* PART NUMBER/MATERIAL PROGRAMMING * DEVELOPED BY:
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1 National Data Network Page : 1 Part Number/Material Programming Validity : 16/08/02 * PART NUMBER/MATERIAL PROGRAMMING * DEVELOPED BY: A N F A V E A S I N D I P E C A S
2 National Data Network Page : 2 Introduction This manual was conceived by ANFAVEA and SINDIPEÇAS E.D.I Commission. Their objective is to spread and encourage the use of E.D.I. technology in Brazil. Under ANFAVEA sponsorship, preliminary studies were developed which led to the first efforts to standardized EDI in Brazil. In 1987, a permanent sub-commission of E.D.I. standardization was formed, despite being bound to the automotive industry purposes, it also incentivises the other institutions in using the E.D.I technology. This commission have monthly meetings in ANFAVEA headquarters, where they discuss process, practices and define E.D.I. transactions that will be practiced by the automotive industry. Currently, it's composed by two sub-commissions: ANFAVEA Sub-Commission of E.D.I. SINDIPEÇAS E.D.I. Commission. where each part (assemblers and suppliers) raise their associates needs, direct and present the proposals to the E.D.I. Commission for further evaluation and approval. As an auxiliary tool, the Commission, with the ANFAVEA APD help, developed this software which stores every transactions which were defined in this forum, allowing any direct or indirect participant to obtain the same information. You participate in this process! If you have any recommendation or critic, please, contact: ANFAVEA Comissao de Informatica e Automacao Sub-Commission of E.D.I.. At.: APD - Assessoria de Processamento de Dados Av. Indianopolis, Sao Paulo CEP Fone: FAX: r. 225 SINDIPECAS Comissao de E.D.I. At.: Assessoria Economica Rua Abilio Soares, Sao Paulo CEP Fone: FAX:
3 National Data Network Page : Objective Transaction which complements the Purchase Order between Customer and supplier, expliciting deadlines/quantities/order shipment from part/material. Usually establishes planned supplies for periods up to 24 months, where the deadlines/quantities from the defined order remain unchanged. 2 - Operationalization It is advisable the reading of the RND (NATIONAL DATA NETWORK ANFAVEA) manual for a better understanding. This manual is not directed for technical communication problems. The implementation process from this transaction should be defined between customers, suppliers and vice-versa. The values the 'fields' can assume are described in 3.3 and/or 4 in this manual. 2.1 Pre-requirements Basic knowledge of E.D.I. (Electronic Data Interchange). We suggest the E.D.I. SINDIPEÇAS manual.
4 National Data Network Page : Transmission Content Validity The following fields are established as validity of the transmission criterion. In the ITP Register: The element 35 - "Movement Generation ID" which the AAMMDD HHMMSS content is the most recent. In the PE1: The element 3 - 'Current Program Identification" and the element 4 - "Current Program Data' whose content is the most recent. Obs: The transmitter could generate for the same Transaction, more than 1 file per day, and then, transmit it. The receiver must process every received files. obeying as a processing sequence the element 35 from the ITP Register in date ascending order Historical VERSION HOMOLOGATION VALIDITY REASON /03/87 01/03/87 See the final format group report from 03/ /16/90 12/01/90 As discussed in the 16/8/90 meeting - Minutes report 07/ /19/95 01/01/96 Minutes report 21/09/ /21/96 06/01/96 Minutes report 21/03/ /17/97 08/01/97 As minutes report 05 10/16/97 01/01/98 Element 433 inclusion 06 / / 01/01/98 Honda Caterpillar needed 07 09/17/98 01/01/99 Caterpillar needed 08 10/14/99 01/01/ /16/01 04/02/01
5 National Data Network Page : Composition 3.1 Graphic Model ITP (1) Mandatory PE1 (N) Mandatory PE2 (1) Mandatory PE9 (N) Optional PE3 (N) Optional PE5 (N) Optional PE6 (N) Optional PE7 (1) Optional PE8 (1) Optional PE4 (1) Optional TE1 (1) Optional FTP (1) Mandatory
6 National Data Network Page : Modelo Descritivo REG USAGE IDENTIF. INDICATOR OCORR. SUBORD. REGISTER NAME ITP M 1 BEGINNING OF TRANSMISSION PROCESS PE1 M N ITP Item data PE2 M 1 PE1 Delivery/Shipment Information PE9 O N PE1 PE3 O N PE1 Delivery/Shipment Schedule PE5 O N PE3 Compl. Delivery/Shipment Schedule PE6 O N PE1 COMPLEMENTARY ITEM DATA PE7 O 1 PE1 CUSTOMER PRIMARY LOT DATA PE8 O 1 PE1 CUSTOMER SECONDARY LOT DATA PE4 O 1 PE1 LOT DATA TE1 O 1 PE1 FREE TEXT FTP M 1 TE1 ENDING OF TRANSMISSION PROCESS
7 National Data Network Page : Key Transaction Element: 0 0 0
8 National Data Network Page : 8 ITP Beginning of Transmission Process 1 1 REGISTER TYPE IDENTIFICATION M A Register identification of a determined communication Transaction Ex.: Registros ITP, PE1, AE2, EF1, etc PROCESS IDENTIFICATION M N This number identifies the communication transaction, it must be defined by the responsible commission 3 34 TRANSACTION VERSION NUMBER M N The transaction version number must obey item 2.3 (historical) from the Transaction Manual 4 36 TRANSACTION CONTROL NUMBER O N Movement control number within the communication transaction, defined by the transmitter. Sequential number, for each transmission and for each reception MOVIMENT GENERATION ID. M N Movement generation Date/Time within the communication transaction. Indicates: AAMMDD and HHMMSS COMMUNICATION TRANSMITTER ID M N Communication Transmitter ID, represented by your C.G.C COMMUNICATION RECEIVER ID O A Communication Receiver ID, represented by your C.G.C TRANSMITTER INTERNAL CODE O A Internal code which the transmitter is identified by the receiver RECEIVER INTERNAL CODE O A Internal code which the receiver is identified by the transmitter TRANSMITTER NAME O A Name which the transmitter is identified with its partner RECEIVER NAME O A Name which the receiver is identified by the transmitter SPACE M A
9 National Data Network Page : 9 PE1 Item Data 1 1 REGISTER TYPE IDENTIFICATION A Register identification of a determined communication transaction Ex.: Register ITP, PE1, AE2, EF1, etc. 2 2 DESTINY FACTORY CODE M A Item destiny factory. For orders with prefix finished in "P" use the "028" code - "" use code "081" - "C" use code "010". 3 3 CURRENT PROGRAM IDENTIFICATION M A Current Part/Material program identification issued by the customer, it remains unchanged until the issuing of a new program 4 4 CURRENT PROGRAM DATE M N Current Part/Material program issuance, issued by the customer 5 5 PREVIOUS PROGRAM IDENTIFICATION O A Identificacao do Programa de Peca/Material anterior emitido pelo cliente. 6 6 PREVIOUS PROGRAM DATA O N Previous Part/Material program issuance date, issued by the customer. 7 7 CUSTOMER ITEM CODE M A Internal code assigned by the customer for acquired items from the supplier. 8 8 SUPPLIER ITEM CODE O A Internal code assigned by the supplier for supplied items. 9 9 PURCHASE ORDER NUMBER M A Customer Purchase order number/issued items supply contract. The order number has 9 positions, 4 alphas plus five numeric. The three last indicates the order type SHIPMENT LOCAL CODE O A Customer shipment local code, where the item will be delivered. This code will be combined between the customer and supplier
10 National Data Network Page : 10 PE1 - ITEM DATA CONTACT IDENTIFICATION O A Reponsible contact identification MEASUREMENT UNIT CODE M A Item measurement unit code agreed in the the communication transaction. Ex: KG, LT, PC, MT, etc DECIMAL QUANTITY M N Decimal quantity used in determined communication transactions. Ex: registers PE3, RP2, etc SUPPLY TYPE CODE M A Attributed code by the customer, identifies the item usage/shipment. P=Production R=Replacement, T= Triangularization E=Exportation X= Other A=Sample F=Tools and Solutions.
11 National Data Network Page : 11 LAYOUT REGISTER PE2 - Deliveries/Shipment information 1 1 REGISTER TYPE IDENTIFICATION M A Register identification in a communication transaction. Ex.: Register ITP, PE1, AE2, EF1, etc LAST DELIVERYY/SHIPMENT DATE O N Last delivery/shipment date released by the supplier to the customer 3 13 LAST INVOICE NUMBER O N Last delivery/shipment invoice number released from the supplier to the customer LAST INVOICE SERIAL NUMBER A Last delivery/shipment invoice serial number released from the supplier to the customer 5 14 LAST INVOICE DATE O N Invoice issuance date related to the last item Delivery/shipment released from the supplier to the customer LAST DELIVERY/SHIPMENT QUANTITY O N Last Delivery/shipment quantity released by the supplier to the customer 7 16 ACCUMULATED DELIVERY/SHIPMENT QTY O N Delivery/shipment quantity from a determined date, to the last Delivery/shipment considered in the communication transaction 8 17 NECESSARY ACCUMULATED QUANTITY O N Delivery/shipment quantity from a determined date, to the last Delivery/shipment considered in the communication transaction 9 18 MINIMUM LOT QUANTITY O N Minimum item lot quantity to be Delivered/shipped at a time SUPPLY FREQUENCY CODE O A Code that indicated the item supply frequency. This code must be combined between the customer and the supplier RELEASE TO PRODUCTION DATE O N Year/Month in which the informed quantities in the Part Programming/Material are released to production with a customer to the supplier commitment.
12 National Data Network Page : 12. PE2 - Delivery/Shipment Information RAW RELEASE DATE O N Month/Year that a supplier can use as reference to raw acquisition, however the customer can still change it SHIPMENT DESTINATION CODE O A Item shipment destination code DELIVERY/SHIPMENT PERIOD O A Shipment delivery defined for the customer to the items reception. The first two positions define the "initial hour" while the two last define the "final hour" ITEM SITUATION CODE O A Code that defines the product situation to the customer PROGRAMMING TYPE IDENTIFICATION M A Identifies if the item refers to a delivery or shipment. Being 1 - For Delivery, 2 - For Shipment. The next interpretation is directly related within this field RESALE ORDER O A Informs the order number that will be used to supply the resale PROGRAMMING QUALIFICATION O A Determines if the programming will be only utilized for delivery (E), planning only (P) or C for Delivery/Shipment Schedule complement RESALE ORDER TYPE O A TRANSPORT ROUTE CODE O A Code that identifies the transport route SPACE M A
13 National Data Network Page : 13 PE9-1 1 REGISTER TYPE IDENTIFICATION M A Identificacao de um registro de uma determinada Transaction de comunicacao. Ex.: Registros ITP, PE1, AE2, EF1, etc PURCHASE ORDER REF 1 M A PURCHASE ORDER REFERENCE 1 (SLIP NUMBER HONDA ORDER TYPE M A ORDER TYPE ACRONYM PURCHASE ORDER REF 2 M A PURCHASE ORDER REFERENCE 2 (SERPEN) PRODUCTION LOT NUMBER M A PRODUCTION LOT NUMBER (PRODUCTION LOT NUMBER) DELIVERY / GOODS DATE M N DATE DELIVERY HOUR M N DELIVERY HOUR - HOUR/MINUTE-HHMM DELIVERY QUANTITY M N DELIVERY QUANTITY INITIAL PRODUCTION CONTROLM A INITIAL PRODUCTION CONTROL (CPI) SPACE M A
14 National Data Network Page : 14 PE3 - DELIVERY/SHIPMENT SCHEDULE 1 1 REGISTER IDENTIFICATION TYPE M A Register identification from a determined communication transaction. Ex.: Register ITP, PE1, AE2, EF1, etc ITEM DELIVERY/SHIPMENT DATE M N Item delivery/shipment date. In cases which this field doesn't have date, its content must be adjusted between parts ITEM DELIVERY/SHIPMENT HOUR O N Item delivery/shipment hour defined by the customer ITEM DELIVERY/SHIPMENT QUANTITY M N Item delivery/shipment quantity. This field is related to the 022 and 024 fields 5 24 ITEM DELIVERY/SHIPMENT DATE O N Item delivery/shipment date. In cases that this field doesn't contain date, its content must be adjusted between the involved parts 6 40 ITEM DELIVERY/SHIPMENT HOUR O N Item delivery/shipment hour defined by the customer ITEM DELIVERY/SHIPMENT QTY O N Item delivery/shipment quantity. This field is related to the 022 and 024 fields ITEM DELIVERY/SHIPMENT DATE O N Item delivery/shipment date. If this field doesn't contain any data, its content must be adjusted between the involved parts ITEM DELIVERY/SHIPMENT HOUR O N Item delivery/shipment hour defined by the customer ITEM DELIVERY/SHIPMENT QUANTITY O N Item delivery/shipment quantity. This field is related to the 022 and 024 fields ITEM DELIVERY/SHIPMENT DATE O N Item delivery/shipment date. If this field doesn't contain the date, its contents must be adjusted between the involved parts
15 National Data Network Page : 15 PE3 - DELIVERY/SHIPMENT SCHEDULE ITEM DELIVERY/SHIPMENT HOUR O N Item delivery/shipment hour defined by the customer ITEM DELIVERY/SHIPMENT QUANTITY O N Item delivery/shipment quantity. This field is associated to the fields 022 and ITEM DELIVERY/SHIPMENT DATE O N Item delivery/shipment date. if this field doesn't contain the data, its content must be adjusted between the involved parts ITEM DELIVERY/SHIPMENT HOUR O N Item delivery/shipment hour defined by the customer ITEM DELIVERY/SHIPMENT QTY O N Item delivery/shipment quantity. This field is related to the fields 022 and ITEM DELIVERY/SHIPMENT DATE O N Item delivery/shipment date. If this field doesn't contain the date, its content must be adjusted between the involved parts ITEM DELIVERY/SHIPMENT HOUR O N Item delivery/shipment hour defined by the customer ITEM DELIVERY/SHIPMENT QTY O N Item delivery/shipment quantity. This field is associated to the 022 and 024 fields ITEM DELIVERY/SHIPMENT DATE O N Item delivery/shipment date. If this field doesn't contain data, its content must be adjusted between the involved parts ITEM DELIVERY/SHIPMENT HOUR O N Item delivery/shipment hour defined by the customer ITEM DELIVERY/SHIPMENT QTY O N Item delivery/shipment quantity. This field is associated to the fields 022 and SPACE M A
16 National Data Network Page : 16 PE5 COMPLEMENTARY DELIVERY/SHIPMENT SCHEDULE 1 1 REGISTER TYPE IDENTIFICATION M A Register identification from a communication transaction. Ex.: Register ITP, PE1, AE2, EF1, etc ITEM DELIVERY/SHIPMENT DATE O N Item delivery/shipment date, based on the gap period. (Ex. 10 week days from the final delivery date) PROGRAMMING IDENTIFICATION O A ) Steady programming (frozen. period) 2) Mat. in process<not used> 3) Material acquisition 4>Planned hour 6> Cancelled order 7>Open order without programming 8> Request qty not allocated. 4 3 CURRENT PROGRAM IDENTIFICATION O A Current part/material program identification, issued by the customer, remains unedited until a new program issuance INIT. ITEM DELIVERY/SHIPMENT DT O N Initial item delivery/shipment date, based on the gap period. (Ex. 10 week dates from the final delivery date) PROGRAMM IDENTIFICATION O A ) Steady programming (frozen. period) 2) Mat. in process<not used> 3) Material acquisition 4>Planned hour 6> Cancelled order 7>Open order without programming 8> Request qty not allocated. 7 3 CURRENT PROGRAM IDENTIFICATION O A Current part/material program identification, issued by the customer, remains unedited until a new program issuance INITIAL ITEM DELIVERY/SHIPMENT O N Initial item delivery/shipment date, based on the gap period. (Ex 10 week days from the final delivery date) PROGRAMMING IDENTIFICATION O A ) Steady programming (frozen. period) 2) Mat. in process<not used> 3) Material acquisition 4>Planned hour 6> Cancelled order 7>Open order without programming 8> Request qty not allocated.
17 National Data Network Page : 17 PE5 - COMPLEMENTARY DELIVERY/SHIPMENT 10 3 CURRENT PROGRAM IDENTIFICATION O A Current program identification issued by the customer, remains unedited until de issuance of a new program INIT. ITEM DELIVERY/SHIPMENT DT O N Initial date delivery/shipment item, based on the gap period. (Ex. 10 week days from the final delivery date PROGRAMMING IDENTIFICATION O A ) Steady programming (frozen. period) 2) Mat. in process<not used> 3) Material acquisition 4>Planned hour 6> Cancelled order 7>Open order without programming 8> Request qty not allocated CURRENT PROGRAM IDENTIFICATION O A Current program part/material identification, issued by the customer, remains unedited until the issuance of a new program INIT. ITEM DELIVERY/SHIPMENT DT O N Initial item delivery/shipment date, based on the gap period. (Ex. 10 week days from the final delivery date) PROGRAMMING IDENTIFICATION O A ) Steady programming (frozen. period) 2) Mat. in process<not used> 3) Material acquisition 4>Planned hour 6> Cancelled order 7>Open order without programming 8> Request qty not allocated CURRENT PROGRAM IDENTIFICATION O A Current part/material program issued by the customer, remains unedited until the issuance of a new program INITIAL DELIVERY/SHIPMENT DATE O N Initial delivery/shipment date, based on the gap period. (ex. 10 week days from the final delivery date) PROGRAM IDENTIFICATION O A ) Steady programming (frozen. period) 2) Mat. in process<not used> 3) Material acquisition 4>Planned hour 6> Cancelled order 7>Open order without programming 8> Request qty not allocated.
18 National Data Network Page : 18 PE5 - COMPLEMENTARY DELIVERY/SHIPMENT SCHEDULE 19 3 CURRENT PROGRAM IDENTIFICATION O A Current part/material program identification by the customer, remains unedited until the issuance of a new program INIT. ITEM DELIVERY/SHIPMENT DT O N Initial delivery/shipment date, based on the gap period. (Ex. 10 week days from the delivery end date) PROGRAMMING IDENTIFICATION O A ) Steady programming (frozen. period) 2) Mat. in process<not used> 3) Material acquisition 4>Planned hour 6> Cancelled order 7>Open order without programming 8> Request qty not allocated CURRENT PROGRAM ID. O A Current part/material program identification by the customer, remains unedited until the issuance of a new program SPACE M A
19 National Data Network Page : 19 PE6 ITEM COMPLEMENTARY DATA 1 1 REGISTER TYPE IDENTIFICATION M A Register identification for a determined communication transaction. Ex.: Register ITP, PE1, AE2, EF1, etc CONVERSION FACTOR O N Converts the measurement unit for the supplied or manufactured measurement unit, according to supplier quotation TECNICAL ITEM MODIFICATION O A Identification of technical modifications in the item design according to the item draft. Filling format: Gb00, bb00 b=blanks. Has 4 alphanumeric positions MATERIAL CODE O A Internal CBL product identification, demonstrating the material type or supplier factory and material specification ITEM WEIGHT O A Supplied item weight USED MEASUREMENT UNIT FOR WEIGHT O N Measurement unit (Ex: Kilogram = KG) SPACE M A
20 National Data Network Page : 20 PE7 - CUSTOMER PRIMARY PACKING DATA 1 1 REGISTER TYPE IDENTIFICATION A Identification register from a determined transaction. Ex.: Register ITP, PE1, AE2, EF1, etc CUSTOMER PRIMARY PACKING DATA ID.M A INTERNAL CUSTOMER PRIMARY PACKING ASSINED BY FORD (CMMS3) PACKING DESCRIPTION O A PACKING DESCRIPTION PACKING HEIGHT O N EXEMPLE: VDA BOX HEIGHT PACKING WIDTH O N EXEMPLE: VDA BOX WIDTH PACKING LENGTH O N EXEMPLE: VDA BOX LENGTH PACKING MEASUREMENT UNIT DIM. O A MEASUREMENT UNIT (EX: MILIMETER=MM, CENTIMETER=CM, METRO=MR) PACKING WEIGHT O N EXAMPLE: VDA BOX WEIGHT MEASUREMENT UNIT USED FOR WEIGHT O N Measurement unit (ex: Kilogram = KG) CUSTOMER PRIM. PACKING CAPACITY O N PACKING CAPACITY IN PARTS PACKING RESPONSIBLE CODE O A This code identifies the responsible for the packing supply (F = Supplier ; C = Customer) SPACE M A
21 National Data Network Page : 21 PE8 - SECONDARY PACKING CUSTOMER DATA 1 1 REGISTER TYPE IDENTIFICATION A Communication transaction register identification. Ex.: Register ITP, PE1, AE2, EF1, etc SECONDARY PACKING IDENTIFICATION M A Identification assigned by the customer for packings that will be used in the item supply. Ex: pallet, container, etc PACKING DESCRIPTION O A PACKING DESCRIPTION PACKING HEIGHT O N EXAMPLE: VDA BOX HEIGHT PACKING WIDTH O N EXAMPLE: VDA BOX WIDTH PACKING LENGTH O N EXAMPLE: VDA BOX LENGTH PACKING MEASUREMENT UNIT DIM. O A UNIDADE DE MEDIDA (EX: MILIMETER=MM, CENTIMETER=CM, METER=MR) PACKING WEIGHT O N EXAMPLE: BOX WEIGHT VDA MEASUREMENT UNIT USED FOR WEIGHT O N Measurement unit (ex: Kilogram = KG) SECONDARY PACKING CAPACITY O N It's the primary packing quantity to be packed in a secondary packing. Ex.: Box number packed in a pallet PRIM. PCK. N. SECUN. PCK. LAY. O N PRIMARY PACKING NUMBER BY EACH SECONDARY PACKING LAYER. EX: BOXES NUMBER BY PALLET LAYER SECONDARY PCK NUMBER BY LAYER N. O N PALLET NUMBER LAYER SPACE M A
22 National Data Network Page : 22 PE4 PACKING DATA 1 1 REGISTER TYPE IDENTIFICATION M A Register identification from a determined communication transaction. Ex.: Register ITP, PE1, PE1, AE2, EF1, etc SECONDARY PACKING IDENTIFICATION O A Identification assigned by the customer for packings that will be used in the item supply. Ex: Pallet, container, etc SUPPLIER SECONDARY PACKING ID. O A Identification assigned by the customer for packings that will be used in the item supply to the customer. Exs.: Pallet, container, etc SECONDARY PACKING CAPACITY O N It's the primary packing quantity that will be used in a secondary packing. Ex.: The boxes number packed in a pallet SUPPLIER PRIMARY PACKING ID. O A Identification assigned by the customer for the packings that will be used directly in the item CUSTOMER PRIMARY PACKING CPCTY O N Assigned primary identification. It's the item quantity that can be packed in a packing PACKING RESPONSIBLE CODE O A Code which identifies the responsible for the packing supply. ( F = Supplier ; C = Customer ) SPACE M A
23 National Data Network Page : 23 TE1 FREE TEXT LAYOUT REGISTER 1 1 REGISTER TYPE IDENTIFICATION M A Register identification for a determined communication transaction. Ex.: Register ITP, PE1, AE2, EF1, etc INFORMATIVE FREE TEXT M A Free text message INFORMATIVE FREE TEXT O A Free text message INFORMATIVE FREE TEXT O A Free text message SPACE M A
24 National Data Network Page : 24 FTP - TRANSMISSION PROCESS ENDING 1 1 REGISTER TYPE IDENTIFICATION M A Register identification for a determined communication transaction. Ex.: Register ITP, PE1, AE2, EF1, etc CONTROL NUMBER TRANSMISSION O N Movement control number within the communication transaction, assigned by the transmitter. Sequential number, for each transmission and for each reception TRANSACTION REGISTER QUANTITY M N Total register quantity from a transaction, including the register ITP and FTP TOTAL VALUES NUMBER O N Sum of the registered values which were transmitted for control OPERATIONAL CATEGORY O A Indicates which transaction type was released in the company bank account. Ex.: debit or credit. This element relates to a value SPACE M A
25 National Data Network Page : APPENDIX ELEMENTO 002 DESTINATION FACTORY CODE Company Code Description FIAT 100 Always formatted with this value GM 01 Sao Caetano do Sul GM 02 Sao Jose dos Campos ELEMENTO CURRENT PROGRAM IDENTIFICATION Company Code Description GM It is a growing numeration which relates to the Material Deliver Authorization. This numeration can be accompanied with the letter "R". If it happens, the AEM quantities is reviewed Ex:n.0545 or 0545R. Obs.: If this supplier receives two AEM's with the same numeration, both of them will be reviewed. The most recent AEM must prevail. FIAT Always formatted with this value ELEMENTO DESTINATION FACTORY CODE Company Code Description FIAT Always formatted with this value
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