PCM REPROGRAMMING FOR DTC P0335 / P0340

Transcription

1 Page 1 of 9 SUBJECT: PCM REPROGRAMMING FOR DTC P0335 / P0340 No: DATE: July, 2006 MODEL: See below CIRCULATE TO: [ ] GENERAL MANAGER [ ] PARTS MANAGER [X] TECHNICIAN [ ] SERVICE ADVISOR [X] SERVICE MANAGER [X] WARRANTY PROCESSOR [ ] SALES MANAGER This bulletin supercedes TSB , to add 2004 Lancer, include procedures for MEDIC II and update the Warranty Information section. Revisions are indicated by. PURPOSE On some affected vehicles, incorrect software parameters in the PCM may cause the MIL to illuminate and Diagnostic Trouble Code P0335 and/or P0340 (crankshaft or camshaft position sensor circuit) to set in the PCM. To eliminate this condition, reprogram the PCM as described in this bulletin. AFFECTED VEHICLES Lancer Outlander Eclipse 2007 Eclipse Spyder 2006 Galant PROCEDURE CAUTION BATTERY VOLTAGE (AS MEASURED AT THE BATTERY POSTS WITHOUT ELECTRICAL LOAD) MUST BE 12.4V OR HIGHER IN ORDER TO REPROGRAM THE PCM. IMPORTANT Verify whether the vehicle is K Line Flash or CAN Flash. Refer to the Reprogramming System Identification chart on the Service Tech Resources page on the Mitsubishi Dealer Link. The procedure for PCM reprogramming on CAN Flash vehicles is different than K Line Flash vehicles. Be sure to follow the correct reprogramming instructions for the vehicle being repaired. 1. Check the underside of the hood to verify that there is no label previously installed to indicate that this TSB reprogramming has already been done. 2. Using the MUT III, verify that the vehicle s part number is listed in the table in Step 7. If the Software is the same as or higher than the Software in the table, the PCM has already been reprogrammed for this concern. Do not continue with this bulletin procedure. Refer to Group 13 in the appropriate service manual to diagnose the DTC. 3. Use the MUT III to erase all DTCs set in the PCM. Continued FILE UNDER: Group 13 Fuel in the Dealer Service Information Binder (3045)

2 Page 2 of 9 4. MEDIC II ONLY. Verify that your MEDIC II is at download M118 or higher. NOTE: Dealers using MEDIC II will not receive a reflash CD. The reflash data will be sent electronically. DOWNLOAD NUMBER a. If the download version is M118 or higher, go to step 5. b. If the download version is less than M118, force a download to the MEDIC II as follows: a. On the MEDIC II main screen, click on Maintenance. CLICK ON MAINTENANCE b. Click on Download. CLICK ON DOWNLOAD 5. Transfer the reprogramming data from the MEDIC II laptop to the memory card. (Use the port on the left side of the MUT III laptop.) Select Reprogramming, then Memory Card Transfer. A status bar will display while the data is loading into the memory card. When the memory card data transfer is complete, remove the memory card from the laptop and install it in the VCI. Then go to step 7 for CAN FLASH VEHICLES ONLY or step 8 FOR K LINE FLASH VEHICLES. 6. Scan Tool Viewer (STV) ONLY. Verify that your MUT III is at STV Version 13.1 or higher, and that it has the most current version of the reprogramming database: a. Select Special Function, then select Reprogramming.

3 Page 3 of 9 b. Select Database File Display. The database version is displayed in the top right corner of the screen. Make sure the database version is N06061 or greater. c. If the database version is N06061 or greater, reprogram the PCM as described in Step 7 for CAN FLASH VEHICLES ONLY or step 8 for K LINE FLASH VEHICLES. d. If the database version is less than N06061, you must transfer the new reprogramming data from the Reflash Update CD 7/06 to the MUT III hard drive as follows: a. Install Reflash Update CD 7/06 into the PC s DVD ROM drive. b. Follow the instructions on the screen. The system will automatically transfer the reprogramming data onto the PC s hard drive. 7. CAN FLASH VEHICLES ONLY: IMPORTANT: DO NOT DISCONNECT THE MEDIC II LAPTOP. DO NOT USE VCI STANDALONE REPROGRAMMING. The following equipment is required for PCM reprogramming on CAN Flash vehicles: MUT III PC Reprogramming Database on DVD ROM (Reflash Update CD 7/06 or later for this concern) VCI (Vehicle Communication Interface) MB MUT III main harness A (blue) MB USB 2.0 cable MB Engine Compartment/Control Module labels p/n MSSF 024G 00 Connect this equipment in the same manner as for normal vehicle diagnosis. When reprogramming a CAN Flash vehicle, the VCI and MUT III laptop must be connected. DO NOT use VCI Standalone on CAN Flash vehicles. a. In the MUT III System Select menu, click on the car symbol at the bottom of the screen. Select VIN. Then type in the VIN.

4 Page 4 of 9 b. Connect the VCI to the vehicle. DO NOT DISCONNECT THE LAPTOP. c. Select Special Function. d. Select reprogramming. e. Select Automatic Reprogramming (CAN). f. Select Engine and Transmission, then click on the check mark. A message will advise you that the system will Automatic Search the data. Click on the check mark to continue.

5 Page 5 of 9 If the PCM is already reprogrammed for this concern, this screen will display. If this message displays, do not continue with this reprogramming procedure. CAUTION DO NOT DISTURB THE HARNESS CABLES OR CONNECTIONS. INTERRUPTION DURING THE PROGRAMMING PROCESS COULD CAUSE THE PCM TO LOSE DATA OR PREVENT FUTURE PCM REPROGRAMMING. g. The CAN database screen will display. (If more than one row is displayed in the table, select the appropriate part number.) Click on the check mark to begin reprogramming. NOTE: It will take up to 10 minutes to complete the reprogramming. h. This message will display when the reprogramming is successfully completed. Go to Step 7 to complete this bulletin procedure. 8. K LINE FLASH VEHICLES ONLY: a. If you just transferred the new reprogramming data from the Reflash Update CD 7/06 to the MUT III hard drive, now transfer the reprogramming data from the MUT III laptop to the memory card. (Use the port on the left side of the MUT III laptop.) Select Reprogramming, then Memory Card Transfer. A status bar will display while the data is loading into the memory card. When the memory card data transfer is complete, remove the memory card from the laptop and install it in the VCI. b. Connect the following equipment in the same manner as for normal vehicle diagnosis: VCI (Vehicle Communication Interface) MB MUT III main harness B (red) MB Outlander models only: pin adapter MB991855

6 Page 6 of 9 UPDATE CD VCI MUT III MAIN HARNESS MUT III LAPTOP ADAPTER MB (OUTLANDER ONLY) MEMORY CARD ADAPTER MEMORY CARD c. IMPORTANT! Lancer and Outlander models equipped with ABS: With the ignition key OFF, unplug the ABS fuse (7.5 amp fuse in the junction box in the passenger compartment). Refer to the service manual for exact fuse location in the box. d. Reprogram the PCM, using Automatic reprogramming on the VCI. It will take up to 20 minutes to complete the reprogramming. CAUTION DO NOT DISTURB THE HARNESS CABLES OR CONNECTIONS. INTERRUPTION DURING THE PROGRAMMING PROCESS COULD CAUSE THE PCM TO LOSE DATA OR PREVENT FUTURE PCM REPROGRAMMING. If the message at Current Level of VCI appears, the PCM did not reprogram. Verify that the ROM ID is the same as the ROM ID listed in the table in Step 7. If the ROM ID is the same or higher than the ROM ID in the table, the PCM has already been reprogrammed for this concern. Do not continue with this reprogramming procedure. If it is not, verify that the correct database update is in the MUT III. Verify the correct database was transferred to the memory card, and that the memory card is properly installed in the VCI. 9. After reprogramming, the new part number and software part number will display. Verify that they are the same as those listed below. Note this information. MODEL 2007 Eclipse 2.4L 2007 Eclipse/Eclipse Spyder 3.8L MIVEC A/T MUT III REFLASH DATABASE DISPLAY ON MUT III AFTER REPROGRAMMING Software (ROM ID) VENDOR # 8631A A A A301BA E6T45277H A A A A149BA E6T45376H10

7 Page 7 of Eclipse Spyder 2.4L 2007 Eclipse/Eclipse Spyder 3.8L MIVEC M/T 2007 Eclipse/Eclipse Spyder 2.4L MIVEC M/T 2006 Eclipse 3.8L A/T 2006 Eclipse 3.8L 2006 Eclipse 2.4L 2006 Eclipse 2.4L 2006 Galant 2.4L Calif. emissions 2006 Galant 2.4L Federal emissions 2006 Lancer 2.4L 2006 Lancer/Lancer Sportback 2.4L 2005 Lancer 2.4L 2004 Lancer 2.4L DISPLAY ON MUT III AFTER REPROGRAMMING 8631A A A A148BA E6T45276H A A A A516BB E6T45375H1 1860A A A A515BB E6T45275H1 1860A A A A220FC E6T45374H2 1860A A A A219FF E6T45373H5 1860A A A A217CC E6T45273H2 1860A A A A218CC E6T45274H A A A A316CA E6T41683H A A A A315CA E6T41682H A420 VN A420 C82810 E6T34899H1 1860A421 VN A421 E82911 E6T37979H A070 VN0602D 1860A070 C71320 E6T34891H3 MN VN0605A MN C52414 E6T34885H2 MODEL 2006 Outlander 2.4L 4WD 2006 Outlander 2.4L 2WD 2006 Outlander 2.4L 4WD 2006 Outlander 2.4L 2WD MUT III REFLASH DATABASE Software (ROM ID) VENDOR # 1860A473 VN0601A 1860A473 C84611 E6T38990H1 1860A472 VN A472 C84511 E6T38989H1 8631A118 VN A118 E84810 E6T45579H A117 VN A117 E84710 E6T45578H10

8 Page 8 of 9 MODEL 2005 Outlander 2.4L 4WD 2005 Outlander 2.4L 2WD MUT III REFLASH DATABASE Software (ROM ID) VENDOR # 1860A149 VN0602H 1860A149 C71520 E6T38981H3 1860A148 VN0602G 1860A148 C71420 E6T38980H3 10. Turn the ignition switch to OFF. Disconnect the MUT III from the vehicle. Wait at least 10 seconds, then start the engine to verify proper operation. 11. Using a ball point pen, enter the appropriate PCM part number, vendor number, ROM ID, this TSB number (TSB ), your dealer code, and the current date on the Engine Compartment and Control Module Label (part no. MSSF 024G 00). 12. Carefully remove all dirt and oil from a vacant area near the VECI label on the underside of the hood, and affix the Engine Compartment label. 13. Affix the Control Module Label to the PCM. 14. Lancer and Outlander models equipped with ABS: Reconnect the ABS fuse. Confirm no DTC is set. 15. Test drive the vehicle to confirm proper operation and no MIL illumination.

9 Page 9 of 9 WARRANTY INFORMATION Special Value Field Entry Required: Enter the applicable DTC code(s) found during diagnosis in the Spec Value field. The Spec Value field is located below the Condition, Cause & Remedy fields PCM Reprogramming for DTC P0335 / P0340 Nature Code: 99D Cause Code: 490 Labor Operation No Time Allowance: 0.3 hr. Warranty Coverage: 8 years / 80,000 miles Special Warranty Information: Claims submitted without the applicable DTC code(s) entered in the Spec Value field are subject to charge back. Normal warranty procedures apply. Mitsubishi Motors North America, Inc. The information contained in this bulletin is subject to change. For the latest version of this document, go to the Mitsubishi Dealer Link, MEDIC, or the Mitsubishi Service Information website (