Predictive Analytics in Pork Production
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1 Predictive Analytics in Pork Production Chad Grouwinkel Senior Manager, Pork Productivity Solutions, Zoetis
2 Agenda An Innovative Predictive Analytic Model 1. What is Predictive Analytics? 2. Application to the Pork Industry 3. Why is this Different? 4. Hogistics, What is it and How does it work? 5. Producer Experiences 6. Questions & Answers
3 Predictive Analytics by Definition Predictive Analytics Encompasses a variety of statistical techniques from modeling, machine learning, and data mining that analyze current and historical facts to make predictions about future events. In business, predictive models exploit patterns found in historical and transactional data to identify risks and opportunities. Models capture relationships among many factors to allow assessment of risk or potential associated with a particular set of conditions, guiding decision making transactions.
4 So What is Computer Simulation Modeling Computer Simulation Modeling The imitation of a dynamic and variable system using a computer model in order to evaluate and improve system performance. In a field of simulation, a discrete event simulation (DES), models the operation of a system as a discrete sequence of events in time. Eachevent occurs at a particular instant in time and marks a change of state in the system. Between consecutive events, no change in the system is assumed to occur, thus the simulation can directly jump in time from one event to the next
5 Why Do We Simulate? to avoid the risk in the error of averages Avg. Depth 10 ft. I wonder if I have the right Target Weight defined to maximize profit this summer. 10 ft. Danger of basing decisions on averages
6 Pork Production Applicability Complex dependencies can lead to unintended consequences Load Scheduling Packer Grids Weather Sort Loss Barn Down Time TIME Farrowing Availability Feed Ingredient Selection Health Status Input Costs Systemic interdependencies and Real World variability will INCREASE the likelihood that decisions produce unintended consequences
7 Whiteboard and Brute Force Can t answer complex questions or Help make strategic decisions
8 Current Pork Production Analytics Commercial & Customized Numerous and commercial and home-grown database systems used to collect, organize and utilize data, yet noneusesophisticated discrete event simulation (DES) modeling No broadly accepted standard solutions to accurately, effectively or dynamically predict growth, mortality and weight distribution in wean-grow-finish phase
9 Challenges with Current Practices Excel spreadsheets do not deal with variability or change with respect to time Monte Carlo/Excel simulation deals with variability, yet neglects the effect of time-based effects Lack of confidence in the static nature of current tools for both operational and strategic purposes DES does not exist in current pork production modeling systems Until now!
10 Hogistics What is it? An automated, data-driven, predictive analytic model that: Acts like a pork producer s own production system Takes into account historicaland behavioralaspects of the producer s finishing operation More accurately predicts weight, pig flow, mortality and weight distribution by week on feed Enables precise and faster marketing decision-making
11 Producer Subscribes to a Weekly Report The initial deliverable of Hogisticsis the Weight Prediction Report Predicts dynamic pig weight over time Identifies the high probability Top Out week Aids Marketing Specialists by informing them of what pigs in what quantities will be available Provides the spread of weights of all other pigs so producers can plan follow on cuts Web Enabled (downloadable and printable)
12 Daily/Weekly Weight Prediction Report (Not Selling tab) WEIGHT BY WOF WEIGHT BUCKETS How many pigs in what buckets ACTUAL PREDICTED
13 Daily/Weekly Weight Prediction Report (Selling tab) WEIGHT BY WOF WEIGHT BUCKETS How many pigs in what buckets ACTUAL PREDICTED
14 Customer Experiences Advanced warning of market weight Hitting the grid more often Efficient use of manpower Reduces guess work If you get your timing right, you re going to hit those packer grids more consistently. For me, putting the most amount of pigs in the grid is the primary objective. Everything else revolves around that. Right now, you could be scheduling them before you mark them. If I can eliminate trial and error by having more accurate information, that would help us a lot to make improvements.
15 How Does Hogistics Work? 1 Scenario Sandbox Scenario Sandbox Use Steps Loads automatically integrated (web based) inputs 1) Behavioral flow data 2) Integrated status data 3) Site based data It is the integration of these historically relevant data sets with status data and true predictive 2 modeling that has not been tried. Integrated Input 3 Solution Runs Automatically And what will make this a robust and repeatable process. Weight Prediction Report Crosshairs of Opportunity
16 Hogistics Uses Feed to Produce Weights Utilizing cumulative feed intake tuned with producer historical growth, we have a robust way to more accurately predict pig weight over time 400 Pig Weight = Anchor * (Cumulative Feed Intake) ^ Shapea Pig Weight In addition, the solution has the ability to have the individual Growerbased hog weight population spread on each growth curve Cumulative Feed Intake
17 Hogistics Accounts for Reality Realistic effects can then be layered on top of the growth curve over time Seasonality (summer heat) Virtually any other initiative may be modeled (disease outbreaks, etc) 350 Pig Weight = Anchor * (Cumulative Feed Intake) ^ Shapea Pig Weight Summer Months Cumulative Feed Intake
18 Hogistics Accounts for Reality Seasonality Effect Sample Weeklyeffect of seasonality represented as a % of feed intake above or below the average across any year
19 Hogistics Demo Web Portal Sign-In
20 Questions & Answers
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