WORKHOLDING SOLUTIONS

Transcription

1 MANUFACTURING EFFICIENCY WORKHOLDING SOLUTIONS Uptime Optimization Products Results

2 Jergens Workolding Solutions Group... Your Uptime Consultants To compete in today s global industry you need to accommodate shorter lead times, smaller batch sizes and frequent set up changes. Get more savings by changing what s UNDER the spindle, not ON it. Shave 90% from your set up times by implementing a quick change fixturing system for a fraction of the cost of your cutting tool investment. Jergens workholding efficiency improvement process helps: Increase spindle uptime Speed implementation of lean manufacturing Improve productivity Optimize workholding Reduce downtime Maximize cost savings Eliminate setup errors and inefficiencies Faster part-to-part changeover The applications of the Ball Lock System are basically limitless - you re completely free from the design limitations of common tooling. We have increased utilization rates 75% - 90%. Jergens Ball Lock Customer 2 RESUL

3 MANUFACTURING EFFICIENCY MANUFACTURING EFFICIENCY MANUFACTURING EFFICIENCY 90 % Make the Most of Your Workholding. We ve spent years working with customers to solve application challenges and help them get more machine UPTIME. Our proven process includes: Application and Cost Savings Analysis Workholding/Quick Change Fixturing System Design Implementation and Retrofit Assistance Jergens offers everything a manufacturer would need to get started, including fixture plates, subplates and tooling columns to customize your quick change system. Results From the Uptime Consultants at Jergens. MILITARY/DEFENSE CONTRACTOR Application: Multiple job changes average 15 to 20 set up changes per week Results: 76 hours per week set up time reduction 3,800 annual machine hours gained Annual Cost Saving: $300,000 + TS $470K $170K Set Up Cost Before After ORTHOPEDIC MANUFACTURER Application: Vise set up to machine table Set Up Time: Original method minutes Results: Set up time with Ball Lock 1-5 minutes Set up time reduction = 94% Original minutes 1-5 minutes + JOB SHOP Application: Rotary indexer set up Set Up Time: Original method 30 minutes Results: Set up time reduced to <5 minutes Set up time reduction 87% Original 30 minutes <5 minutes 3

4 Quick Change Fixturing Solutions Jergens Bock Brand Quick Change System Maximize Productivity with Ease Alpha-numeric locator plate system for quick and ACCURATE MOUNTING with DEXLOC LOCATOR PINS REPEATABILITY within +/ (+/ mm) or better Machinable QUICK CHANGE jaws snap off in seconds QUICKLY AND ACCURATELY CHANGE VISES in applications which require multiple vise changes INCREASE THE NUMBER OF VISES AND PARTS AVAILABLE for every machine cycle Jergens Ball Lock Mounting System Reduce Set Up Time by 90% or More FAST setups and changeover STRONG holding forces COMBINES locking and locating ELIMINATES the need for indicating REPEATABILITY of +/ " (+/-0.013mm) or better FLEXIBLE DESIGNS AND OPTIONS adapt existing fixtures INCREASE THE NUMBER of VISES AND PARTS AVAILABLE for every machine cycle. C ONFIGURE Y OURS... IN S ECONDS! Visit: to start your configuration. Build your own Ball Lock in 3 easy steps with the wizard. 1. Choose your machine tool by brand and model number. 2. Select components and layout your system with our graphical interface. 3. Generate custom documentation, quotes, bill of materials, CAD drawings, and system images. 4

5 Quick Change Fixturing Solutions Jergens Zero Point System Reduce Set Up Times by 90% REPEATABILITY (<0.005mm) or better MINIMIZE set-up time Hardened STAINLESS (AISI 440B) STEEL construction FAST AND ACCURATE INTEGRATED SAFETY system COMPACT DESIGN POSITIVE LOCKING HIGH retaining force HYDRAULIC or PNEUMATIC activation Jergens 5-Axis FixturePro Quick Change System RAISE the part, RIGIDLY clamp it and RAPIDLY change it out. Part-to-Part CHANGEOVER IN 60 SECONDS MODULAR design HIGH CLAMPING forces MOUNTS QUICKLY AND ACCURATELY with QLS (Quick Locating System) HIGH STRENGTH ALLOY STEEL for long life and durability MAXIMIZES your machine table UNRESTRICTED ACCESS to your part 5

6 Jergens Production Vises, Columns & Accessories Precision Part Clamping and Quick Change Features QUICK-CHANGE, MACHINABLE JAWS speed part to part changeover. DUAL STATIONS permit more parts per machine cycle STRONG, LIGHTWEIGHT BODIES improve handling INTEGRATE WITH BALL LOCK AND BOCK DEXLOC for further set up time reductions Hydraulic units available for PRECISE CLAMPING FORCE Columns available in and 16 STATIONS Jergens Power Clamping & Workholding Components All The Components You Need In One Place Even our standard products are designed with unique time and cost-saving features, and we lead the industry with unparalleled customer service and delivery. Choose from a huge inventory of tooling components and power clamps for all your workholding needs. Power Clamping Swing Clamps Cylinders Pumps Boosters Valves Components Locating Pins Sine Fixture Keys Rest Buttons Clamps Dowels T-Slot Nuts and Bolts 6

7 Support, Locate, and Hold Jergens is a world leader in innovative quick change fixturing solutions, but we also provide: World-class customer service Online ordering at Quick turnaround on modified standards Immediate availability (and no quantity minimums on many standard products) CAD, 2D and 3D drawings at Custom design to meet your applications Quality Our state-of-the-art manufacturing facility is ISO 9001:2008 certified and we maintain strict control of our processes from start to finish. This kind of control makes it possible for us to meet tight deadlines, control costs and guarantee you quality you can depend on. Industries With more than 60 years of field experience, we can provide technical assistance and problem-solving advice to make sure that you re getting the most out of your Jergens products.: AEROSPACE MILITARY AUTOMOTIVE MEDICAL MACHINING 7

8 MANUFACTURING EFFICIENCY WORLD HEADQUARTERS S. Waterloo Road, Cleveland, OH WORKHOLDING SOLUTIONS GROUP ALSO AVAILABLE: Workholding Solutions Catalog Request a copy or download at AD0311 Copyright Jergens, Inc. 2011