Features of Lumirror* for general industrial applications (1) Mechanical properties (2) Electrical properties
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- Clarence Hawkins
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1 Lumirror is a biaxially oriented polyester film, produced on an industrial scale for the first time in Japan by Toray. It is being used worldwide on a variety of applications ranging from electronics to packaging, magnetic and industrial specialties. Polyester (Polyethylene terephthalate film) was discovered in England in 1941 as a result of condensation polymerization of terephthalic acid and ethylene glycol. As a result of polyester s high versatility, its consumption as synthetic fiber and film is increasing dramatically. Following is its chemical formula. Features of Lumirror* for general industrial applications Lumirror* has many unique characteristics, such as excellent strength, electrical insulation, high and low temperature resistance, and chemical resistance. (1) Mechanical properties Lumirror* boasts one of the highest tensile strength among all plastic films, and even a 0.025mm thick Lumirror* sheet resists attempt to tear it by hand. This thin yet strong material enables electronic component manufacturers to produce high-performance products of smaller size and lighter weight. (2) Electrical properties With its high dielectric strength and heat resistance, Lumirror* is an ideal electrical insulation material, widely used in motor, transformer, capacitor applications. (3) High and low temperature resistance Lumirror* s melting point is 260, and it has a wide temperature range of for operating and processing. These properties make Lumirror* suitable for wide uses, and enables multiple steps of processing without compromising its properties. (4) Chemical resistance Lumirror* is resistant against almost all solvents and chemicals excluding strong alkalis. It boasts one of the highest chemical resistance among all plastic films. (5) Moisture and water resistance Lumirror* s mechanical and chemical properties remain unchanged even when immersed in water, making it suitable for all industrial applications. (6) Low gas transmission rate Lumirror* has a very low gas transmission rate compared to most other plastic films. This feature, combined with its strength and high / low temperature resistance makes Lumirror* ideal as the base material in foodstuff packaging applications where long-term storage is required, and in other applications requiring anti-oxidant properties. (7) No plasticizer added Due to the absence of addictives such as plasticizer, Lumirror* under normal temperature and humidity will not deteriorate in quality or become brittle over time.
2 Standard Lumirror* for general industrial grade list Grade Low thermal shrinkage Anti-static Matte Thickness Type Features&Treatment Application (μm) S Standard film Industrial material application T High transparency Label,Graphic H Hazy Electroical insulation F65 12,25 Standard for stamping foil Hot stamping foil F Standard type for TTR ribbon TTR ribbon F Low thermal shrinkage type for TTR ribbon TTR ribbon High tensile strength (MD) Adhesive tape S A variant of S10 low thermal shrinkage type Membrane switch X60K various Low thermal shrinkage type(off-line) Membrane switch X Anti-static additive blended Graphic 125 T83 16,38,50 Anti-static,Good adhension(one side) Label, Carryning tape U94 100,125 Good Adhension,Anti-static,Coated on both side Graphic,Printing X42 50 Low gloss Hot stamping foil etc. X Medium gloss Hot stamping foil etc. X44 25,26,38,50 High gloss Hot stamping foil etc. Black X Black pigmented Adhesive tape,drum head,die cut electrical insulation Milky white X20 38,75,125 Milky white pigmented Display,Adhesive tape X21 50,100 Milky white pigmented,anti-static Sign display etc. X Milky white pigmented,anti-static Electronic,Label White E White color, high shield Magnetic memory card,label etc. White color low density E22 188,250 White color, high shield,good adhesion(both side) Magnetic memory card, IC card E28G 100,125 White color, high shield,good adhesion(both side) Magnetic memory card, IC card E42 50 White color, high shield,good adhesion(both side) Label E60 50,75 White color and low density Release E63 50,75 E60good adhesion & anti-static(one side) Print receiver E60L 188 White color and low density E6OV 194 E60L + anti-uv E6SL 188,225, High reflection type 250 Back light film of LCD Heat resistant & Low oligomer X10S Class B heat resistance Heat endurable material for generators(for class B motor and compressor insulation) Corona or primer treated (General grade) Primer treated (Optical grade) S Corona treatment on one side Printing,Coating base U12 50,75,125 Coated on both sides Printing,Coating base T11 25,38,50 Coated on one side Printing,Coating base T85 25,50 Coated on one side Adhesive tape U Super clear,coated on both sides Optical,Printing,Coating base U Super clear,coated on both sides Optical,Printing,Coating base New 100 Super clear,dual coated(different resin on both sides),anti-uv Optical,Printing,Coating base Low FE R75 25,38,75 Low FE Release DFR grade FB50 16 surface smoothness,tranceparency Dry film photo resist Formable F99 38 Coated on one side Inmold stamping Hard-to-tear HT Coated on both sides Window film Halogen-free Frame Retardant ZV10 25, 40, 60, 90, 140 Frame Retardant VTM-0,V-0 Insulation,Adhesive tape,fpc
3 Properties of Lumirror* Table1 indicates typical values of Lumirror* s properties. Table2 indicates the test results of chemical resistance. (Test sample is 25S10 Table 1:Properties of Lumirror* Property Item Typical Values Measurement standard Mechanical properties Tensile strengthmd) 215Mpa JIS C2151 Elongation at Break(MD) 170% JIS C2151 Electrical properties Physical properties Young s modules 4GPa ASTM D882 Initial tear-strength 220N/20mm JIS C2151 Dielectric strength 300KV/mm JIS C2151 Dielectric constant 1KHz 3.3 1MHz 3.2 1KHz 0.20% 1MHz 1.00% JIS C2151 JIS C2151 Volume resistivity Ω JIS C2151 Surface resistivity Ω/ JIS K6911 Density 1.40g/cm 3 JIS K6760 Melting point 260 JIS K7121 Applicable temperature range(for reference) Moisture absorption 0.40% Federal Test Method Std.No.406 Hygroscopic expansion coefficient ^-5cm/cm/%RH Thermal expansion coefficient ^-5cm/cm/ ASTM D696 Thermal shrinkage coefficientmd) 1.2%( min JIS C2151 Water vapor transmission rate 6.9g/m 2 / JIS Z0208 Oxygen transmission rate 19cc(NTP)/m 2 //atm ASTM D1434 Refractive index 1.6 ASTM D542 Light transmission rate 85% JIS K6714 Table 2: Chemical Resistance of Lumirror* (Strength retention ratio % at 30) Immersion days Chemical 5days 10days 20days Result Glacial acetic acid Excellent 18% chloric acid Excellent 60% sulfuric acid Excellent 20% sulfuric acid Excellent Acetone Excellent Xylene Excellent Benzene Excellent 35% chloric acid Good 35% nitric acid Good 10% sodium hydroxide Poor 28% aqueous ammonia Poor 12% aqueous ammonia Poor
4 Lumirror* map by characteristics Grade Standard Transparent Hazy Matte White Black Standard type S10 T60 H10 X42,X43,X44 E20,X20 X30 Low shrinkage type S56 Adhesive type U12,T11,T85, U426,U34 E22,E63,E28G Corona treated type S105 Anti-static type X53,U94,T83 X21 Heat resistant & low oligomer type X10S White color low density type E60,E63,E60L Low type R75 Comparison of Lumirror* for electrical insulation(250μ) Item Unit S10 H10 X10S Measurement method Thickness μ Dielectric strength JIS C2151 Volume resistivity Ω 4x x x10 18 JIS C2151 Appearance Standard Hazy Hazy UL746B RTI(MECHANICAL Amount of oligomer Toray method Comparison of transparent type Lumirror*(100μ) Item Unit T60 U94 U426 U34 Measurement method Haze % JIS K7105 Light transmission rate % JIS K7105 Surface treatment - Adhesive & anti-static coating(both sides Adhesive coatingboth sides Adhesive coatingboth sides
5 Comparison of white type Lumirror*(75μ) Item Unit X20 E20 E60 Measurement method Density g/cm JIS K6760 Optical density JIS K7605 Gloss % JIS Z8741 Whiteness index JIS L1015 Tensile strength MD MPa JIS C2151 TD MPa JIS C2151 Elongation at break MD % JIS C2151 TD % JIS C2151 Young s modules MD GPa ASTM D882 TD GPa ASTM D882 Thermal shrinkage at min MD % JIS C2151 TD % JIS C2151 Comparison of matte type Lumirror*(50μ) Item Unit X42 X43 X44 Measurement method Tensile strength MD MPa JIS C2151 TD MPa JIS C2151 Elongation at Break MD % JIS C2151 TD % JIS C2151 Thermal shrinkage at 15030min MD % JIS C2151 TD % JIS C2151 Gloss % JIS Z8741 Property comparison table oriented polyester oriented PPS oriented polypropylene no-oriented polypropylene Low density polyethylene Item Unit Density g/cm Melting point Temperature range of use * 121* 5166* Tensile strength MPa MD140 TD Elongation at break % MD120 TD Young's modules GPa 4 4 MD2 TD Dielectric strength kv/mm tanσ %at1khz Moisture absorption <0.01 <0.01 <0.01 Water vapor transmission rate Oxygen transmission rate g/m 2 OC(NTP)m Toray's bland Lumirror* Torelina* Torayfan* BO Torayfan* NO
6 High density polyethylene hard vinyl chloride Soft vinyl chloride cellophane Acetate(cellulose toriacetate) Item Unit Density g/cm Melting point Temperature range of use (110soft)51 121* 70* 93* (18)191* 18121* Tensile strength MPa Elongation at break % Young's modules GPa Dielectric strength kv/mm tanσ %at1khz Moisture absorption <0.01 <0.01 < Water vapor transmission rate Oxygen transmission rate g/m 2 OC(NTP)m Toray's bland Polystyrene Polycarbonate oriented nylon No-otriented nylon Item Unit Polyimide Density g/cm Melting point Temperature range of use (18) 85*(shrink 73129* 46177* 46177* Tensile strength MPa Elongation at break % Young's modules GPa Dielectric strength kv/mm tanσ %at1khz Moisture absorption Water vapor transmission rate Oxygen transmission rate g/m 2 OC(NTP)m Toray's bland Kapton* Remark(*):Data from reference books. (1)JIS Z ,90% RH (2)GENERAL FOOD Method 25 DRY GAS. (3)Condition of Test Method 20 65%RH (4)Kapton* is a trademark of Dupont Toray Co.,Ltd. 1. We accept not responsibility for results obtained by the application of the information indicated and for the safety and suitability of the products, by itself or in combination with other products. Users are advised to perform their own tests to determine the safety and suitability of such product combination according to each of its purpose. 2. Refer to our MSDS (Material Safety Data Sheet) before use. 3. The publication is not to be taken as a license to operate under, or as a recommendation to infringe any patents
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