5 Ladder CNC Training Course

Transcription

1 Ren An Information Technology Co., Ltd. Intelligent Learning 5 Ladder CNC Training Course CNC Operator Development Accelerator Real Practice on CNC Machining 5 CN C Co CNC Comp mpre rehe hens nsiv ive e Comprehensive ki Ability Ch Checking CAD/ CA D/CA CAM M Aided Aide Ai ded d Design Desi De sign gn CAD/CAM and Manufacturing CN C Co CNC Cont ntro rollller er O pera pe rati tion on & T ooll Se oo Sett ttin ing g Controller Operation Tool Setting CNC Basic Knowledge and Programming Owning a proficiency, satisfying enterprises need of CNC skills and guarantee a lifelong job.

2 Machinery is the mother of industry 01 Machinery Industry is the key player in supply chain from upstream (raw material) to downstream (consumer goods) Machining towards CNC Automated Digital Control Machinery Industrial Structure Manufacturing Parts Supplier Machining Supplier Automobile, Motor Cycle, Bicycle Machine Tools,Aerospace, Electrical & Electronics factories Engine, Bearing, Motor, Controller, Compressor,Actuator, Spindle, Metal Parts, Electronics Partsfactories CNC Turning, CNC Milling, Drilling, Threading,Gear, Polishing, Forging factories Value chain in parts machining Delivery Packing Finishing Thermal Treatment Drilling & Threading Milling Turning Material Preparation Simulation Code Editing CAM CAD PO Received Pre Machining Stage Machining Stage Post Machining Stage Precision Machinery Hires CNC Proficient with Better Offer Salary starter Beginner Average Above Average Excellent Proficient CNC Proficient Non Technical School Skill CNC Proficient (Vocational School) Having the concept of product manufacturing, being able toedit CNC program Manage tool offset in machine, with cutting and measurement skill set The more experience, the higher offer ($1.2k - $2.5k monthly) Beginner makes $800 a month Learning process is tough thus requires perseverance Technique is the foundation,anyone can be proficient

3 Current Status of CNC Training 02 High Entry Boundary Like playing vault CNC is highly precise Both trainer and trainee feel anxiety CNC is expensive Costly tools, consumables and maintenance CNC is complicated Frequent collusion in beginner stage CNC training is a heavy loading, trainer does not want to take it and professional trainer is very limited Focus on theoretical learning, trainees do not willing to practice Only limited of the trainees may operation the real CNC machine (e.g. Skill set competition) Vocational students are mostly not familiar with the CNC machine Vocational education do not have a balance development in both theory and practice Graduates with Machinery major cannot fulfill the demand of CNC skills in enterprises Graduates with Machinery major cannot apply what they have learned. When most of the graduates struggle to find a job, >> CNC proficiency in machining industry is lack of thousand of employees. Fresh graduates worry about their low salary,while others seek their future abroad. ( Australia, Macau, Singapore. ) >> Working in precision machinery is no longer dirty and tiring. Modern, high level and AC-equipped factory overthrows the traditional image.computer automated production line are all operated by skilled CNC proficient. >> Enterprises are eager to find CNC proficient.

4 3 Stages of CNC Training 03 CNC Training Courses Advanced Stage Advance development in CNC machinery ( Mold design & complex parts manufacturing ) 3D CAD / CAM for tooling and complex parts 3D cutting with 4th axis and 5th axis, Mill-Turn manufacturing Core Stage Core development in CNC machinery ( CNC programming and control ) Tools offset, coordinates, and cutting path programming CNC machine panel control, parts making in 2D Early Stage Early development in CNC machinery ( Machinery knowledge and experience ) Basic process, manual operation, drilling, milling and Turning Application in cutting tools, fixture and measuring Currently, Core development in CNC machinery is the most insufficient part. Machining manufacturing is in need of CNC proficient; not only enterprises but educational institutions also face an obstacle to find one. Compared with the other stages, Core Stage is the most insufficient part so far. We need an innovative training system, training CNC proficient in a short time so that enterprises can be satisfied.

5 5 Ladder CNC Training Program CNC Operator Development Accelerator 04 Overcome the learning block easily CNC Part Machining CNC Real Machine - Turning & Milling Training Improvement CNC Operation Ability Checking CNC Training Machine-Turning& Milling CAD / CAM Computer - Aided Design & Manufacturinguring FrankCAM CAD/CAM CNC Tool setting and Machine Operation CNC Virtual Machine - Turning& Milling CNC Basic Knowledge and Programming NcEditor + Simulation(Turning & Milling) Imagine learning 5 Ladder CNC Training as stairs, teacher can lead the students to climb the CNC learning-high wall. Goal of Training Improvement Strengthen students ability in practical operation Innovative Intelligent Learning Increase the learning wiliness of vocational students, becoming more active Loosen teachers'burden, also can teach easily. Goal Improvement Every student gets the chance to practice individually. Reduce materials, being eco-friendly. Apply what students have learnt, fulfilling enterprises' need. Balance between theory and practical operation Cultivate CNC proficient Regain vocational students competitiveness in workplace Meet enterprises requirement of CNC skills

6 CNC Basic Knowledge and Programming ( Ladder 1) 05 Understand the basic concept and principle in controlling numerical values. Learn basic process of CNC programming and design. Know the coordinate system of digital machine tool. Learn the functions and usage of CNC program code. (Include G-code, M-code, RPM S, Tool T-code...etc.) Practice how to write program of manual operation Application of rough, finish, thread and groove. O1234 (TEST) N1 G00 X200. Z120. G50 S2500 T0101 G96 S180 M3 G00 X65. Z3. G71 U2. R0.5 G1 G2 G3 X15 Y26 Z37 M8 M9 Students feel frustrated because they don't know what they've done wrong during programming >>Annoying! Teachers have no break time because all students' work have to be revised by themselves. That is REALLY Annoying! Using CNC Intelligent Debugging Expert Programmer make students feel teacher is helping them in person. Detail cutting path simulation helps to understand the cutting process. Start from the basic programming, developing the solid cutting knowledge and coordinate concept.

7 CNC Basic Knowledge and Programming ( Ladder 1) 06 Pass on the technical experience from CNC manual programming. Code are shown in different colors. NcEditor is at expert level. It has intelligent debugging; when the input of order code is wrong. NcEditor will remind the error automatically so that students know where the error is. Intelligent debug incode editing. Master in CNC programming system Only take three seconds to check HW. Being a teacher is so easy! O1042.cnc [Line=9] Invalid [3..] O1042.cnc [Line=14] No point in N-code O1042.cnc [Line=19] No repeat in single order O1042.cnc [Line=21] Invalid [Y] or unset O1042.cnc [Line=22] Need a point in Z-code A complete cutting path simulation Turing Simulation Milling Simulation

8 CNC Tool Setting and Machine Operation (Ladder 2) 07 The operation panel has lots of buttons which always make students confuse and thus get frustrated easily. Also, CNC machines are not enough! What can we do? Learn CNC tool setting and machine operation through personal computer lower the barrier for beginners greatly. Yeah! Sigh So stressful H i g h p r e c i s i o n m a k e s t h e r e p a i r f e e e v e n h i g h e r B e g i n n e r s f e e l s t r e s s f u l b e c a u s e o f r i s k i n c o l l i s i o n. F e w c h a n c e t o p r a c t i c e f r e e l y. Understand CNC Tool Setting and Machine Operation by CNC Virtual Machine in advance. Both teachers and students can focus on learning without distraction. Besides, the operation history will record the error as teachers reference to evaluate students and the index of educational training.

9 CNC Tool Setting and Machine Operation (Ladder 2) 08 Realistic rendering, simulate the entire CNC Machine By using the virtual system, students can learn the buttons. By using operation panel, students can understand the process of CNC machine. Automatic execution based on NC- decoding. Fulfilling the simulation process by showing both machine and tools. Innovative Modularization design makes learning so simple The world s first modular buttons display makes learning easier. Modularization design only shows related buttons.in Auto mode shows Start, Stop, Single Block and other related buttons. In MPG (Manual Pulse Generator) shows hand wheel and scale adjustment buttons. Students will memorize as they operate the machine and equip them with the concept of modularization, teachers are no longer need to remind the students again and again. One machine per student, practice freely By simulating the cutting process of auto-execution, we can use SBK or pause to check the details of program execution; by doing so, we can understand the content of the program much clearer. Being able to examine the accuracy of the program without worrying about getting hurt or any damage of the machine. Directly edit the program on CNC controller and OFFSET to measure tool length, CNC coordinate setting, CNC auto cutting etc, practicing until familiar with it and learn the basic CNC operation firmly.

10 CAD/CAM Aided Design and Manufacturing (Ladder 3) 09 Software of CAD/CAM on the market is often considered complicated when it comes to operation and setting, making students feel confused and thus lower the learning efficiency. T h e f i r s t p r o c e s s g u i d e i n t h e w o r l d, m a k i n g l e a r n i n g e a s y! One by One, Only Five Steps Process guide operation is so easy that students learn so quick! Takes 30 mins and learn how to operate,increasing learning efficiency. Considerate File Management Intelligent CAD Drawing Methods Elaborate Cutting Process Setting 3D Dynamic Solid Simulation Automatic NC Codes Generation Take Process Guide 5 Steps Inuitive Operation to overcome the obstacles,students learn fast. Rapidly draw various kinds of graphics, Simple Machining Process Setting. Easy to operate Enhance learning efficiency T a k e e a s y l e a r n, e a s y u s e C A D / C A M Decrease learning obstacles D e v e l o p e C A D / C A M k n o w l e d g e a n d s k i l l s A u t o t r a n s f e r C A D d r a w i n g i n t o C N C p r o g r a m

11 CAD/CAM Aided Design and Manufacturing (Ladder 3) 10 F r a n k C A M CAD/CAM system So easy to use Designed specifically forcnc operators So innovative Full of experienced intelligent innovative technology So simple Making drawing much simpler Delicate Machining Technology Post Tool Select : a complete tool data base. Profile Select : auto judge relative pattern. Innovative Select : mutiple intuitive choices. Tool Rough Finish Contour Cutting Face Cutting Groove Simulate Rough Cutting Thread Tool Post Finish Machining Drill and Thread

12 CNC Operation Ability Checking (Ladder 4) 11 Collision again! Are you really proficient? You have to be really, really and REALLY familiar with the operation. Mistakes are not allowed on CNC machine. Once having collision, it may put the produce line down for a week, delaying delivery and the reputation will thus be damaged. The repair cost can be over $5,000 and the precision will not be good as before. Not only learn the normal operation but also deal with the strain situation. W h y d o w e n e e d t r a i n i n g m a c h i n e? In the past, teachers would let students operate the machine after students learned how to operate CNC on PC. If let students operate the machine directly without practicing with real machine, students might feel stressful since they all operated only by mouse clicking. Thus, collision and tool crashing are easy to happen. What if Learning how to operate CNC is like driving an airplane. easier. With a flight simulator, learning how to drive an airplane is much easier. It s a Good Idea CNC training machine is like driving an airplane, using flight simulator as practice, to simulate all the process and operation.

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16 Pass down the experience of CNC digital training X X X X X X X X X X X G01 G01 G01 M AAAAA M G01 M A A A A A A A G00 G00 G00 S G00 YY S S AAY G00 S S Y Y Y Y Y Y Y G02 G02 G02 G02 T G02 T T G02 T G02 T B B B B B B G00 G00 G00 G00 F BZZZZ F F G00 F F Z Z Z Z Z G03 G03 G03 ZG G00 G00 G00 Ren An Information Technology Co., Ltd. 3 F, No.85 9, Se c. 4, Tai wa n Boulevard Xit un District., Taichung City,Taiwan service@renan.com.tw +886(4) Ht tp: / / ww w.cnc-tsp.com