Automatic Defluxing Systems. Stencil Cleaning Systems. Ionic Contamination (Cleanliness) Testers. Cleaning Chemicals

Transcription

1 Automatic Defluxing Systems Stencil Cleaning Systems Ionic Contamination (Cleanliness) Testers Cleaning Chemicals AQUEOUS TECHNOLOGIES CORPORATION 9055 Rancho Park Court Rancho Cucamonga, CA USA Tel: Fax

2 A B O U T A Q U E O U S T E C H N O L O G I E S welcomes and thanks you for your interest in our products. Michael Konrad, President / CEO Aqueous Technologies was established in 1992, committed to design and build environmentally responsible, operator safe, highly effective cleaning equipment for the electronic assembly industry. Since our inception, Aqueous Technologies has grown each and every year. Today, Aqueous Technologies has sold over 2,000 cleaning and cleanliness testing systems worldwide and currently enjoys one of the highest market shares for automated defluxing equipment. Aqueous Technologies customers represent some of world s top manufacturers. Companies including IBM, Boeing, NASA, US Navy, US Army, Raytheon, Alcon Surgical, Medtronic, and thousands more have placed their trust in Aqueous Technologies equipment. With sales and service centers throughout the world, OEM s and contract assemblers alike can experience the benefits of Aqueous Technologies equipment regardless of geographic location. Aqueous Technologies is located 40 miles (64 km) from Los Angeles and 50 miles (80 km) from Palm Springs. Aqueous Technologies operates an evaluation laboratory in its Southern California facility less than three miles (5 km) from Ontario International Airport (ONT) and 57 miles (91 km) from Los Angeles International Airport (LAX). Its evaluation facility is equipped with many of Aqueous Technologies most popular defluxing, stencil cleaning, and cleanliness testing products, and is equipped with both Aqueous Technologies cleaning chemicals and many other popular chemicals. Aqueous Technologies provides both onsite and live, instructor-lead web-based training on all of its products. Live web-based training is available free of charge as often as a customer would like. All of our staff share my commitment to design, build, and support the most effective, reliable, safe, and user friendly cleaning and cleanliness testing equipment available. Our sixteen years of growth in the electronic assembly equipment industry has allowed us to become the number one producer of automated defluxing and cleanliness testing equipment. All of us at Aqueous Technologies are committed to your complete satisfaction. Call us or visit us online today to obtain detailed information on the products contained in this catalog. We look forward to welcoming you into our family of satisfied customers. 2 A q u e o u s T e c h n o l o g i e s

3 A Q U E O U S T E C H N O L O G I E S C o m m i t t e d t o E x c e l l e n c e Aqueous Technologies, established in 1992, is North America s largest manufacturer of fully automatic defluxing and cleanliness Awards testing equipment. Aqueous Technologies product lines include post-reflow defluxing systems, stencil / misprint cleaning equipment, bulk and localized ionic contamination (cleanliness) testers, and cleaning chemicals. Aqueous Technologies designs, manufacturers, and supports its products. All of our products are manufactured in our state-ofthe-art Southern California manufacturing facility. Aqueous Technologies has been awarded more major industry awards than all other defluxing equipment manufacturers combined. SMT Vision Award 2004 Best Cleaning Product 2004 Best Environmental Product 2005 Best Cleaning Product 2005 Best Environmental Product 2006 Best Cleaning Product 2007 Best Cleaning Product 2007 Best Cleaning Material Advanced Packaging Award 2003 Best Environmental Product 2004 Best Cleaning Product 2005 Best Cleaning Product 2004 Best Environmental Product 2006 Best Cleaning Product 2007 Best Cleaning Product Global SMT Award 2005 Best Cleaning Product 2006 Best Cleaning Product 2007 Best Environmental Product 2005 Best Environmental Product 2007 Best Cleaning Product (Asia) EM Asia Innovation Award 2006 Best Environmental Product 2007 Best Cleaning Product 2007 Best Environmental Product A q u e o u s T e c h n o l o g i e s 3

4 T R I D E N T A u t o m a t i c D e f l u x i n g a n d C l e a n l i n e s s T e s t i n g S y s t e m s Trident is a fully automatic defluxing and cleanliness testing system designed to remove all flux and solder paste residues from post reflowed circuit assemblies. Trident is capable of removing all flux types including Rosin, Water Soluble, and all No-Cleans. Trident is uniquely capable of removing all eutectic and lead-free residues either separately or mixed in the same batch. Trident is equipped with the multiple award winning Focus-Wash cleaning technology. Focus-Wash directs more fluid flow to a concentrated area, resulting in greater impingement, even on densely populated, low standoff SMT assemblies. Trident s exclusive oscallating board rack and counterrotating spray arms reduce shadowing by ensuring complete spray coverage. Trident is equipped with real-time predictive cleanliness capabilities. The on-board cleanliness tester automatically controls the cleaning process, ensuring a cleanliness level that equals or exceeds your programmed setting. In many cases, Trident s predictive cleanliness capability eliminates the need for off-line post defluxing cleanliness testing. Trident is controlled by a powerful industrial computer running the exceptionally stable Windows CE platform. A large graphic touch-screen provides an intuitive operator interface. Operators may select program recipes from a drop-down list. Authorized supervisors and administrators with password privileges have additional access to the recipe editor and administrative functions. An on-board statistical process control (SPC) data logger automatically records vital process information such as cleanliness levels. SPC data may be viewed locally on the display screen, exported onto a USB device, or viewed remotely on any network-connected PC. Trident is equipped with a host of standard features such as stainless steel plumbing, pre-drain filtration system, stainless steel adjustable board rack, and much more. 4 A q u e o u s T e c h n o l o g i e s

5 Trident is available in single and multiple chamber configurations. Trident High-Yield configurations include the Trident Duo (two chambers), Trident Trio (three chambers), and Trident Quad (four chambers). Trident High Yield models provide throughput capabilities exceeding costly inline defluxing systems while operating at a fraction of the cost and occupying less than half of the space. Trident is equipped with real time cleanliness testing capabilities, a feature not available on any inline cleaner. Built-In Convection and Radiant Technology Drying System Patent-Pending Focus Wash High Impingement Spray System Multiple System Pressure Gauges Windows CE Operating System 10.4 (26.4 cm) Multi-Lingual Graphic Touchscreen Interface Shadow Reducing Oscillating Board Rack Fluid Level Gauges ESD-Safe Adjustable Board Rack Front Access Chemical Management System Front Access Pre-Drain Filtration System Key-Protected Critical Functions Front Mounted USB SPC Data Export Closed-Loop Wash Solution Recycler A q u e o u s T e c h n o l o g i e s 5

6 T R I D E N T Z E R O The Trident-Z E R O Zero-Discharge High Per formance Automatic Defluxing System is the industry s most effective fully automatic defluxing system and is Aqueous Technologies flagship product. The Trident-Z E R O is capable of removing all flux types including Rosin, No-Clean, and Water Soluble. The Trident-Z E R O is fully compatible with lead-free solders and solder pastes. The Trident Z E R O produces cleanliness results exceeding all military and IPC cleanliness specifications. The Trident-Z E R O features fully automatic operation. With the touch of a single button, a user can direct the machine to wash, rinse, and dry full loads of assemblies at one time. Real time cleanliness testing ensures that the assemblies meet the user s cleanliness criteria. The builtin Windows CE based computer controller automatically expands or contracts the cycle time to ensure uniform cleanliness results. The Trident-Z E R O is stand-equipped with a built-in chemical management system that automatically mixes and doses the correct volume of wash chemical into the wash-solution recycling system at the touch of a button. The wash solution recycling system allows wash solution to be filtered and reused on subsequent cycles, reducing the demand for chemicals and lowering the machine s operating cost. The Trident-Z E R O is equipped with a high performance evaporation system, allowing the cleaning system s effluent to be harmlessly evaporated while avoiding discharge to drain. Zero discharge to drain provides zero discharge liability and zero environmental impact. With a zero-discharge configuration, there is no need for discharge-to-drain permits and the related costs and liability exposure. The Trident-ZERO is standard equipped with the following features: Fully automatic wash, rinse, and dry functions Real time cleanliness testing and control SPC data logging with networkcompatible viewing Automatic one-button chemical dosing and mixing 10.4 Graphic touch-screen interface Unlimited alpha-numeric recipe generation Windows CE operating system ESD-safe adjustable board rack Zero-discharge to drain 6 A q u e o u s T e c h n o l o g i e s

7 T R I D E N T S p e c i f i c a t i o n s Model Trident I,II,III-208 Trident I,II,III-240 Trident I,II,III-400 Trident Duo-208 Trident Duo-240 Trident Duo-400 Trident Trio-208 Trident Trio-240 Trident Trio-400 Trident Quad-208 Trident Quad-240 Trident Quad-400 Number of Wash Chambers Configurations Available Trident I Trident III Trident III Trident II Electrical Requirements 208 VAC 240 VAC 40 Amps 60 Hz 400VAC 31 Amps 50 Hz 208 VAC 240 VAC 80 Amps 60 Hz 400VAC 62 Amps 50 Hz 208 VAC 240 VAC 120Amps 60 Hz 400VAC 93 Amps 50 Hz 208 VAC 240 VAC 160Amps 60 Hz 400VAC 124 Amps 50 Hz Incoming Water Requirements PSI at approximately 10 GPM Water quality should generally be de-ionized to >2 MΩ Drain Requirements 10 GPM / 37.8 LPM (when drain pump is on) 30 G / L average hourly water use 20 GPM / 75.7 LPM (when drain pump is on) 60 G / 227 L average hourly water use 30 GPM / LPM (when drain pump is on) 90 G / 340 L average hourly water use 40 GPM / 151 LPM (when drain pump is on) 120 G / 454 L average hourly water use Exhaust Requirements Approximately 400 CFM per wash chamber Overall Dimensions 71 (180.3 cm) high 44 (111.7 cm) wide 34 (86.4 cm) deep 71 (180.3 cm) high 87 (221 cm) wide 34 (86.4 cm) deep 71 (180.3 cm) high 129 (327.7 cm) wide 34 (86.4 cm) deep 71 (180.3 cm) high 172 (436.9 cm) wide 34 (86.4 cm) deep Added depth with chamber door open Concentrated Chemical Tank Capacity Wash Tank Capacity Chamber Sump Tank Capacity Additional 26 (66 cm) from front Approximately 8 U.S. gallons (30.3 liters) per chamber Approximately 12 U.S. gallons (45.4 liters) per chamber Approximately 3 U.S. gallons / 11.4 liters (per chamber, per rinse event) Weight 750 lbs 340 kg 1400 lbs 635 kg 2050 lbs 929 kg 2700 lbs 1224 kg NOTE: Trident-Z E R O is based on Trident III (208/240 VAC and 400 VAC available (see specifications above) Trident-Z E R O features the Model E101 evaporation system as specified below: Dimensions: 32 W x 32 D x 63 H Weight: 700 (dry) lbs 240 VAC 3 Ø 87 amps Tank Capacity: 136 US gallons (514.7 liters) Evaporation Rate: 13 GPH ( VAC E101 evaporator is also available in 400 volt configuration. Specifications subject to change without notice. A q u e o u s T e c h n o l o g i e s 7

8 S t e n c i l W a s h e r U L T R A S O N I C S T E N C I L C L E A N I N G S Y S T E M S Cleaning at the Speed of Sound The Ultrasonic Advantage ULTRASONIC STENCIL CLEANING SYSTEMS Fast, Safe Solder Paste and Adhesive Removal Ultrasonic technology utilizes precisely controlled sound waves to remove non-reflowed solder paste and uncured adhesives from stencils, screens, and misprints. Unlike other technologies that can damage delicate stencils, ultrasonic energy is gentle enough not to damage delicate parts, but is highly effective in the removal of even dried pastes on fine-pitch stencils. Aqueous Technologies offers a selection of semi-automatic and fully-automatic models to choose from. SEMI-AUTOMATIC ULTRASONIC STENCIL CLEANING SYSTEMS Aqueous Technologies semi-automatic ultrasonic stencil cleaning systems are all designed to accommodate stencils, screens, or misprinted assemblies up to 29 x 29 (736mm x 736mm). All models feature stainless steel wash and rinse tanks and a stainless steel deck. Multiple side-mounted 40 khz transducers target effective cleaning power onto the stencil or misprint. Transducers include a ten year limited warranty against debonding. All models feature a programmable wash cycle timer for consistent operation. In addition to washing functions, all semiautomatic models feature a hand-held rinse wand and a hand-held airknife for fast and effective drying. Aqueous Technologies offers four semi-automatic models to choose from. STENCILWASHER SERIES StencilWasher-ECO provides fast and efficient solder paste removal at a very economical price. StencilWasher-ECO is designed to remove all solder paste types (including lead-free) and provides wash, rinse, and dry functions. StencilWasher-ECO is equipped with a wash cycle timer, a hand-held rinse wand and airknife, and a wash and rinse solution filtration system. StencilWasher-LD is capable of removing all non-reflowed solder-pastes (including lead-free) and uncured adhesives, and is equipped with a wash-solution filtration and recirculation system. Wash solution is filtered and reused, eliminating discharge to drain while maximizing the wash solution s life. Rinse water is filtered and discharged to drain. StencilWasher-LD is equipped with a wash-solution heating system and digital temperature controller. A hand-held rinse and airknife are also included. StencilWasher-ZERO is capable of removing all non-reflowed solder-pastes (including lead-free) and uncured adhesives and includes all of the features as the LD Series. An evaporator is included, allowing rinse water and spent wash solution to be evaporated, eliminating the need for a drain. StencilWasher-CLR is capable of removing all non-reflowed solder-pastes (including lead-free) and uncured adhesives, and is equipped with a wash-solution filtration and recirculation system. Wash solution is filtered and reused, eliminating discharge to drain while maximizing the wash solution s life. Rinse water is filtered, re-deionized, and reused via the built-in closed-loop rinse water recycler. 8 A q u e o u s T e c h n o l o g i e s

9 SPECIFICATIONS Feature StencilWasher-ECO StencilWasher-LD StencilWasher-ZERO StencilWasher-CLR Application Solder Paste Removal Solder Paste and Uncured Adhesive Removal Solder Paste and Uncured Adhesive Removal Solder Paste and Uncured Adhesive Removal Dimensions 39 L X 25 W x 32 H 48 W X 34 D x 40 H StencilWasher: 48 W X 34 D x 40 H Evaporator: 41 L x 23 W x 46 H 48 W X 34 D x 40 H Weight 350 lbs 550 lbs 1100 lbs (both machines) 550 lbs Construction Welded tube steel frame 16 gauge steel panels Welded tube steel frame 16 gauge steel panels Welded tube steel frame 16 gauge steel panels Welded tube steel frame 16 gauge steel panels Finish Powder-coat epoxy Powder-coat epoxy Powder-coat epoxy Powder-coat epoxy Internal Plumbing Stainless steel Polypropylene Stainless steel Polypropylene Stainless steel Polypropylene Stainless steel Polypropylene Electrical Requirements 110 VAC 10 amps 230 VAC 1 Ø 50 amps StencilWasher: 230 VAC 1 Ø 50 amps Evaporator: 230 VAC 3 Ø 40 amps VAC 1 Ø 50 amps Wash Tank Capacity 20 Gallons (76 liters) 35 Gallons (132 liters) 35 Gallons (132 liters) 35 Gallons (132 liters) Maximum Stencil Size 29 x 29 (74 cm x 74 cm) 25 x 29 immersion 29 x 29 (74 cm x 74 cm) Full immersion 29 x 29 (74 cm x 74 cm) Full immersion 29 x 29 (74 cm x 74 cm) Full immersion Drain Requirements ¾ NPT ¾ NPT ¾ NPT Connected to evaporator ¾ NPT Service use only Wash Cycle Timer Analog 1 99 minutes Digital 1 99 minutes Digital 1 99 minutes Digital 1 99 minutes Ultrasonics 500 watt side mounted transducers 1000 watt side mounted transducers 1000 watt side mounted transducers 1000 watt side mounted transducers Hand-Held Rinse Wand Standard Standard Standard Standard Hand-Held Airknife Standard Standard Standard Standard Wash Solution Heating System N/A Standard Standard Standard Rinse Water Filtration System Optional Standard Standard Standard Rinse Water Filtration System Optional Standard Standard Standard A q u e o u s T e c h n o l o g i e s 9

10 C L E A N L I N E S S T E S T I N G S Y S T E M S ( B u l k T e s t i n g ) ZERO-ION Ionic Contamination Tester Specifically cited in MIL-2000A as an approved method of determining the cleanliness of circuit assemblies (mil equivalency factor of 3.7 micrograms/square), the Zero Ion is one of the most popular testers available, and is now available from Aqueous Technologies. Today, in an environment where densely populated surface mount technology has become commonplace, and where ISO 9000 verifications are required, the need for ionic testing is essential. Aqueous Technologies Zero Ion ionic contamination tester is equipped with the following features and benefits Process Control The built-in computer automatically calculates NaCl/square equivalence (per mil spec), operates in an automatic or manual mode, and is equipped with a built-in memory containing up to 50 test parameters. Built-In Data Logging Printer The Zero Ion tester is equipped with a built-in data-logging printer that automatically records test date, lot/batch number, and test results. Submerged Sprays The submerged sprays provide excellent agitation of the test solution while eliminating test inaccuracies caused by carbon dioxide adsorption associated with other open-air spray systems. The combination of submersion and spraying creates three different fluid flow angles across the board surface. It is this random angle flow of fluid that gives the Zero Ion system its superiority in ionic contamination detection. Meets Cleanliness Specifications The Zero-Ion Ionic Contamination Tester meets industrial cleanliness specifications including MIL-STD-2000A, MIL-P , IPC-TM-650, and ANSI/J-STD-001B. Unique Dual-Loop Flow System The Zero Ion tester utilizes a dynamic measurement method, the method of choice for detecting (weak) ion activators commonly found in no-clean fluxes. With dynamic measurement technology, the contamination test solution is monitored and then filtered to supply de-ionized test solution back to the test chamber, resulting in greater solubility. The increased solubility eliminates the saturation limit effect, associated with other static measurement methods. Cost Effective The Zero Ion tester is extremely cost effective. Its price is among the lowest in the industry, yet its performance is second to none. Compact Design The Zero Ion tester is extremely compact, requiring just over a 2 square footprint, with test cells available for board sizes up to 24 x 24 (61cm x 61cm). Ambient Testing Unlike other systems, which require heated test solution, the Zero-Ion performs all tests without the need for heat. Eliminating heat increases equipment safety (test solution is flammable), reduces power costs, eliminates wash-solution heat-up time, and reduces test solution evaporation. 1 0 A q u e o u s T e c h n o l o g i e s

11 C L E A N L I N E S S T E S T I N G S Y S T E M S ( L o c a l i z e d T e s t i n g ) The Industry s Only Cleanliness Testing System Capable of Determining: Volume of Contamination Location of Contamination Identification of Contamination (with optional IC Test) Foresite developed the C3 Localized Cleanliness Tester out of an industry need to evaluate specific areas of circuitry or sensitive components that could hold concentrated pockets of contamination. These areas are overlooked by standard industry tools and testing methods that examine the total board. Methods such as ROSE testing and ion chromatography with standard total board extraction take a measurement of the average cleanliness of the board, thus overlooking pockets of contamination that can potentially cause quality concerns and field failures. The C3 serves two main purposes: To perform as a production-floor cleanliness monitoring tool that provides an immediate clean or dirty test reading for the 0.1 in 2 area where the extraction is taken. To serve as an extraction tool for use in ion chromatography testing which will determine the exact type and quantity of ionic species present on a board or component area. Operation Principles The C3 uses a deionized steam extraction system to collect a 2.2 ml sample from a 0.1 in 2 area of circuitry. The system produces a microburst of steam that is allowed to soak for 20 seconds and is then aspirated into a collection cell. This steam is applied 8 times to achieve effective residue removal from the area of analysis. After 9 collection cycles, an electrical test is performed across a sacrificial y-pattern electrode to check for electrical leakage. 10v of electricity is applied, and the C3 makes a determination after 60 seconds as to whether or not the sample is clean or dirty. The current threshold for considering a sample clean is 500 μa, and is based on 13 years of ionic analyses performed by Foresite. The extracted sample can then be used for ion chromatography analysis to determine the type and quantity of the localized contamination. C3 was developed by Foresite and is sold worldwide exclusively by Aqueous Technologies Corporation. A q u e o u s T e c h n o l o g i e s 1 1

12 AQUEOUS TECHNOLOGIES CORPORATION 9055 Rancho Park Court Rancho Cucamonga, CA USA Tel: Fax