Rev. 00 S-7016.H. COVERED ARC WELDING ELECTRODE FOR 490MPa CLASS HIGH TENSILE STEEL HYUNDAI WELDING CO., LTD.
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1 Rev. 00 COVERED ARC WELDING ELECTRODE FOR 490MPa CLASS HIGH TENSILE STEEL HYUNDAI WELDING CO., LTD.
2 Specification AWS JIS EN ISO Z3211 A A E7016 E4916 E42 E4916 E42 3 B 1 2 Applications Structures using 490MPa class high tensile steel, bridges, buildings, ship, high pressure vessels, rolling stock and off- shore structures. Characteristics on Usage S H is the most widely used low hydrogen type electrode for all positions welding of 490MPa class high tensile steel. X- ray performance and mechanical properties of weld metal are excellent. The usability such as arc smoothness, slag detachability and bead appearance are good and easy to weld in all position. Note on Usage 1. Dry the electrodes at for minutes before use. 2. Keep the arc as short as possible, and avoid large width weaving. 3. Adopt back step method or strike the arc on a small steel plate prepared for this particular purpose to prevent blowholes at the arc starting. 4. Use the wind screen against strong wind.
3 Method by AWS Spec. Mechanical Properties & Chemical Compositions of All Weld Metal Welding Conditions Diameter(mm) Amp./ InterpassTemp.( ) Volt. 4.0mm x 400 [ Joint Preparation & Layer Details ] Polarity 170 / 23~ ~ 130 AC Test (Joule) Mechanical Property of All Weld Metal AWS Spec. YS (MPa) TS (MPa) EL (%) Consumable C Si Chemical 490 Mn Composition at P S AWS Chemical Spec. Composition of All Weld Metal(wt%) Consumable Tensile test CVN Impact
4 Weldability & Welding Efficiency Test Item Arc stabilitydivision Weldability Resistance Melting rate Bead Deposition rate The of appearance spatter othersoccurrence Consumable Base Metal Specification Flat position Vertical position Test Conditions of Deposition Efficiency (4.0mm x 400) ASTM Consumable (4.0 mm x 400) Results of Deposition Efficiency Test 63 Welding conditions Amp. Welding speed Dimension (mm) (A) (mm/ min) Deposition efficiency(%) For electrode For core wire Position A X 100 X Flat ~ ~ 100
5 consumable Flow Diameter(mm) Rate(l/min.) Amp.(A) / Volts(V) Diffusible Hydrogen Content Welding Welding Position Stick-Out(mm) Welding Conditions Current Type Speed & Polarity 4.0 x Hydrogen 1G Evolution Barometric Temp. Evolution Pressure Time 72 hrs Exposure Analysis Temp. Condition Hydrogen Analysis Using Gas Chromatography Method mm- Hg 170Amp. 20~ CPM AC 25 80%RH- 25 Result (ml/100g Weld Metal) X1 X2 X3 X Average Hydrogen Content 7.2 ml/100g Weld Metal
6 Size Available and recommended Current & Approval Diameter Length (mm) (mm) Sizes Available and Reconnended Current Recommended current ( AC or DC+ range Amp.) 55 Flat position ~ 85 Vertical & 50 Overhead position ~ ~ ~ ~ ~ ~ ~ ~ ClassificationDia. Authorized Approval Details Grade AWS KR ABS LR BV DNV GL NK E7016 (mm)welding position 2.6 ~ 5.0 All 6.0 Flat 3H10, 3YH10 3H10, 3Y 3, 3YH15 3YHH 3YH10 3YH10 KMW 53HH
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