6B Users Conference Houston Service Center Kent Baker, Plant Leader. Imagination at work.
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1 6B Users Conference Houston Service Center Kent Baker, Plant Leader June 23 26, 2014 Fort Myers, Florida Imagination at work.
2 Expansion of the services network Gas network expansion Steam/Gen network expansion Power & Water Greenville, SC Repair capability: 7F buckets, nozzles and shrouds 7F rotors B/E buckets Power & Water -GSC Schenectady, NY Repair capability: Generator fields Steam turbine rotors Stator bars Shells Oil & Gas Houston, TX Repair capacity: B/E rotors F3-7EA Buckets F3-7EA Nozzles F3-7EA TP, Liners F3, F5-1 Unit repair Power & Water -GSC Bangor, ME Repair capacity: Steam turbine rotors Repair capability: Diaphragm repairs Lean/Clean/Inspect (LCI) Aviation McAllen, TX Repair capability: 7F S3N Power & Water -PGS Atlanta / Dallas Repair capacity: Atlanta - Diaphragms (LCI) Atlanta and Dallas Fields Rotors Increasing repair capability and capacity in the overall GE network 2
3 GE Oil & Gas Global Services Houston Service Center Site Leader Kent Baker HR Leader Falondria Wilson EHS Leader Open Site Admin Carolyn Scarborough Quality Leader Matt Myers Materials Leader Brian Gilchrist Operations Leader Paul Moore Technical Leader/Ops Quality Focal -GS Pat Vyas Manufacturing Compressor Shop Meghan Olds MRP Planner Alex Chavez MRP Planner Danny Bravo Lean Leader Geovanny Solarte Component Repair Cell Leader Ben Fleck Rotor Repair/Unit Cell Leader Fred Waldorf Machine Shop; Facilities/Maint Cell Leader Arthur Jacquelin Bryan Mooney Lawrence Aston Jim Hadaway Continuous Imp Long Truong A. Salazar Charles Dixon Willie Okorn Mfg Engineer Drew Beard Turbo Machinery Cell Leader OMLP Welding Engineer Thomas Stout Mach. Engineer Ildefonso Mares Prod Control Stephanie Borland Process Engineer Albert Gonzalez Open Mfg. Cell Leader Steve Murrell InvLeader Joel Hayes Mgr., Met. Lab. Evgenia Lvova Parts Leader John Mosquera Master Scheduler Raven Myers 3
4 HSC Overview 300 K ft2 repair/manufacturing facility +35K in 15 Gas turbine unit repair Gas/Steam turbine rotors Component repair (nozzles, liners, TP s, buckets) Compressor unit (new and repair) Special processes (laser welding, HT, brazing, RenewAlloy) Machine shop (CNC milling, turning) Vacuum furnace 4
5 Quality improvements Technical staffing + 2 repair engineers, 2 nd shift support CMM/Romer training for all quality inspectors Dedicated inspectors by product Internal audits (routers, blue tags) Standardized work instructions Qualifications ongoing for all special process vendors Vendor audits Red Card process 5
6 2013/2014 Investment 35K ft 2 expansion CNC poreba lathe CNC tip grinder CNC 5 axis Mill Accu Scan run-out table Air conditioning for the shop 13 $1.8MM, 14 $2.1MM 6
7 Rotor processing improvements Strategic outage planning with customer Quality checkpoints Router audits Training (machine, process) Quality Wednesdays Final inspections/ workflows Picture planning 7
8 HSC technical-work instructions 8 8
9 Qualification process Qualify Process Materials/Process specification selected Process demonstrated on part/approved by MPE Repair engineering instruction created (REI) Qualify Shop/Vendor MPP/Process created Approved by MPE First piece qualification Pilot lot Once approved- quality control plan is instituted 9
10 Future plans Web CRT Q3/4 Tooling digitization Q3 Strategic material stocking Teaming (ongoing)
11
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