2 Cu NL ER 38 (mod.) CN 20/2 M-IG (Si) G Z20 2 Cu NL ER 38 (mod.) Average of Wire % C 0.02 Si 0.2 Mn.0 Cr 19.0 Mo.1 Ni 16. N 0.16 Mn 7.0 Cr 19.0 Mo.3 Ni 17. N 0.16 C 0.02 Mn.7 Cr 20.0 Mo 6.2 Ni 2. Cu 1. N 0.12 C 0.02 Mn.7 Cr 20.0 Mo 6.2 Ni 2. Cu 1. N 0.12 Re 0 N/mm 2 Rm 60 N/mm 2 A 3 % Av 120 J 32 J -269 C Re 30 N/mm 2 Rm 60 N/mm 2 A 3 % Av 110 J 32 J -196 C Re 0 N/mm 2 Rm 670 N/mm 2 A 2 % Av 11 J 32 J -269 C Re 10 N/mm 2 Rm 60 N/mm 2 A 39 % Av 100 J 32 J -196 C Rods 1000 mm Ø mm Spools, Ø mm Process TIG MAG S 1-S 3 Mixture Gas 1) DNV, GL, DNV Statoil TIG welding rod and MIG wire for 3 - %Mo alloyed CrNi-steels. The weld metal shows a stable austenitic micro structure with good pitting resistance (PR > 3) and crevice corrosion resistance as well as excellent CVN toughness behaviour. Both MIG and TIG wires have an increased Mo content (.3%) to compensate for segregation when welding high molybdenum alloyed steels, thus producing equivalent corrosion resistance to the relevant base metals offering a 3 - %Mo guarantee. TIG welding rod and MIG wire for - %Mo alloyed CrNi-steels. The weld metal shows a stable austenitic micro structure with excellent pitting resistance (PR > ) and crevice corrosion resistance as well as resistance to stress corrosion cracking. Both TIG and MIG wires have an increased Mo content (6.2%) to compensate for segregation when welding high molybdenum alloyed steels, thus producing equivalent corrosion resistance to the relevant base metals offering a - %Mo guarantee. Submerged arc welding wires/fluxes, corrosion resistant s-no. ASTM/AISI UNS X3 CrNiMo13- ACI 1.31 Gr. Ca 6 NM X3 CrNi G-X CrNi X2 CrNi L X CrNi X6 CrNiTi X6 CrNiNb X2 CrNiN LN A 320 Gr. B 8 C a. D 1.83 X 10 CrNiMoNb Cb 1.3 X2 CrNiMo L 1.36 X3 CrNiMo X2 CrNiMo Ti 1 X CrNiMo S X6 CrNiMoTi X6 CrNiMoNb Wire: CN 13/-UP Flux: BB 203 S 13 ER 10 NiMo (mod.) SA FB 2 DC Wire: EAS 2-UP Flux: BB 202 S 19 9 L ER 308 L SA FB 2 DC (Flux) Wire: EAS M-UP Flux: BB 202 S L ER 316 L SA FB 2 DC (Flux) C 0.02 Si 0.20 Mn 0.6 Cr 12.1 Mo 0. Ni.7 C 0.02 Si 0.6 Mn 1.3 Cr 19.8 Ni 9.8 C 0.02 Si 0.6 Mn 1.3 Cr 18.3 Mo 2.7 Ni 12.2 PWHT a 600 C/2 h Re 600 N/mm 2 Rm 800 N/mm 2 A 1 % Av 0 J Re 30 N/mm 2 Rm 0 N/mm 2 A 3 % Av 80 J 3 J -196 C Re 30 N/mm 2 Rm 60 N/mm 2 A 3 % Av 80 J 0 J -100 C See page 30 Spools, Ø mm Wire Wire KTA Wire Ü, KTA DB, ÖBB, SAW wire/flux combination of type 10 NiMo. BÖHLER CN 13/-UP in combination with flux BB 203 yields a weld deposit featuring very good ductility and CVN toughness as well as high crack resistance. BÖHLER BB 203 is a fluoride-basic, agglomerated flux providing good operating characteristics, smooth beads and a low hydrogen weld metal. Basicity 2.7. Density kg/dm 3. SAW-wire/flux combination of type 308 L. Smooth beads, easy slag removal without any slag residues and good welding characteristics even for fillet welds are very much appreciated by users. Suitable for service temperatures from -196 C to +30 C. BÖHLER BB 202 is a fluoride-basic, agglomerated flux, providing a low flux consumption. Basicity 2.3. Density kg/dm 3. SAW-wire/flux combination of type 316 L. Smooth beads, easy slag removal without any slag residues and good welding characteristics even for fillet welds are very much appreciated by users. Suitable for service temperatures from -120 C to +00 C. BÖHLER BB 202 is a fluoride-basic, agglomerated flux, providing a low flux consumption. Basicity 2.3. Density kg/dm 3. 20

21 s-no. ASTM/AISI UNS See page 30 Spools, Ø mm X6 CrNiNb X6 CrNiTi G-X CrNiNb19-11 A 296 Gr. CF 8c X CrNi G-X 10 CrNi18-8 A 17 Gr. C9 X CrNiNb18-10 A 320 Gr. B8 C a. D Wire: SAS 2-UP Flux: BB 202 S 19 9 Nb ER 37 SA FB 2 DC (Flux) C 0.0 Si 0.6 Mn 1.3 Cr 19.3 Ni 9. Nb 0. Re 20 N/mm 2 Rm 600 N/mm 2 A 30 % Av 90 J 3 J -196 C Wire Ü, ÖBB, DB KTA SAW-wire/flux combination of type 37. Smooth beads, easy slag removal without any slag residues and good welding characteristics even for fillet welds are very much appreciated by users. Suitable for service temperatures from -196 C to +00 C. BÖHLER BB 202 is a fluoride-basic, agglomerated flux, providing a low flux consumption. Basicity 2.3. Density kg/dm X6 CrNiMoTi Ti 1.80 X6 CrNiMoNb Cb 1 X CrNiMo G-X CrNiMoNb L 1.83 X10 CrNiMoNb X2CrNiMoN22--3 S S 3220 X2CrNiMoN22--3 with 1.83 X10CrNiMoNb X2CrNiMoN22--3 with same alloyed duplex steels as well as similar alloyed ferritic-austenitic steels with higher tensile strength. P23GH, P26GH, P29GH, S2N, S3N, 16 Mo X2 CrNiMoN LN 1.36 X3 CrNiMo L 9 X2 CrNiMoN Cb 1.83 X10 CrNiMoNb LN 1.38 X2 CrNiMo18-1- S Wire: SAS -UP Flux: BB 202 S Nb ER 318 SA FB 2 DC (Flux) Wire: CN 22/9 N-UP Flux: BB 202 S NL ER 2209 SA FB 2 DC (Flux) Wire: ASN -UP Flux: BB 203 S NL ER 317 LN (mod.) SA FB 2 DC (Flux) C 0.02 Si 0.6 Mn 1.3 Cr 18.8 Mo 2.7 Ni 11. Nb 0. C 0.01 Si 0. Mn 1.3 Cr 2 Mo 3.1 Ni 8.9 N 0.1 PR 3 C 0.02 Si 0.2 Mn. Cr 18. Mo.0 Ni 16.3 N 0.1 PR 33 Re 30 N/mm 2 Rm 600 N/mm 2 A 30 % Av 80 J 32 J -120 C Re 0 N/mm 2 Rm 70 N/mm 2 A 27 % Av 100 J 32 J -0 C Re 20 N/mm 2 Rm 630 N/mm 2 A 3 % Av 120 J 0 J -196 C Wire Ü, KTA DB, ÖBB, LR, CL, GL, ABS, DNV Wire Ü, KTA DB, ÖBB, SAW-wire/flux combination of type 318. Smooth beads, easy slag removal without any slag residues and good welding characteristics even for fillet welds are very much appreciated by users. Suitable for service temperatures from -120 C to +00 C. BÖHLER BB 202 is a fluoride-basic, agglomerated flux, providing a low flux consumption. Basicity 2.3. Density kg/dm 3. SAW-wire/flux combination of type Duplex Smooth beads, easy slag removal without any slag residues and good welding characteristics even for fillet welds are very much appreciated by users. Suitable for service temperatures from -0 C to +20 C. The pitting index PR is > 3. BÖHLER BB 202 is a fluoride-basic, agglomerated flux, providing a low flux consumption. Basicity 2.3. Density kg/dm 3. For CVN requirements lower than -0 C we recommend our flux BÖHLER BB 203. SAW-wire/flux combination of type 317 L modified. For CrNiMo-steels with 3 - % Mo. The weld metal shows a stable austenitic micro structure with good pitting resistance (PR > 33) and crevice corrosion resistance as well as an excellent toughness behaviour down to -196 C. BÖHLER BB 203 is a fluoride-basic, agglomerated flux providing good operating characteristics, smooth beads and a low hydrogen weld metal. Basicity 2.7. Density kg/dm 3. Submerged arc welding wires/fluxes, corrosion resistant BÖHLER Bestseller 21

22 Filler metals for stainless steels s-no. ASTM/AISI UNS parameters Shielding Gas X3 CrNiMo13- ACI 1.31 Gr. Ca 6 NM X3 CrNi G-X CrNi13- CN 13/-MC T 13 MM2 EC 10 NiMo (mod.) C 0.02 Mn 0.9 Cr 1 Ni.6 Mo 0.6 PWHT(a) 80 C/8H Re 760 N/mm 2 Rm 900 N/mm 2 A 16 % Av 6 J 7J -20 C + % High efficient metal cored wire for the fabrication and repair welding of hydro turbine components made of soft martensitic 13%Cr, %Ni alloyed steels and cast steels. BÖHLER CN 13/-MC offers favourable spray arc or pulsarc characteristics, minimum spatter formation, flat and smooth bead profiles, an excellent wetting behaviour and safe penetration as well as best productivity. Flux cored welding wires, corrosion resistant X2 CrNi L X CrNi X6 CrNiTi X6 CrNiNb X2 CrNiN LN 302 X CrNiNb A 320 Gr. B 8 C a. D 1.83 X10 CrNiMoNb Cb 1.3 X2 CrNiMo L 1.36 X3 CrNiMo X2 CrNiMo Ti 1 X CrNiMo S X6 CrNiMoTi X6 CrNiMoNb X6 CrNiNb X6 CrNiTi G-X CrNiNb19-11 A 296 Gr. CF 8c X CrNi G-X 10 CrNi18-8 A 17 Gr. C9 A 320 Gr. B 8 C a. D EAS 2-FD T 19 9 LR M (C) 3 E 308 LT0- (1) Ø 0.9 mm T 19 9 L P M (C) 1 E 308 LT1- (1) EAS 2 PW-FD T 19 9 LP M (C) 1 E 308 LT1- (1) EAS M-FD T L R M(C) 3 E 316 LT0- (1) ø 0.9 mm T L P M (C) 1 E 316 LT1- (1) EAS PW-FD T LP M (C) 1 E 316 LT1- (1) SAS 2-FD T 19 9 Nb RM (C) 3 E 37 T0-(1) SAS 2 PW-FD T 19 9 Nb PM (C) 1 E 37 T1-(1) Mn 1. Cr 19.8 Ni 10.2 Mn 1. Cr 19.8 Ni 10.2 Mn 1. Cr 19.0 Mo 2.7 Ni 1 Mn 1. Cr 19.0 Mo 2.7 Ni 1 Mn 1. Cr 19.0 Ni 10. Nb + Mn 1. Cr 19.0 Ni 10. Nb + Re 380 N/mm 2 Rm 60 N/mm 2 A 0 % Av 60 J 32 J -196 C Re 380 N/mm 2 Rm 60 N/mm 2 A 0 % Av 70 J 32J -196 C Re 00 N/mm 2 Rm 60 N/mm 2 A 38 % Av J 3 J -120 C Re 00 N/mm 2 Rm 60 N/mm 2 A 38 % Av 6 J 32 J -120 C Re 20 N/mm 2 Rm 600 N/mm 2 A 3 % Av 7 J 32 J -196 C Re 20 N/mm 2 Rm 600 N/mm 2 A 3 % Av 7 J 32 J -120 C ø 0.9 ø ø ø 0.9 ø ø ø ø % or 100 % % or 100 % % or 100 % % or 100 % % or 100 % % or 100 % Ü, CL, DB, CWB,, GL, ÖBB Ü, CL, CWB,, DB, ÖBB Ü CL, GL, DB, CWB, ÖBB, LR, Ü, CL, GL, CWB,, DB, ÖBB, LR Rutile flux cored welding wire of type 308 L. This product achieves high productivity and is easy to operate achieving excellent welding characteristics, self releasing slag, almost no spatter formation and temper discoloration, smooth weld finish and safe penetration. Increased travel speeds as well as little demand for cleaning and pickling provide considerable savings in time and money. Suitable for service temperatures from -196 C to +30 C. BÖHLER EAS 2 PW-FD is a rutile flux cored welding wire with fast freezing slag providing excellent al welding characteristics and fast travel speeds. Rutile flux cored welding wire of type 316 L. This product achieves high productivity and is easy to operate achieving excellent welding characteristics, self releasing slag, almost no spatter formation and temper discoloration, smooth weld finish and safe penetration. Increased travel speeds as well as little demand for cleaning and pickling provide considerable savings in time and money. Suitable for service temperatures from -120 C to +00 C. BÖHLER EAS PW-FD is a rutile flux cored welding wire with fast freezing slag providing excellent al welding characteristics and fast travel speeds. Rutile flux cored welding wire of type 37. This product achieves high productivity and is easy to operate achieving excellent welding characteristics, self releasing slag, almost no spatter formation and temper discoloration, smooth weld finish and safe penetration. Increased travel speeds as well as little demand for cleaning and pickling provide considerable savings in time and money. Suitable for service temperatures from -196 C to +00 C. BÖHLER SAS 2 PW-FD is a rutile flux cored welding wire with fast freezing slag providing excellent al welding characteristics and fast travel speeds. 22

23 s-no. ASTM/AISI UNS parameters Shielding Gas 1.83 X10 CrNiMoNb Cb 1.3 X2 CrNiMo L 1.36 X3 CrNiMo X2 CrNiMo Ti 1 X CrNiMo S X6 CrNiMoTi X6 CrNiMoNb SAS -FD T Nb RM (C) 3 E 318 T0-(1)* SAS PW-FD T Nb PM (C) 1 E 318 T1-(1)* Si 0.6 Mn 1.3 Cr 18.8 Mo 2.6 Ni 12.2 Nb + Si 0.6 Mn 1.3 Cr 18.8 Mo 2.6 Ni 12.2 Nb + Re 30 N/mm 2 Rm 70 N/mm 2 A 3 % Av 6 J 3 J -120 C Re 30 N/mm 2 Rm 70 N/mm 2 A 3 % Av 6 J 0 J -120 C ø ø % or 100 % % or 100 % TÜV-D TÜV-D Rutile, flux cored welding wire for GMAW of austenitic CrNiMo (Ti/Cb/Nb) alloyed stainless steels. This product provides high productivity and is easy to operate achieving excellent welding characteristics, self releasing slag, almost no spatter formation and temper discoloration, smooth weld finish and safe penetration. Increased travel speeds as well as little demand for cleaning and pickling provide considerable savings in time and money. Suitable for service temperatures down to -120 C. Resists to intergranular corrosion up to +00 C. BÖHLER SAS PW-FD providing excellent al welding characteristics and fast travel speeds L X2 CrNiMo LN L X2 CrNiMoN LN Cb X2 CrNiMo18-1- cladding of mild steels L X2 CrNiMo LN L X2 CrNiMoN LN 1.36 X3 CrNiMo CrNiMo-steels with increased Mo-content, resp. for corrosion resistant claddings an mild steels. 2 X2CrNiMoN22--3 S S 3220 X2CrNiMoN22--3 with 1.83 X10CrNiMoNb X2CrNiMoN22--3 as well as similar ferritic-austenitic materials with higher tensile strength. P23GH, P26GH, P29GH, S2N, S3N, 16 Mo 3 E 317 L-FD T LR M 3 E 317 LT0- (1) E 317 L PW-FD E 317 LT1- CN 22/9 N-FD T NLR M (C) 3 E 2209 T0- (1) CN 22/9 PW-FD T NL PM (C) 1 E 2209 T1- (1) Mn 1.3 Cr 18. Ni 13.3 Mo 3. Mn 1.3 Cr 18. Ni 13.3 Mo 3. Si 0.8 Mn 0.9 Cr 22.7 Mo Ni 9.0 N 0.13 PR 3 Si 0.8 Mn 0.9 Cr 22.7 Mo Ni 9.0 N 0.13 PR 3 Re 20 N/mm 2 Rm 70 N/mm 2 A 32 % Av 0 J J -60 C Re 380 N/mm 2 Rm 60 N/mm 2 A 39 % Av 8 J 32 J -60 C Re 600 N/mm 2 Rm 800 N/mm 2 A 27 % Av 60 J J -0 C Re 600 N/mm 2 Rm 800 N/mm 2 A 27 % Av 80 J J -6 C ø ø % or 100 % % or 100 % % or CL, RINA, GL, DNV, ABS, LR, CWB, BÖHLER CN 22/9 N-FD offers many economical and quality advantages over solid wire pulse arc welding of Duplex steels in downhand and horizontal s. As well as high productivity and all the other advantages of cored welding there are a 100 % number of additional cost effective benefits when welding Duplex steels: better wetting characteristics, reduced discolourisation from oxidised bead surfaces which reduces grinding/ cleaning work when multipass welding % or 100 % BV DNV, CL, ABS, LR, GL, RINA, CWB Rutile flux cored welding wire of type 317 L. This product achieves high productivity and is easy to operate achieving excellent welding characteristics, self releasing slag, almost no spatter formation and temper discoloration, smooth weld finish and safe penetration. Increased travel speeds as well as little demand for cleaning and pickling provide considerable savings in time and money. BÖHLER E 317 L PW-FD providing excellent al welding characteristics and fast travel speeds. BÖHLER CN 22/9 PW-FD is a rutile flux cored welding wire with fast freezing slag providing excellent al welding characteristics and is designed to satisfy the high demands of offshore fabricators, shipyards building chemical carriers as well as the chemical/petrochemical, pulp and paper industries. Flux cored welding wires, corrosion resistant * wires not yet classified acc. to AWS A.22-9 BÖHLER Bestseller 23

24 Filler metals for dissimilar joints and special purpose parameters Amperage A For fabrication, -repair and maintanance! Dissimilar joints, tough buffer and intermediate layers prior to hardfacing, 1 % manganese steels, %Cr heat resistant steels, armour plates, high carbon and quenched & tempered steels, surfacing of gears, valves, turbine blades etc. FOX A 7 FOX A 7 CN E 18 8 Mn B 22 E (mod.) FOX A 7-A EZ 18 9 Mn Mo R 32 E (mod.) C 0.1 Mn 6. Cr 18.8 Ni 8.8 C 0.1 Si Mn.2 Cr 19. Ni 8. Mo 0.7 Re 60 N/mm 2 Rm 660 N/mm 2 A 38 % Av 90 J 32 J -110 C Re 20 N/mm 2 Rm 720 N/mm 2 A 3 % Av 7 J 32 J -100 C DNV, GL, LTSS, PRS, VUZ TÜV-D Basic resp. rutile basic coated stainless steel electrodes. Very popular for numerous applications. The weld deposit offers exceptionally high ductility and elongation together with crack resistance. There is no fear of embrittlement when operating between -110 C and +80 C and can be PWHT without any problems. The deposit will work harden and offers good resistance against cavitation. Ductility is good even after high dilution when welding problem steels or when subjected to thermal shock or scaling. An excellent alloy providing cost effective performance. BÖHLER FOX A7-A is suitable for both AC and DC. Coated electrodes, dissimilar joints & special purpose High-strength, mild steels and low-alloyed constructional steels, QT-steels and armour plates among themselves or among each other; non-alloy as well as alloyed boiler or constructional steels with highalloy stainless Cr- and Cr-Ni-steels; austenitic manganese steels and dissimilar. For welding stainless to mild steel and low alloy steel, for surfacing of mild steel and for root pass welding of clad steel and the first layer of corrosion resistant claddings on mild and low alloyed steels. For problem steels with high strength. Joining of dissimilar materials, tool steels, heat treatable or quenched and tempered steels, spring steels, high carbon steels etc. FOX CN 19/9 M E R 32 E 308 Mo-17 (mod.) FOX CN 23/12-A E LR 32 E 309 L-17 FOX CN 23/12 Mo-A E LR 32 E 309 Mo L-17 (mod.) FOX CN 29/9 E 29 9 R 12 E (mod.) FOX CN 29/9-A E 29 9 R 32 E (mod.) C 0.0 Si 0.8 Mn Cr 20.2 Mo Ni 10.3 N 0.09 C 0.02 Mn 0.7 Cr 2 Ni 1 C 0.02 Mn 0.8 Cr 2 Mo 2.7 Ni 1 C 0.11 Si Mn 0.7 Cr 29.0 Ni 10.2 C 0.11 Si 0.9 Mn 0.7 Cr 28. Ni 9. Re 20 N/mm 2 Rm 700 N/mm 2 A 30 % Av 70 J 32 J -80 C Re 0 N/mm 2 Rm 70 N/mm 2 A 0 % Av 60 J 32 J -60 C Re 80 N/mm 2 Rm 720 N/mm 2 A 27 % Av J J -20 C Re 620 N/mm 2 Rm 770 N/mm 2 A 2 % Av 30 J Re 60 N/mm 2 Rm 810 N/mm 2 A 2 % Av 30 J Rule die steels. FOX RDA Ü, DB, GL, ABS, LR, ÖBB, DB, ABS, Ü, GL, DNV,, BV, LR, CL, VUZ, ÖBB CL, LTSS, DNV, RINA, ABS, VUZ,, LR Ü, DB, Ü, ÖBB, Rutile coated electrode of type 308 Mo (mod.). Designed for dissimilar joints and weld cladding. It offers a lower Cr and ferrite content than a 309 Mo L weld deposit with the result that carbon diffusion and Cr-carbide formation is reduced after PWHT and lower ferrite contents can be achieved in the second layer of 316 L weld claddings. Rutile coated stainless steel electrodes of type 309 L, 309 Mo L. An acknowledged world leader, noted for its superior welding characteristics and metallurgy. Can be used on AC or DC. Other advantages include high carrying capacity, minimum spatter formation, self releasing slag, smooth and clean weld profile, safety against formation of porosity due to the moisture resistant coating and its packaging into hermetically sealed tins. Rutile-basic, resp. rutile coated electrodes of type 312. Two REPAIR & MAINTANCE electrodes that offer outstanding operating characteristics and weld metals of high strength combined with high crack resistance when welding problem steels. Special coated stainless steel electrode for welding of rule die steel in leather industries. Provides easy striking and re-striking, excellent welding characteristics as well as very ductile & crack resistant joint welds on rule die steels. 2

25 For fabrication, repair and maintanance! Dissimilar joints, tough buffer and intermediate layers prior to hardfacing, 1 % manganese steels, % Cr heat resistant steels, armour plates, high carbon and quenched & tempered steels, surfacing of gears, valves, turbine blades etc. Also available as SMA-wire/flux combination A7 CN-UP/BB 203. High-strength unalloyed and alloyed constructional - heat treatable - and armour steels among themselves and to each other. Unalloyed as well as alloyed boiler steels or constructional steels with high alloyed Cr- and CrNi-steels. Austenitic manganese steels among themselves and with other grades of steels. Dissimilar joints between high alloyed Cr- and CrNi- steels to un- and low alloyed steels. Furthermore for weld cladding. Also available as SMA-wire/flux combination CN 23/12 UP/BB 202. For fabrication, -repair and maintanance! Dissimilar joints, tough buffer and intermediate layers prior to hardfacing, 1 %manganese steels, %Cr heat resistant steels, armour plates, high carbon and quenched & tempered steels, surfacing of gears, valves, turbine blades etc. Dissimilar joints between high alloyed Cr- and CrNi- steels to un- and low alloyed steels. Furthermore for weld cladding. Dissimilar joints between high alloyed Cr- and CrNi(Mo)- steels to un- and low alloyed steels. Furthermore for Mo containing weld claddings. A 7 CN-IG W 18 8 Mn ER 307 (mod.) A 7-IG G 18 8 Mn ER 307 (mod.) CN 19/9 M-IG G (W) ER 308 Mo (mod.) CN 23/12-IG G (W) L ER 309 L A 7-FD T 18 8 MnRM (C) 3 E 307 T0-G A 7 PW-FD T 18 8 MnPM (C) 2 E 307 T1-G CN 23/12-FD T L R M (C) 3 E 309 LT0- (1) ø 0.9 mm T L P M (C) 1 E 309 LT1- (1) CN 23/12 PW-FD T LPM (C) 1 E 309 LT1- (1) CN 23/12 Mo-FD T L R M (C) 3 E 309 LMoT0- (1) ø 0.9 mm T L P M (C) 1 E 309 LMoT1- (1) CN 23/12 Mo PW-FD T LPM (C) 1 E 309 LMoT1- (1) Average of Wire % C 0.08 Si 0.9 Mn 7.0 Cr 19.2 Ni 9.0 C 0.08 Si 0.9 Mn 7.0 Cr 19.2 Ni 9.0 C 0.06 Mn 1.3 Cr 20.0 Ni 10.0 Mo 3.3 C 0.02 Si 0. Mn 1.7 Cr Ni 1 C 0.1 Si 0.8 Mn 6.8 Cr 19.0 Ni 9.0 C 0.1 Si 0.8 Mn 6.8 Cr 19.0 Ni 9.0 Mn 1. Cr 22.8 Ni 1 Mn 1. Cr 22.8 Ni 1 Si 0.6 Mn 1. Cr 22.7 Mo 2.7 Ni 12.3 Mn 1. Cr 22.7 Mo 2.7 Ni 12.3 Re 60 N/mm 2 Rm 660 N/mm 2 A 38 % Av 120 J 32J -110 C Re 30 N/mm 2 Rm 60 N/mm 2 A 36 % Av 110 J 32J -110 C Re 0 N/mm 2 Rm 70 N/mm 2 A 3 % Av 10 J 32J -80 C Re 20 N/mm 2 Rm 720 N/mm 2 A 32 % Av 10 J 32J -60 C Re 0 N/mm 2 Rm 90 N/mm 2 A 3 % Av 10 J 32J -120 C Re 20 N/mm 2 Rm 70 N/mm 2 A 32 % Av 130 J 32J -80 C Re 20 N/mm 2 Rm 630 N/mm 2 A 39 % Av 60 J 32 J -100 C Re 20 N/mm 2 Rm 630 N/mm 2 A 39 % Av 60 J 32 J -100 C Re 00 N/mm 2 Rm 0 N/mm 2 A 3 % Av 60 J J -60 C Re 00 N/mm 2 Rm 0 N/mm 2 A 3 % Av 6 J 0 J -60 C Re 00 N/mm 2 Rm 700 N/mm 2 A 30 % Av J 37 J -60 C Re 30 N/mm 2 Rm 720 N/mm 2 A 32 % Av 6 J 0 J -60 C Rods 1000 mm ø ø ø 0.9 ø ø ø 0.9 ø ø Spools, Ø mm Process TIG MAG Ar+max. % Ar+max. 1%O2 parameters 0,9 0,9 DNV, GL, DB, Ü, ÖBB, DNV Ü DNV, DB, ÖBB CL, GL, DB, CL, ÖBB, Ü, GL, DNV, Shielding Gas % % or 100% % or 100% % or 100% % or 100% BÖHLER A7 CN-IG (TIG) and the MIG wire A7-IG are very popular stainless steel wires for numerous applications. The weld deposit offers exceptionally high ductility and elongation together with crack resistance. There is no fear of embrittlement when operating between -110 C and +80 C and can be PWHT without any problems. The deposit will work harden and offers good resistance against cavitation. Ductility is good even after high dilusion when welding problem steels or when subjected to thermal shock or scaling. An excellent alloy providing cost effective performance. TIG rod and MIG welding wire of type 308 Mo (mod). Designed for dissimilar joints and weld cladding. It offers a lower Cr and ferrite content than a 309 Mo L weld deposit with the result that carbon diffusion and Cr-carbide formation is reduced after PWHT and lower ferrite contents can be met in the second layer of 316 L weld claddings. TIG rod and MIG welding wire of type 309 L. Standard alloy for welding dissimilar joints. Designed for first class welding, wetting and feeding characteristics as well as good safety after dilution when welding dissimilar joints. Suitable for service temperatures between -120 C (-80 C) to +300 C. Ü, GL, CL, DB, CWB, ÖBB, LR, Ü, ABS,, LR, CWB, CL, DB, ÖBB Ü, CL, GL, DNV, LR, ABS, RINA, Rutile flux cored welding wire of Type E 307. These products achieve high productivity and are easy to operate achieving excellent welding characteristics, self releasing slag, almost no spatter formation and temper discolouration, smooth weld finish and safe penetration. The weld deposit offers exceptionally high ductility and elongation together with crack resistance. There is no fear of embrittlement when operating between -100 C and +80 C and can be PWHT without any problems. Rutile flux cored welding wire of type 309 L and 309 Mo L. These products achieve high productivity and are easy to operate achieving excellent welding characteristics, self releasing slag, almost no spatter formation and temper discolouration, smooth weld finish and safe penetration. Increased travel speeds as well as little demand for cleaning and pickling provide considerable savings in time and money. Suitable for service temperatures from -60 C to +300 C. BÖHLER CN 23/12 Mo-FD can also be used for 316 L weld cladding of unor low alloyed base metals with very economic results. BÖHLER CN 23/12 (Mo) PW-FD are a rutile flux cored welding wire with fast freezing slag providing excellent al welding characteristics and fast travel speeds. Solid wires, MIG & TIG, dissimilar joints & special purpose Flux cored welding wires, dissimilar joints & special purpose BÖHLER Bestseller 2

26 Heat resistant s-no. ASTM/AISI UNS parameters Amperage A Coated electrodes ferritic-austenitic X20CrNiSi *) G-X0CrNiSi 27 A 297 HC ferritic-perlitic X10CrAI X10CrAI X10CrAI X10CrAI *) G-X30CrSi *) G-X0CrSi17 *) limited weldability austenitic 1.81 X1CrNiSi X12CrNi X1CrNiSi G-X1 CrNi G-X0 CrNi2-21 A 287 HJ G-X0 CrNiSi22-9 A 297 HF ferritic-perlitic X10CrAl X10CrAl X10CrAl X10CrAl X30CrSi G-X0CrSi17 FOX FA E 2 B 22 FOX FFB E 2 20 B 22 E (mod.) FOX FFB-A E 2 20 R 32 E C 0.1 Si 0. Mn Cr Ni. C 0.11 Si 0.6 Mn 3. Cr 26.0 Ni 20. C 0.12 Si 0. Mn 2.2 Cr 26.0 Ni 20. Re 20 N/mm 2 Rm 680 N/mm 2 A 22 % Av J Re 20 N/mm 2 Rm 600 N/mm 2 A 36 % Av 100 J Re 30 N/mm 2 Rm 620 N/mm 2 A 3 % Av 7 J Basic coated electrode for heat resistant steels and service temperatures up to C. An excellent product when increased resistance against reducing and oxidizing, sulphur containing gases is required. Can also be used for the capping of joint welds which have been carried out with higher nickel alloyed filler metals (e.g. FOX FF-A, FOX FFB) where better joint toughness is required , VUZ For similar heat resisting, hot rolled, and forged steels and castings. Scale resistant up to C. BÖHLER FOX FFB with a basic low hydrogen coating is recommended particularly for heavy walled components and production welding of matching steel castings. BÖHLER FOX FFB-A with a rutile-basic coating and AC weldability is recommended for thinner walled plates and tubes. s-no. ASTM/AISI UNS Average of Wire % Rods 1000 mm Ømm Spools, Ø mm Process TIG MAG S 1-S 3 Mixture Gas Solid wires ferritic-austenitic X20CrNiSi *) G-X0CrNiSi 27 A 297 HC ferritic-perlitic X10CrAI X10CrAI X10CrAI X10CrAI *) X30CrSi *) *) G-X0CrSi17 limited weldability austenitic 1.81 X1CrNiSi X12CrNi X1CrNiSi G-X1 CrNi G-X0 CrNi2-21 A 287 HJ G-X0 CrNiSi22-9 A 297 HF ferritic-perlitic X10CrAl X10CrAl X10CrAl X10CrAl X30CrSi G-X0CrSi17 FA-IG G (W) 2 FFB-IG G (W) 2 20 Mn ER 310 (mod.) C 0.08 Si 0.8 Mn Cr 2.7 Ni. C 0.12 Si 0.9 Mn Cr Ni 20. Re 0 N/mm 2 Rm 710 N/mm 2 A 22 % Av 70 J Re 20 N/mm 2 Rm 690 N/mm 2 A 20 % Av 0 J Re 20 N/mm 2 Rm 630 N/mm 2 A 33 % Av 8 J Re 00 N/mm 2 Rm 620 N/mm 2 A 38 % Av 9 J TIG welding rod and MIG wire. For heat resistant steels and service temperatures up to C. An excellent product when increased resistance against reducing and oxidizing, sulphur containing gases is required. Also for the capping of joints which have been welded with higher nickel alloyed filler metals (e.g. FF-IG, FFB-IG) where better joint toughness is required. TIG welding rod and MIG wire of type ER 310. Resistant to scaling up to C. BÖHLER FFB-IG has a Mn-content which is above the maximum limit of AWS ER 310 to provide much better hot cracking resistance of the fully austenitic weld metal than a similar AWS corresponding type (Mn < %) can provide. 26

27 Nickel base s-no. parameters Amperage A 2.60 Ni Cr 1 Fe LC-NiCr 1 Fe NiCr 601 Inconel 600, Inconel 600 L Nickel and Nickel alloys, lowtemperature steels up to X8Ni9, unalloyed and alloyed, hightemperature, creep resisting, high-alloy Cr- and CrNiMo-steels, particularly for joint welding of dissimilar steels, and nickel to steel combinations. Also recommended for Incoloy NiCr 22 Mo 9 Nb (Inconel 62) NiCr 1 Fe (Inconel 600) 2.88 NiCr 21 Mo 1.29 X1NiCrMoCuN X8Ni X10 NiCrAlTi 3220 (Incoloy 800) X10 NiCrAlTi 3220H Joining dissimilar steels: X8Ni9-X10CrNiMoNb18-12 NiCr 22 Mo 9 Nb with above named materials. Joint welds of listet materials with S 3N, 16 Mo 3, X8 Ni9, ASTM A 3 Gr. 1 FOX NIBAS 70/1 FOX NiCr 70/1*) EL-NiCr 16 FeMn E NiCrFe 3 FOX NIBAS 70/20 FOX NiCr 70 Nb*) EL-NiCr 19 Nb icrfe 3 (mod.) FOX NIBAS 62 FOX NiCr 62*) EL-NiCr 20 Mo 9 Nb E Ni Cr Mo 3 C 0.02 Si 0. Mn 6.0 Cr 16.0 Ni 67.0 Nb 2.2 Fe 6.0 Co 0.08 Ta 0.08 C 0.02 Si 0. Mn.0 Cr 19.0 Mo Ni 67.0 Nb 2.2 Fe Co 0.08 Ti 0. C 0.02 Si 0. Mn 0.7 Cr 2 Mo 9.0 Ni >60.0 Nb 3.3 Fe 0. Co 0.0 Ti <0. Al 0. PR 2 Re 00 N/mm 2 Rm 670 N/mm 2 A 0 % Av 120 J 80 J -196 C Re 20 N/mm 2 Rm 680 N/mm 2 A 0 % Av 120 J 80 J -196 C Re 30 N/mm 2 Rm 800 N/mm 2 A 0 % Av 80 J J -196 C FOX For high quality welding of nickel base alloys, high temperature and creep resisting steels, heat NiCr70/1 KTA TÜV-D VUZ, LTSS, Kotlandzor FOX NiCr70Nb KTA resisting and cryogenic materials, dissimilar joints and low alloy problem steels. Suitable in pressure vessel fabrication for -196 C to +60 C, scaling resistance temperature of C (S-free atmosphere). Electrode and weld metal meet highest quality requirements. FOX NIBAS 70/1 corresponds to AWS-standard. FOX NIBAS 70/20 corresponds to DIN-standard For high quality welding of high molybdenum nickel base alloys as well as CrNiMo-steels with high LTSS, FOX NiCr62 TÜV-D molybdenum content (e.g. 6%Mo steels). Also recommended for high temperature and creep resisting steels, heat resisting and cryogenic materials, dissimilar joints and problem steels. Suitable in pressure vessel fabrication for -196 C up to +0 C, scaling resistance temperature of C (S-free atmosphere). Electrode and weld metal meet highest quality requirements. The pitting resistance equivalent (PR) is 2. Coated electrodes s-no. ASTM/AISI UNS Average of Wire % Rods 1000 mm Ø mm Spools, Ø mm Process TIG MAG S 1-S 3 Mixture Gas 2.60 Ni Cr 1 Fe LC-NiCr 1 Fe NiCr 601 Inconel 600, Inconel 600 L Nickel and Nickel alloys, lowtemperature steels up to X8Ni9, unalloyed and alloyed, hightemperature, creep resisting, high-alloy Cr- and CrNiMosteels, particularly for joint welding of dissimilar steels, and nickel to steel combinations. Also recommended for Incoloy NiCr 22 Mo 9 Nb (Inconel 62) NiCr 1 Fe (Inconel 600) 2.88 NiCr 21 Mo 1.29 X1NiCrMoCuN X8Ni X10 NiCrAlTi 3220 (Incoloy 800) X10 NiCrAlTi 3220H Joining dissimilar steels: X8Ni9-X10CrNiMoNb18-12 NiCr 22 Mo 9 Nb with above named materials. Joint welds of listet materials with S 3N, X8 Ni9, 16 Mo 3, ASTM A 3 Gr. 1 NIBAS 70/20-IG NiCr 70 Nb-IG* SG-Ni Cr 20 Nb ER Ni Cr 3 NIBAS 62-IG NiCr 62-IG*) SG-Ni Cr 21 Mo 9 Nb ER Ni Cr Mo 3 Si 0.3 Mn Cr 20.0 Nb Fe 1.7 Ni 67.0 Ti + C 0.02 Si 0.2 Mn 0.3 Cr 21. Mo 9.0 Ni 60.0 Nb 3.6 Fe Re 0 N/mm 2 Rm 680 N/mm 2 A 2 % Av 190 J 100 J -196 C Re 20 N/mm 2 Rm 680 N/mm 2 A 0 % Av 160 J 80 J -196 C Re 0 N/mm 2 Rm 800 N/mm 2 A 38 % Av 160 J 130 J -196 C Re 10 N/mm 2 Rm 780 N/mm 2 A 0 % Av 130 J 80 J -196 C ) 1) NiCr 70 Nb-IG KTA NiCr 70 Nb-IG TÜV-D NiCr 62-IG TÜV-D, NiCr 62-IG TÜV-D TIG welding rod and MIG wire of type ER NiCr 3. For high quality welding of nickel base alloys, high temperature and creep resisting steels, heat resisting and cryogenic materials, dissimilar joints and low alloy problem steels. Suitable in pressure vessel fabrication from -196 C to +0 C and scaling resistance temperature of C (S-free atmosphere). Wire and weld metal meet highest quality requirements. TIG welding rod and MIG wire of type ER NiCrMo 3. For high quality welding of high molybdenum nickel base alloys as well as CrNiMo-steels with high molybdenum content (e. g. > 6%Mo < steels). Suitability in pressure vessel fabrication from -196 C up to +0 C and scaling resistance temperature of C (S-free atmosphere). Wire and weld metal meet highest quality requirements. The pitting resistance equivalent (PR) is 2. Solid wires, MIG & TIG 1) + 0 % Helium * product name in Germany BÖHLER Bestseller 27

28 Nickel base s-no. ASTM/AISI UNS parameters 2.60 Ni Cr 1 Fe LC-NiCr 1 Fe NiCr 601 Inconel 600, Inconel 600 L Nickel and Nickel alloys, lowtemperature steels up to X8Ni9, unalloyed and alloyed, hightemperature, creep resisting, high-alloy Cr- and CrNiMo-steels, particularly for joint welding of dissimilar steels, and nickel to steel combinations. Also recommended for Incoloy ) % NIBAS 70/20-FD Pr 1172 Ni 6082 NiCr 20 Mn 3 Nb AWS A.3 icr-3t0- C 0.03 Si 0. Mn Cr 20.0 Nb Fe Ni 67.0 Re 00 N/mm 2 Rm 60 N/mm 2 A 39 % Av 13 J 110 J -196 C TÜV-D Nickel base rutile flux cored welding wire. Provides good welding characteristics, self releasing slag, smooth weld finish and safe penetration. Increased travel speeds and little demand for cleaning offer considerable savings in time and money. Suitable in pressure vessel fabrication from C to + 0 C. Scaling resistant up to 1200 C (s-free-atmosphere). Wire and weld metal meet highest quality requirements. Flux cored welding wires Shielding Gas % 28

29 Notes BÖHLER Bestseller 29

30 Forms of supply Wire basket spool for GMAW wires d2 ECO-DRUM ECO-MULTI CARDBOARD-DRUM tension ring ring cover top cover d1 b ISO Outside Internal External kg diameter diameter width wire d 1 d 2 b B /16/18 Wire net weight per spool: un-/low alloyed solid wires 18 kg stainless steel solid - and flux cored wires 1 kg un-/low alloyed cored welding wires 16 kg Plastic spool Bulk pack for 20 kg of un-, low and high alloyed GMAW-wire in robotic quality. Qutstanding for welding robots and other mechanized welding stations For 20 kg of un-, low and high alloyed GMAW-wires in robotic quality. ECO- MULTI s are re-useable and will reduce waste disposal expense and/or storage space as empty units can be stacked Bulk pack for 00 kg un-, low and high alloyed SAW-wire. d3 Bulk spool (sheet metal) d3 Forms of supply b d1 ISO Outside Spindle External Tapped hole kg diameter hole width diameter distance wire from center d 1 d 3 b d e 1 S S S Coils Spool types for submerged arc welding wires Wire basket spool d2 BÖHLER Outside Internal External kg diameter d diameter d width b wire K K 3-70* * K 3-70 is the standard spool for stainless steel SAW wires b BÖHLER Outside Internal External kg diameter diameter width wire d 1 d 2 b B I S PRG 80* PRG 100* * coiled on a cardboard former In bags of 2 kg (BF 16, BB 2, BB 2, BB 33 M) In tins of 30 kg (BB 202, BB 203, BB 910) d1 d1 d1 b b d2 d2 Packaging of submerged arc fluxes d2 d2 d3 d3 d1 BÖHLER Outside Internal Spindle Width kg ISO diameter diameter hole external wire diameter d 1 d 2 d 3 b 1 S b1 Packaging of TIG and gas welding rods Un- and low alloyed rods are supplied in 2 kg packs or in 3 x kg cartons. Stainless steel welding rods in 20 kg packs ( x kg per pack) Un- and low alloyed electrodes: Forms of supply of coated electrodes Coated electrodes for pipeline welding: Stainless steel electrodes: d1 The BÖHLER tin guarantee: boxes per carton In hermetically sealed tins. Net weight approx. 9. kg. 2 tins per carton. With only few exceptions BÖHLER stainless steel electrodes are packed into hermetically sealed tins. Net weight per tin approx. 3. to kg. 3 tins per carton. Completely dry and factory fresh electrodes. Electrodes can be used direct from the tin without any rebaking. The weld metal will not show any porosity caused by moisture. Electrodes are 100 % protected during transport and have an unlimited storage time. The BÖHLER tin can be scrapped or recycled. The BÖHLER tin provides improved quality assurance and saves costs. Similar advantages are available for all other BÖHLER electrodes in Vacuum packs which are offered on special request for an extra charge. Individual forms of supply For individual requirements regarding packaging of BÖHLER consumables please contact us. 30

31 Typical weights of different joints welds The figures include 1. mm excess weld metal V-butt 70 V-butt 60 V-butt 0 DV-butt 70 DV-butt 60 DV-butt Weight of weld metal (kg/m) Fillet weld 120 Weight calculation Fillet weld Fillet weld Thickness of weld (mm) BÖHLER Bestseller 31

32 Selection guide for stainless and corrosion resistant BÖHLER welding consumables Coated electrodes Base metals Werkstoff-No AISI/UNS 00 03/S /S /S /S CA /S /S /S /S /S L/S L/S LN/S S CA 6 NM /S L/S LN/S LN/S L/S /S L/S LN/S S Ti/S /S N N /S /S Ti/S Cb/S CB /S /S /S /S /N HB 163/alloy H/S N 06600/alloy N 0662/alloy N 0882/alloy 82 FOX CN 13/, FOX CN 13/ SUPRA FOX KW 10 FOX SKWA FOX SKWAM FOX EAS 2, FOX EAS 2-A FOX EAS 2-VD FOX EAS M-VD, FOX EAS M-TS FOX SAS 2 FOX SAS 2-A FOX SAS FOX SAS -A FOX EAS M, FOX EAS M-A 2 FOX ASN, FOX ASN -A FOX EAS 2 Si FOX CN 20/2M, FOX CN 20/2M-A FOX CN 22/9 N FOX CN 22/9 N-B FOX NIBAS 70/1, FOX NiCr 70/1 FOX NIBAS 70/20, FOX NiCr 70 Nb FOX NIBAS 62, FOX NiCr 62 FOX FA FOX FF, FOX FF-A 1 1 FOX FFB, FOX FFB-A FOX A7 3, FOX A7-A FOX CN 23/12-A FOX CN 23/12 Mo-A FOX CN 19/9M FOX CN 29/9(A) MAG wires TIG rods Flux cored wires SAW wires and fluxes CN 13/-MC, CN 13/-IG, CN 13/-UP/BB 203 KW 10-IG CAT 30 L Cb-IG, CAT 39L Ti-IG KWA-IG, SKWA-IG, SKWA-UP/BB 202 SKWAM-IG, SKWAM-UP/BB 202 EAS 2-IG/EAS 2-IG (Si), EAS 2-UP/BB 202 EAS 2-FD, EAS 2 PW-FD EAS M-IG, EAS M-IG (Si), EAS M-FD, EAS PW-FD, EAS M-UP/BB 202 SAS 2-IG, SAS 2-IG (Si), SAS 2-UP/BB 202 SAS 2-FD, SAS 2 PW-FD SAS -IG, SAS -IG (Si), SAS -UP/BB 202 SAS -FD, SAS PW-FD E 317L PW-FD, E 317L-FD ASN -IG, ASN -IG(Si), ASN -UP/BB 202 EASN 2 Si-IG CN 20/2M-IG, CN 20/2M-IG (Si) CN 22/9N-IG, CN 22/9N-UP/BB 202 CN 22/9 N-FD, CN 22/9 PW-FD NIBAS 70/20-FD, NIBAS 70/20-IG NIBAS 62-IG/NiCr 62-IG FA-IG FF-IG FFB-IG A7-IG/A7CN-IG, A7 CN-UP/BB 203 A 7-FD, A 7 PW-FD CN 23/12-IG, CN 19/9 M-IG, CN 23/12-FD CN 23/12 PW-FD, CN 23/12 Mo-FD CN 23/12 Mo PW-FD, CN 23/12-UP/BB 202

33 Coated electrodes Base metals FOX DMO Kb FOX DMO Ti FOX EV 6 FOX EV 70 Mo FOX DCMS Kb FOX DCMS Ti FOX DCMV FOX DMV 83 Kb FOX CM 2 Kb FOX CM Kb FOX CM 9 Kb FOX C9 MV FOX C9 MVW FOX 20 MVW FOX CN 16/13 FOX CN 18/11, FOX E 308 H FOX NIBAS 70/20 FOX NIBAS 70/1 Werkstoff-No ASTM, AISI, UNS 0 A 106, Gr. A 61 A 16, Gr. 81 A 106, Gr. C 82 A 1, Gr A 33, Gr. P A 33, Gr. P11, P A 0, Gr. P A 33, Gr. P A 216, Gr. WCA-C 1.19 A 217, Gr. WC A 217, Gr. WC I A 217, Gr. WC A 19, Gr A 33, Gr. P A 33, Gr. P A 08, Cl A 389, Gr. C A 389, Gr. C A 33, Gr. BCI A 16, Gr A 33, Gr. P A 33, Gr. P % C, 12 % Cr, 1 % Mo + V % C, 12 % Cr, 1 % Mo + V % C, 12 % Cr, 1 % Mo + V % C, 12 % Cr, 1 % Mo + V + W 0.20 % C, 12 % Cr, 1 % Mo + V + Cb 1.98 AISI 30 H 1.99 AISI 30 LN AISI 321 H % C, 16 % Cr, 13 % Ni + Cb TIG rods MAG wires Flux cored wires SAW wires/fluxes Gas welding rods Analogous or similar filler metals. DMO-IG, DMO EMS 2 Mo/BB 2 NiMo1-IG 3NiMo1-UP/BB2 DCMS-IG, DCMS EMS 2 CrMo/BB2 DMV 83-IG CM 2-IG CM 2-UP/BB2 CM -IG CM -UP/BB2 CM 9-IG C9 MV-IG, C9 MV-UP/BB910 C9 MVW-IG, C9 MVW-UP/BB MVW-IG, 20 MVW-UP/BB2 Dissimilar or higher alloyed filler metals (service conditions must be taken into consideration). Preferable for corrosion resistant surfacing and cladding on un or low alloyed base metals. CN 18/11-IG, E 308 H PW-FD, CN 18/11-UP/BB202 For dissimilar joint welds between un- and low alloyed steels with high alloyed CrNi/CrNiMo- or ferritic Cr-steels. Approved up to service temperatures of +300 C and 30 mm wall thickness in the as welded condition. Otherwise we recommend FOX NIBAS 70/20, FOX NiCr 70 Nb or NIBAS 70/20-IG, NiCr 70 Nb-IG resp. For cladding of un or low alloyed steels (service temperatures as before) as well as for buffer layers prior to hardfacing. Also for repair and joint welding of difficult to weld steels with higher carbon contents or ferritic-martensitic Cr-steels. CN 16/13-IG NIBAS 70/20-IG for welding nickel base alloys and dissimilar joints NIBAS 70/20-FD Selection guide for high temperature and creep resistant BÖHLER welding consumables For joint welding of steels and cast steels with limited weldability and higher strength. Also for buffer layers prior to hardfacing and wear resistant build up welding. 1 Tougher austenitic weld metal. Attack of S-containing media or requirement of matching colour of weld metal may call for the use of filler metals of analogous com for the final layer. 2 At service temperatures above +00 C please contact us. 3 Also for dissimilar joint welds of austenitic manganese steels, higher carbon steels, heat resisting Cr-steels or for buffer layers prior to hardfacing. BÖHLER Bestseller 33

34 Company Profile Profile BÖHLER SCHWEISSTECHNIK AUSTRIA GMBH in Kapfenberg is an enterprise of the Böhler Uddeholm AG, in Vienna, in its Consumables Division with a workforce of 100 and sales of tons of welding consumables worth 260 million Euros annually; it sells its products worldwide in conjunction with its own corporate partners as well as with external partners. Production facilities are located in Austria, Belgium, Germany, Italy, Turkey, Mexico and Brazil. Pioneers BÖHLER SCHWEISSTECHNIK was already a force to be reckoned with at the emergence of arc welding in industrial production. Since 1927 the company has contributed to an increase in user productivity with its numerous process and material developments. That alone provides a sense of security. Innovation The experience that the company has gained throughout the years, the personal commitment and the technical knowledge of the staff are a guarantee for progress. Actively conducting research and coordinating further education helps BÖHLER SCHWEISSTECHNIK set a decisive impulse for developing pioneering solutions. Cooperating with knowledge BÖHLER SCHWEISSTECHNIK participates in cooperation with international research projects and is a member of the relevant committees. This close cooperation with leading technical universities guarantees the customer products in which the latest scientific findings have been implemented. Technology At BÖHLER SCHWEISSTECHNIK consistent product quality is guaranteed on modern production units and by means of optimized production processes. The environment Environmental protection enjoys particular status at BÖHLER SCHWEISSTECHNIK. Exact attention is paid to environmentally sound aspects in the production processes as well as with regard to newly developed products. All of this takes place in accordance with the certification in compliance with ISO

35 Foto: Andritz AG Foto: Andritz AG Foto: Gefyra SA Foto: Siemens Transportation Systems Foto: Graz 2003 Foto: Palfinger AG

36 Böhler Schweißtechnik Austria GmbH Böhler--St Kapfenberg / AUSTRIA Tel.: ++3 (0) Fax: ++3 (0) [email protected] forwarded by: BSGA 0/200 E600