The TCO* has to fall!

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1 The TCO* has to fall! quarter 2. quarter 3. quarter 4. quarter * Total Cost of Ownership your partner for the best solution product catalogue inclusive references Gutenbergstraße 3a Kamen Germany Phone: /

2 visualization-process-control technology screw-files-documentation system production-information-management system

3 visualization date recording protocol gateway operation panel control system under IEC engineering generator data analysis long term archiving... your equipment... your factory... your manufacturing base... your data archiving... your statistics... your malfunction-analysis... your quality control... your ideas

4 automotive industry coal mining chemistry offshore platforms facility management farming food industry manufacturing systems engineering steel production municipal water treatment power plant engineering

5 multitasking visualization operation status multiuser alarm notification trend protocol networking user administration tree structure connection to SPS

6 SDOK PRIM Windows WEB ODBC SMS MySQL OPC Client/ OPC Server ViSpro SoftSPS industry protocols open interfaces

7 - optional amount of process variables - highspeed curve recording - distributed system of alarm - integrated video-control - OLE - high performance driver - open interfaces - online language switching - web compatible with VNC - Soft-SPS with IEC generative project planning with Factory Builder - scalable from the system at face to the master control station - higher performance than comparable products (WinCC) - favorable price

8 status online visualization status online trends status online alarm control

9 automotiv assembly lines process engineering body-in-white facility management screw data control production control supplier industry

10 Screw-Data-Documentation System car specific drive of the screw stations free availablity of all informations via network replacement of the vehicle-attendand-ticket (VAT) omission of color marks flexibility in relation to customized specifics practice-oriented solutions screw retightening just by requirement SDOK statistik makes the results transparent and stabilized the processes

11 overall view job computer (FIS/FIS-Q) data-archiving protocol printer WBK assembly line EC-screw method station of reconditioning (optional) protocol station reconditioning instruductions input of the defects repulse at unremedied defects

12 demonstration with HMI SDOK-server FIS-system HMI visualization driver identification system nutselector (optional) 4 screw units are lockable emergency strategies are available higher safety with advance data manuel status input possibility machine operator guiding available evat available

13 demonstration without HMI SDOK-server FIS-system identifikation system nutselector (optional) direct operation between server and screw unit necessity of one identification system per screw unit no advance data

14 master data management compilation of assemblies compilation of production areas compilation of reconditioning

15 master data management adjustment of the screwer adjustment of construction areas adjustment of setpoints

16 worker guidance (optional) identification number scanning nut removal manuell identification number input (emergency strategy) put back the nut listing of screw connections

17 startscreen webportal production control dialogue master data management statistics

18 reports printout preview table of results selection screen

19 statistical analysis automotive orientated automotive orientated (last screw connections) total summary

20 diagnosis PMON driver posesses an own diagnosis surface

21 interfaces PF 3000 PF 2000 Mini Macs Macs plus TCP/IP H1 Profibus MPI FIS System FIS Q Serie 300 Interbus TCP/IP IdentServer QDAS Serie 66 Intrac

22 module kit conditions: functions: none base management (tree presentation of the vehicle assemblies to the production screw technique ) registration and demonstration of the power screwdriver results in tabular form central connection to the power screwdriver technique (see interfaces) production of an evaluation without result archiving compilation of a finish printout compilation of a line printout further services: first care of the master data installation initial operation accompaniment of the shift training *The costs for further services, travel costs,accomodation, arrival, departure, air faire, telephone costs for remote maintenance get discounted depending on the effort. All prices are free plus lawful added value tax.

23 module kit condition: functions: SDOK basic vehicle specific screw connections PMON connection to FIS System additional services: first care of master data installation start-up shift accompaniment training *The costs for further services, travel costs,accomodation, arrival, departure, air faire, telephone costs for remote maintenance get discounted depending on the effort. All prices are free plus lawful added value tax.

24 module kit condition: SDOK basic function: listing of NIO components in table form (presentation of PDM sheets with NIO parts possible) supply of rework solution data additional services: first care of master data installation start-up shift accompaniment training *The costs for further services, travel costs,accomodation, arrival, departure, air faire, telephone costs for remote maintenance get discounted depending on the effort. All prices are free plus lawful added value tax.

25 module kit condition: SDOK basic functions: presentation of the screw curves with valuation according to the reference curve archive deepness adjustable additional services: first care of master data installation start-up shift accompaniment training *The costs for further services, travel costs,accomodation, arrival, departure, air faire, telephone costs for remote maintenance get discounted depending on the effort. All prices are free plus lawful added value tax.

26 module kit condition: SDOK basic functions: online analysis of the screw solutions related to vehicle number or rather screw tool tabular or graphical presentation possible additional services: first care of master data installation start-up shift accompaniment training *The costs for further services, travel costs,accomodation, arrival, departure, air faire, telephone costs for remote maintenance get discounted depending on the effort. All prices are free plus lawful added value tax.

27 module kit condition: function: SDOK basic worker guidance higher safety by advance data according to the production planning manual correction of the screw solutions by the workers possible emergency strategy in case of a breakdown of the identification f-number increment of the availability by selectivity visualizing of the process HMI is used for a line printer additional services: first care of master data installation start-up shift accompaniment training *The costs for further services, travel costs,accomodation, arrival, departure, air faire, telephone costs for remote maintenance get discounted depending on the effort. All prices are free plus lawful added value tax.

28 module kit conditions: SDOK basic SDOK HMI standard functions: presentation of screw curves online observation of the screw curves additional services: first care of master data installation start-up shift accompaniment training *The costs for further services, travel costs,accomodation, arrival, departure, air faire, telephone costs for remote maintenance get discounted depending on the effort. All prices are free plus lawful added value tax.

29 module kit conditions: functions: SDOK basic SDOK separation creation of valuations and check back signal to the FIS-Q System additional services: first care of master data installation start-up shift accompaniment training *The costs for further services, travel costs,accomodation, arrival, departure, air faire, telephone costs for remote maintenance get discounted depending on the effort. All prices are free plus lawful added value tax.

30 module kit condition: SDOK basic functions: transmission of operating signals transmission of interferences transmission of quality messages transmission of production messages additional services: first care of master data installation start-up shift accompaniment training *The costs for further services, travel costs,accomodation, arrival, departure, air faire, telephone costs for remote maintenance get discounted depending on the effort. All prices are free plus lawful added value tax.

31 module kit condition: SDOK basic functions: connection of the screw technique connection of identification systems miscellaneous additional services: first care of master data installation start-up shift accompaniment training *The costs for further services, travel costs,accomodation, arrival, departure, air faire, telephone costs for remote maintenance get discounted depending on the effort. All prices are free plus lawful added value tax.

32 module kit condition: SDOK basic SDOK separation functions: mix production parallel production additional services: first care of master data installation... (see basic) *The costs for further services, travel costs,accomodation, arrival, departure, air faire, telephone costs for remote maintenance get discounted depending on the effort. All prices are free plus lawful added value tax.

33 module kit condition: SDOK basic functions: facility overview status overview HMI`s status overview screws additional services: first care of master data installation... (see basic) *The costs for further services, travel costs,accomodation, arrival, departure, air faire, telephone costs for remote maintenance get discounted depending on the effort. All prices are free plus lawful added value tax.

34 module kit conditions: SDOK basic SDOK separation functions: facility overview shift statistics user management vehicle specific screw connections monitoring additional services: first care of master data installation... (see basic) *The costs for further services, travel costs,accomodation, arrival, departure, air faire, telephone costs for remote maintenance get discounted depending on the effort. All prices are free plus lawful added value tax.

35 production-information-management system to increase the availability of the factory to reduce the time of reconditioning to show the reasons for stagnancies to optimize the work processes to improve the communication

36 application automobile PRIM module central user guidance historical alarm availability statistics visualisation of disturbance data work centre calendar band stopp paging, ticker notices electronic shift book curves of production

37 band management basic parameterization stagnancies split the reason analysis

38 work centre calendar basic parameterization management of machine areas

39 work centre calendar basic parameterization calendar function shift definition

40 work centre calendar basic parameterization working time pattern classification of time models

41 paging management basic parameterization paging parameterization server classification diagnosis

42 central user guidance

43 reconditioning work instruction

44 paging monitor / ticker display

45 shift logbook

46 quantitiy management

47 availability of machines parameterization disturbance progress

48 availability of machines single statistic graphical overview

49 availability of machines graphical overview

50 availability of machines machine statistic graphical overview

51 availability of machines

52 module kit condition: functions: none incl. ViSpro license central user-guidance alarm management machine management visualization of disturbance outcome archiving availability statistics additional services: first care of master data installation start-up shift accompaniment training *The costs for further services, travel costs,accomodation, arrival, departure, air faire, telephone costs for remote maintenance get discounted depending on the effort. All prices are free plus lawful added value tax.

53 module kit condition: functions: PRIM basic shift definition time model classification shift protocol facility protocols additional services: first care of master data installation start-up shift accompaniment training *The costs for further services, travel costs,accomodation, arrival, departure, air faire, telephone costs for remote maintenance get discounted depending on the effort. All prices are free plus lawful added value tax.

54 module kit condition: PRIM basic PRIM work centre calendar functions: generating of shift book entries removal of disturbance recording disturbance analysis maintenance guidance additional services: first care of master data installation start-up shift accompaniment training *The costs for further services, travel costs,accomodation, arrival, departure, air faire, telephone costs for remote maintenance get discounted depending on the effort. All prices are free plus lawful added value tax.

55 module kit condition: PRIM basic PRIM work centre calendar functions: actual number of units report settings of production targets as target curve stagnancy analysis disturbance splitting additional services: first care of master data installation start-up shift accompaniment training *The costs for further services, travel costs,accomodation, arrival, departure, air faire, telephone costs for remote maintenance get discounted depending on the effort. All prices are free plus lawful added value tax.

56 module kit condition: PRIM basic PRIM work centre calendar functions: pager notices back coupling of pager confirmation pager status diagnostics additional services: first care of master data installation start-up shift accompaniment training *The costs for further services, travel costs,accomodation, arrival, departure, air faire, telephone costs for remote maintenance get discounted depending on the effort. All prices are free plus lawful added value tax.

57 module kit condition: PRIM basic functions: posting of worker messages to other workgroups additional services: first care of master data installation start-up shift accompaniment training *The costs for further services, travel costs,accomodation, arrival, departure, air faire, telephone costs for remote maintenance get discounted depending on the effort. All prices are free plus lawful added value tax.

58 module kit condition: PRIM basic functions: notification of disturbance messages via Andonboards notification of production operating figures additional services: first care of master data installation start-up shift accompaniment training *The costs for further services, travel costs,accomodation, arrival, departure, air faire, telephone costs for remote maintenance get discounted depending on the effort. All prices are free plus lawful added value tax.

59 module kit condition: PRIM basic functions: notification of SDOK interferences notification of screw driving technology interferences additional services: first care of master data installation start-up shift accompaniment training *The costs for further services, travel costs,accomodation, arrival, departure, air faire, telephone costs for remote maintenance get discounted depending on the effort. All prices are free plus lawful added value tax.

60 solutions for the automotive manufacturing facility management energy management production information management maintenance screw data documentation system HMI visualization HMI visualization HMI visualization SPS connection

61 SDOK basic for 50 power screwdriver SDOK SDOK factory module SPS trigger TCP/IP line printer SDOK modules SDOK services SDOK basic SDOK HMI printer SDOK mix concept devising master data entry training documentation start-up shift-accompaniment essential resourcing by customer not included in price network with connected power screwdriver technique OS installation for basic functions remote maintenance equipped SDOK computer option 1 1 HMI option 1 with printer EPSON TM200 1 SDOK factory module computer *The costs for further services, travel costs,accomodation, arrival, departure, air faire, telephone costs for remote maintenance get discounted depending on the effort. All prices are free plus lawful added value tax.

62 SDOK GKN for 50 power screwdriver SDOK SDOK factory module SPS trigger TCP/IP SDOK curve module SDOK rework terminal line printer SDOK modules SDOK basic SDOK curve module SDOK services see basic SDOK HMI printer SDOK mix SDOK rework essential resourcing by customer not included in price network with connected power screwdriver technique OS installation for basic functions remote maintenance equipped SDOK computer option 1 1 HMI option 1 with printer EPSON TM200 1 SDOK factory module computer rework terminals infrastructure ( mains supply, energy + data) consoles, control cabinet if necessary *The costs for further services, travel costs,accomodation, arrival, departure, air faire, telephone costs for remote maintenance get discounted depending on the effort. All prices are free plus lawful added value tax.

63 SDOK GVSN for 50 power screwdriver SPS trigger SDOK SDOK factory module FIS FIS-Q TCP/IP SDOK curve module SDOK rework terminal line printer SDOK modules SDOK basic SDOK curve module SDOK service see basic SDOK HMI printer SDOK separation SDOK mix SDOK statistic SDOK rework SDOK FIS-Q essential resourcing by customer not included in price network with connected power screwdriver technique OS installation for basic functions remote maintenance equipped SDOK computer option 1 1 HMI option 1 with printer EPSON TM200 1 SDOK factory module computer rework terminals *The costs for further services, travel costs,accomodation, arrival, departure, air faire, telephone costs for remote maintenance get discounted depending on the effort. All prices are free plus lawful added value tax.

64 SDOK-H GVSN for 50 power screwdriver SPS trigger SDOK SDOK factory module FIS FIS-Q TCP/IP HMI SDOK curve module SDOK rework terminal line printer SDOK modules SDOK basic SDOK curve module SDOK service see basic SDOK HMI printer SDOK separation SDOK HMI standard SDOK mix SDOK statistic SDOK rework SDOK FIS-Q essential resourcing by customer not included in price network with connected power screwdriver technique OS installation for basic functions remote maintenance equipped SDOK computer option 1 1 HMI option 1 with printer EPSON TM200 1 SDOK factory module computer rework terminals 50 HMI option 1 completely electrical installed *The costs for further services, travel costs,accomodation, arrival, departure, air faire, telephone costs for remote maintenance get discounted depending on the effort. All prices are free plus lawful added value tax.

65 SDOK-H unlimited for 50 power screw driver SPS trigger SDOK SDOK factory module FIS FIS-Q TCP/IP HMI enhanced SDOK curve module SDOK rework terminal line printer SDOK modules SDOK basic SDOK curve module SDOK services see basic SDOK HMI printer SDOK separation SDOK HMI standard SDOK mix SDOK statistic SDOK HMI enhanced SDOK rework SDOK FIS-Q essential resourcing by customer not included in price network with connected power screwdriver technique OS installation for basic functions remote maintenance equipped SDOK computer option 1 1 HMI option 1 with printer EPSON TM200 1 SDOK factory module computer rework terminals 50 HMI option 1 completely electrical installed *The costs for further services, travel costs,accomodation, arrival, departure, air faire, telephone costs for remote maintenance get discounted depending on the effort. All prices are free plus lawful added value tax.

66 SDOK-H unlimited for 50 power screw driver with PRIM add-on PRIM availability SDOK factory module PRIM target / actual SDOK PRIM FIS FIS-Q TCP/IP SPS trigger HMI enhanced SDOK rework terminal line printer SDOK terminal module PRIM modules German / English / Chinese PRIM basic SDOK modules German / English / Chinese see SDOK-H unlimited 50 services German / English / Chinese see basic PRIM work calendar PRIM call panel PRIM shift book PRIM ticker PRIM band management PRIM SDOK connection essential resourcing by customer not included in price network with connected power screwdriver technique OS installation for basic functions remote maintenance equipped SDOK computer opt.1 and PRIM computer opt. 1 1 HMI option 1 with printer EPSON TM200 1 SDOK factory module computer rework terminals 50 HMI option 1 completely electrical installed *The costs for further services, travel costs,accomodation, arrival, departure, air faire, telephone costs for remote maintenance get discounted depending on the effort. All prices are free plus lawful added value tax.

67 server option 1 Compaq server with Raid controller and Oracle (incl. OS + database ) server option 2 Hewlett Packard Microsoft Cluster with Oracle 1 * 2 nodes (incl. OS + database ) *The costs for further services, travel costs,accomodation, arrival, departure, air faire, telephone costs for remote maintenance get discounted depending on the effort. All prices are free plus lawful added value tax.

68 server option 3 Hewlett Packard Oracle RAC cluster + Microsoft application cluster 2 * 2 nodes (incl. OS + database ) Hewlett Packard Oracle RAC cluster + Microsoft application cluster areal divided redundancy 2 * 2 Nodes server option 4 (incl. OS + database ) *The costs for further services, travel costs,accomodation, arrival, departure, air faire, telephone costs for remote maintenance get discounted depending on the effort. All prices are free plus lawful added value tax.

69 configurations RAG (Herne, RI) Homeproccessing PC Anwender Technische Arbeitsplätze Bohrdaten Baustoffwarte Logistik Material.- und Transportleitinformationssystem 2 MB Leitung x.25 -Bereichsleiter -Fahrsteiger -Office Emulation -Sap R2/R3 -ACad WSCad -Kabelnetzverwaltung -Auswertung (PG) -Plotten Eingabe (PUA) -SiiX TS3 TRANSLIS - Lokleitstand Fachabteilungen -Information -Bildung von Zugverbänden -Z.Z. in Entwicklung -Materialanforderung -Freigabe v. Zugvb. Zur Freigabe PUE: Lok.- und Batterieinformationen -Disposition -Fahrplanberechnung PUD: Raubrevier -Verladung Platz / BML -Lokverfolgung F&H TS : EHB Beauftragter -Loküberwachung -Batterieüberwachung -Quertransport -Rücklaufbehälter RI ---- IBB Router Beklebezettel Transportbericht Zugverbände Router Router / Firewall PC Netz Oeynhausen LWL PC Netz Nordschacht Fileserver PAG_FS31 DB-Server Oracle Logistik DB-Server Kabelnetzverwaltung ProDB Web Server VNC Server VLAN Firewall TP LWL NT-Server Akkuüberwachung - Drucküberwachung Bereichsleiter -Prozeßvisualisierung Steigerstube -Prozeßvisualisierung Prozeßvisualisierung Strebsteuerstände ( SiiX, Vispro ) Strebsteuerstände Meldungen Strebsteuerung Ausbausteuerung Sicherheitssystem Stillstandsbearbeitung Überwachung CO, VW, CH4 Bandanlagen Infrastruktur / AVH -Warte AVH Infrastruktur Drucker Sicherheitswarte (SIWA 2000) Überwachung: Kohlenmonoxyd Methan, Wettergeschwindigkeit SIWA Clients Data Voice Aktueller Meldungen Prozeß Stillstandsüberwachung Bereichsdarstellung Diagramme Meldungen Kurven -Personen rufanlage -Fernkalibrierung Home proccessing -Bereichsleiter -Fahrsteiger X-Terminal X-Terminal X-Terminal X-Terminal X-Terminal X-Terminal Sicherheitsrechner SIWA 2000 TK Anlage x.25 Hub Hub Bereichsbus SIIX - Server SIIX - Server Leitrechner Streb Datenbank Bereichsrechner/ Stillstandsbearbeitung Objektserver SIIX - Server 1 2 SIIX - Server Infrastruktur Objektserver AVH PC-Emulation Bereichs.- Objektserver 1 2 Vispro Server Streb Vispro Server Entwicklung Doppelrechnersystem Strebsteuerstand Strebsteuerstand SIWA Cluster SIWA Cluster Industrial Ethernet H1 Bus Industrial Ethernet H1 Bus Router / Firewall Prozeßdatenbus (SINEC H1) Meßwertbus S5 ü.t. u.t. S5 Gewinnungseinrichtung Programmierbare Steuereinheiten (SIMDAS S5-115E) zur Datenerfassung u. Steuerung der Gewinnungseinrichtungen Elektrohydraulische Ausbausteuerung VZ1 VZ1 Vorzentrale Ausbausteuerungsgeräte S5 K2010 Strecke DPM S5 K2010 DPM S5 S7 Pumpen Lüfter... PC SOFT -SPS TP LWL S5 S5 S5 S5 S5 ü.t. u.t. Elektrohydraulische Ausbausteuerung Meßgeräte: Methan, Kohlenmonoxyd, Wettergeschwindigkeit Breuer FU - Motoren Profi bus DPM RCU Fernkalibrierung PC- u.t. Prozeßvisualisierung SAP R3 Office DSK Anthrazit Ibbenbüren GmbH Prozeßdatennetz im Grubenbetrieb / Grubensicherheitswartenbereich KL Ku N:\Dokumentation\...\gesamtuebersicht grubenwarte technik ppt

70 long shot overview computer technique & ergonomics scalable technique

71 electroplating

72 enviroment engineering

73 chemical industry

74 glass / glasscovering

75 agricultural technology / food generative engineering for plant engineering ViSpro Factory Builder

76 automotive the transparent manufactory

77 automotive project abstract central SDOK server, about 60 HMI s, connection to PF3000 and Power Macs, FIS, FIS eqs, online separation, Factory Module GMD Dresden VW Bratislava VW Wolfsburg central SDOK server, about 140 HMI s, connection to PF3000 and Power Macs, FIS, online separation, Factory Module, RAC cluster, mix production, parallel production, 2 assembly lines, auto body SDE construed for 400 power screw driver stations central SDOK server, about 100 HMI s, connection to PF3000 and Power Macs, FIS, FIS eqs, online separation, Factory Module, OPS Cluster + application redundancy, Microsoft Cluster for cockpit pre-assembly, mix production, parallel production, new generation with PF3000 WR2.0 central SDOK server, about 70 PF3000 without HMI, connection Power Macs, FIS, FIS eqs, QDAS, PRIM, Factory Module Audi Ingolstadt

78 automotive project abstract VW Sao Paulo central SDOK server, without HMI s, connection to PF3000 Techmotive und Bosch, FIS, FIS, online separation, Factory Module about 160 powered spanner IBN about Jan 2004 Porsche Leibzig central SDOK server, without HMI, connection to PF3000 and Power Macs, FIS, online separation, connection to INTRAC,SQL server, connection to TMS torque key 3 HMI s with local torque data recording, torque curves incl. archiving on central server. Liebherr Schwitzerland 6 PF3000 with HMI, connection via FTP to AS400 Faurecia A8

79 automotive

80 mining

81 facility management

82 energy / oil production

83 IT - projects system analysis project management software development programming by order software development - product development training control technology system analysis project management software development programming by order application development data operator training start-up SPS - projects system analysis project management application development training start-up

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