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1 UNIVERSITI TEKNOLOGI NIARA DEVELOPMENT OF INDUSTRIAL AIR POLLUTION MONITORING SYSTEM FOR SAFETY AND HEALTH ENHANCEMENT AND SUSTAINABLE WORK ENVIRONMENT IN SMALL AND MEDIUM INDUSTRIES (SMI's) ABDUL MUTALIB LEMAN Thesis submitted in fblfillrnent of a requirement For the degree of Doctor of Philosophy Faculty of Mechanical Engineering February 201 1
2 ABSTRACT The study is focused on the development of Industrial Air Pollution Monitoring System (IAPMOS) for small and medium industries application. The objectives of the study are to develop a system with special configuration on wireless data communications and able to analyze hazard and risk especially in welding process. The Quality Function Deployment (QFD) was used as a tool in the design the system. Questionnaires were distributed to the relevant personnel in manufacturing industries. Case study was carried out in two manufacturing companies located in Shah Alam, Selangor. Another case study on wireless data communication was conducted in the Walk-in Stability Chamber (WiSC) at Universiti Tun Hussein Onn Malaysia (UTHM). The system analyzed the data after save file and it is used the Hazard Risk Index (HRI) approach and the result on risk level were used Risk Classification Matrix (RCM) approach. The system features has warning sign (by colour) and buzzer to ensure the safety and health personnel gives attention to the outcome toxic gas data collection. The system can reach 150m length for accurate wireless data transfer. The IAPMOS can be used by the industries to create safe, healthy and sustainable work environment and reduce occupational diseases.
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38 REFERENCES A. Husain A.M. Leman, M.Z.M. Yusof, M. F. Ibrahim (2006), "Toxic Gases Monitoring in Industrial Environment7', The 9& International Conference on Quality in Research (QiR), Depok, Indonesia, 6-7 September A.M Leman, A. Husain, A.R. Omar, M.Z.M. Yusof, S. Hasan, N, Nordin(2006a), "The Development of Walk-in Stability Chamber for Modeling and Simulation7', The 9th International Conference on Quality in Research (QiR), Depok, Indonesia, 6-7 September A.M Leman, A.R Omar and M.Z.M Yusof (2009b). Monitoring of Toxic Gases Exposure in welding process of small and medium industries. The international Conference on Advanced in Mechanical Engineering(1CAME 2009) June 2009.Concorde hotel, Shah Alam. A.M Leman, A.R Omar and M.Z.M Yusof and A.Husain (2009a). Air pattern in welding activities in small and medium industries due to ventilation requirements. The 1 lth International Conference on Air Distribution in Rooms Proceeding (ROOMVENT 2009). Busan, South Korea May A.M Leman, A.R Omar and M.Z.M Yusof (2008a). The development of indoor air pollution monitoring system(1apmos) towards sustainable work environment, Indoor Air 2008, the 1 lth international Conference on Indoor Air Quality and Climate, Copenhagen, Denmark, August A.M Leman, A.R Omar and M.Z.M Yusof (2008b). The Effect of Indoor Air Quality in Ofice Spaces By Using Mechanical Ventilation and Connected With The Industrial Building,Indoor Air 2008, The 1 lth international Conference on Indoor Air Quality and Climate, Copenhagen, Denmark, August A.M Leman, A.R Omar, M.Z.M Yusof A.Husain, A.Halmi (2008c), Indoor Environment Quality and Outdoor Air effect to Sustainable Work Environment,International Seminar in sustainable environment & Architecture & international Symposium & exhibition on sustainable energy & environment, 1-3 Dec Universiti Teknologi MARA. Shah Alam. Pp 125. A.M Leman,A.R Omar, M.Z.M Yusof (20 1 Oa).The Development and Implementation of Industrial Indoor Air Quality Monitoring System for Safety and Health Enhancement in Small and Medium Industries (SMIs) in Malaysia.The International conference of Better work-well Being. Crown Plaza, Helsinki, 139
39 Finland February Finnish Institute of Occupational Safety and Health (FIOH). A.M. Leman, A.R Omar, M.Z.M. Yusof, A. Husain, N.M. Adam (2006b), " Monitoring Of Indoor Air Quality for Safety and Health Factor Improvement towards Sustainable Work Environment in Industry", - International Symposium & Exhibition on Sustainable Energy & Environment (ISESEE 2006), Maya Hotel, Kuala Lurnpur, 3-6 December A.M. Leman, A.R. Omar, M.Z.M. Yusof, A. Husain (2007). The Development of Indoor Air Pollution Monitoring System (IAPMOS) Towards Sustainable Work Environment in Small and Medium Industries in Malaysia. International Seminar on Healthy Air-Better Work 2007, Helsinki,Finland, May Abdul Mutalib Leman, Abdul Rahrnan Omar, Mohammad Zainal Md Yusof & Adnan Husain (2009b). Integrated Indoor Air Quality Monitoring and Simulation For Working Environment. The 1 lth International Conference on Air Distribution in Rooms (ROOMVENT 2009). BEXCO, Busan, South Korea May ACGIH "Industrial Ventilation 23rd Edition". A Manual of Recommended Practice: American Conference of Governmental Industrial Hygienists. Cincinnati.OH Advances Asian Country," Journal of Science and Technology Trends. No 1 &Addison- Wesley, Massachusetts, 1995 Air Monitoring.net (201 O), available at h~://~ubs.acs.orrz/doi/abs/lo Akao, Y. (1972), "New product development and quality assurance - quality deployment system", Standardization and Quality Control, Vol. 25 No. 4, pp Akao, Y. (1 990), Quality Function Deployment-integrating Customer Requirements into Product Design, Productivity Press, New York, NY. American Welding Society (AWS): Fumes and gases. Safety and Health Fact Sheet no Miami. American Welding Society (AWS): Ventilation for Welding & Cutting.Safety&Health Fact Sheet 36.09,Miami.
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41 Anuar Mokhtar (2007), Code of Practice on Indoor Air Quality in Malaysia. International Seminar on Healthy Air-Better Work 2007, Helsinki,Finland, May Archie Lockamy 111, Anil Khurana, Quality function deployment: total quality management for new product design, International Journal of Quality & Reliability Management, Vol. 12 No. 6, 1995, pp Ashby, H.S., Welding Fumes in the Workplace: Preventing Potential Health Problems Through Proactive Controls. Professional Safety, 2002.(April 2002), ASHRAE Thermal Environmental Conditions for Human Occupancy. Standard 55.United State ASHRAE Ventilation for Acceptable Indoor Air Quality Standard United State. ASHRAE. ASHRAE Standard , Ventilation for acceptable indoor air quality. Atlanta. American Society of Heating, Refrigerating and Air-Conditioning Engineers. B, Ghahramant, A. Houshyar, Benchmarking the Application of Quality Function Deployment in Rapid Prototyping, Journal of Materials Processing Technology 61 (1996) B. Prasad, Review of QFD and related deployment techniques, Journal of Manufacturing Systems 17 (3) (1 998). Blunt, J. and N.C. Balchin, Health and Safety in Welding and Allied Processes. 2000, Cambridge: WoodheadPublishing Limited. British Standard (BS) 2009, About Standards. London. United Kingdom. Brune, D., Gerhardsson, G., Crockford, G.W. and D'Auria, Denis (1997), The Workplace,International Occupational Safety and Health Information Center (CIS)/Scandinavian Science Publisher, GenevaIOslo. Pp 1-6. BS EN IS :2004 (2004), Environmental Management Systems.
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