Lotus Service Notes Section TDQ
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1 TECHNICAL DATA - VEHICLE SECTION TDQ Dimensions... 2 Capacities... 2 Wheels & Tyres... 3 Front Suspension... 3 Rear Suspension... 4 Electrical... 5 Transmission... 5 Clutch... 6 Brakes... 6 Steering... 6 Fuel Consumption... 6 Page Page 1
2 DIMENSIONS Overall length - Elise 3785 mm - Exige 3797 mm Overall width - exc. mirrors - Elise 1719 mm - Exige 1727 mm - inc. mirrors 1850 mm (approx.) Overall height (at kerb weight) - Elise 1117 mm - Exige 1159 mm Wheelbase 2300 mm Track - front 1457 mm - rear 1507 mm Ground clearance (mid-laden) - except std. USA 130 mm - std. USA 135 mm Front overhang - Elise 783 mm - Exige 805 mm Rear overhang - Elise 702 mm - Exige 692 mm Approach angle (at kerb) 13.5 Departure angle (at kerb) 23 Unladen weight - 111R/Elise R - total 860 kg > (lightest) - front 327 kg > incl. full fuel tank - rear 533 kg > - Elise S - total 862 kg } (lightest) - front 328 kg } incl. full fuel tank - rear 534 kg } - USA Elise - total 912 kg ) (heaviest) - front 344 kg ) incl. full fuel tank - rear 568 kg ) - non-usa Exige - total 875 kg > - front 328 kg > incl. full fuel tank - rear 547 kg > - non-usa Exige S- total 935 kg } - front 355 kg } incl. full fuel tank - rear 580 kg } - USA Exige - total 920 kg ) - front 350 kg ) incl. full fuel tank - rear 570 kg ) Max. weight - 111R/R, Exige - total 1166 kg > - front 443 kg > incl. occupants & luggage - rear 723 kg > - Elise S - total 1126 kg } - front 428 kg } incl. occupants & luggage - rear 698 kg } - USA Elise - total 1162 kg ) - front 441 kg ) incl. occupants & luggage - rear 721 kg ) - non-usa Exige S- total 1199 kg > - front 456 kg > incl. occupants & luggage - rear 743 kg > Trailer towing Not permissible CAPACITIES Engine oil - refill inc. filter (+ 3.5 litre if front mounted oil coolers are drained) High/low dipstick mark difference Transmission oil Fuel tank 4.4 litre 1.5 litre 2.3 litre 43.5 litre Page 2
3 Coolant Refrigerant Rear luggage compartment 12 litre 550 g 50 kg/112 litre WHEELS & TYRES Tyres - Elise std. - prior '06 Bridgestone Potenza RE040 - from '06 Yokohama Advan Neova AD07 - USA Elise Yokohama Advan Neova AD07 - Elise option, Exige Yokohama A048 Size - front - Elise std. 175/55 R16 80W - USA Elise 175/55 R16 80W - Elise option, Exige 195/50 R16 84W - rear - Elise std. - RE /45 R17 90W - AD07 225/45 R17 91W - USA Elise - AD07 225/45 R17 91W - Elise option, Exige - A /45 R17 90W Pressure (cold) - front 1.8 bar (26 lb/in²) - rear 2.0 bar (29 lb/in²) Winter Tyres - front Pirelli 210 Snowsport - rear Pirelli 240 Snowsport Size - front 195/50 R16 - rear 215/45 R17 Pressure (cold) - front 1.8 bar (26 lb/in²) - rear 1.9 bar (27.5 lb/in²) Tyre studding Tyre chains Not permitted Pewag Neon X3-NX373 fitted only on rear winter tyres Wheels - Elise 111R/R/USA Cast alloy, 8 spoke - Elise S Cast alloy, 6 spoke - Exige std. Cast alloy, 8 Y-spoke - Elise/Exige option Forged alloy, 7 split-spoke Size - front - Elise std. 5.5J x 16 - Elise option 6.0J x 16 (forged + AD07) - Elise option, Exige 6.5J x 16 (forged + A048) - rear 7.5J x 17 Wheel bolt torque 105 Nm (77 lbf.ft) FRONT SUSPENSION Steering axis inclination Independent. Upper and lower wishbone; co-axial coil spring/telescopic damper unit; anti-roll bar 12 nominal Geometry specification - Standard Elise: - USA Elise from VIN 3013 & 111R/R/S- front 130 mm below front end of chassis siderail - USA Elise prior VIN front 135 mm below front end of chassis siderail - rear 135 mm below rear end of chassis siderail Castor - optimum tolerance range to ; max. side/side 0.35 Page 3
4 Camber - optimum tolerance range to ; max. side/side 0.2 Alignment - optimum Zero - tolerance range 0.5 mm toe out, to 0.7mm toe-in overall Geometry specification - Sportpack Elise, Exige: - front 130 mm below front end of chassis siderail Castor - optimum tolerance range to ; max. side/side 0.35 Camber - optimum tolerance range to ; max. side/side 0.2 Alignment - optimum Zero - tolerance range 0.5 mm toe out, to 0.5 mm toe-in overall Geometry specification - Supersportpack Elise, Exige: - front 120 mm below front end of chassis siderail - rear 120 mm below rear end of chassis siderail Castor - optimum tolerance range to ; max. side/side 0.35 Camber - optimum tolerance range to ; max. side/side 0.2 Alignment - optimum Zero - tolerance range 0.5 mm toe out, to 0.7 mm toe-in overall REAR SUSPENSION Independent. Upper and lower wishbone; co-axial coil spring/telescopic damper. Geometry specification - Standard Elise: - USA Elise from VIN 3013 & 111R/R/S- front 130 mm below front end of chassis siderail - USA Elise prior VIN front 135 mm below front end of chassis siderail - rear 135 mm below rear end of chassis siderail Camber - optimum tolerance range to ; max.side/side 0.2 Alignment - optimum 1.2 mm toe-in each side - tolerance range 1.2 to 1.8mm toe-in each side max.side/side 0.3 mm Geometry specification - Sportpack Elise, Exige: - front 130 mm below front end of chassis siderail Camber - optimum tolerance range to ; max.side/side 0.2 Alignment - optimum 1.5 mm toe-in each side - tolerance range 1.2 to 1.8 mm toe-in each side max.side/side 0.3 mm Geometry specification - Supersportpack Elise, Exige: - front 120 mm below front end of chassis siderail - rear 120 mm below rear end of chassis siderail Page 4
5 Camber - optimum tolerance range to ; max.side/side 0.2 Alignment - optimum 1.8 mm toe-in each side - tolerance range 1.5 to 2.0 mm toe-in each side max.side/side 0.3 mm ELECTRICAL Light Bulbs Wattage Headlamps - prior '07 - main beam 55 H7 - dip beam 55 H1 - from '07 - main beam 55 H7U - dip beam 55 H7U Driving lamps 55 H3 Front side/parking lamps 5 W5W Side repeater lamps 5 WY5W amber Front turn indicators 21 PY21w amber Rear turn indicators - prior '06 21 H21 ) Stop/Tail lamps - prior '06 4/21 P21/4w ) Stop lamps (USA) - prior '06 21 H21 ) '06 onwards use Tail lamps - prior '06 5 R5W ) LED clusters Tail/turn lamps (USA) - prior '06 4/21 P21/4w ) Fog/Tail lamps - prior '06 4/21 P21/4w Reversing lamp - prior '06 21 H21 Turn lamps (non-usa) - from '06 16 W16W Reverse lamps - from '06 16 W16W High mounted stop lamp x LED Licence plate lamps 5 C5W Interior lamp 5 W5W System voltage/polarity Alternator 12V negative earth 85A Battery - non USA - type Yuasa 063/3 - cranking power (SAE) 380A - reserve capacity 70 minutes - dimensions (mm) L 207, W 175, H USA - type Delco BCI code 26R-6YR - cranking power C - reserve capacity 80 minutes TRANSMISSION Gearbox - all except Elise S 6-speed manual incl. final drive - Elise S 5-speed manual incl. final drive Differential - standard Open, bevel gear - option Torsen type LSD with Lotus Traction Control Gear Ratio Final Drive mph(km/h)/1000 rpm 5-speed 6-speed 5-speed 6-speed 5-speed 6-speed First 3.17 : : 1 ) 5.36 (8.62) 5.1 (8.2) Second 1.90 : : 1 ) 8.73 (14.1) 7.7 (12.4) Third 1.39 : : 1 ) 4.31 : : (19.2) 10.7 (17.2) Fourth 1.03 : : 1 ) 16.2 (26.0) 13.6 (21.8) Fifth 0.82 : : 1 ) 20.4 (32.8) 17.3 (27.8) Sixth : 1 ) (31.3) Reverse 3.25 : : 1 ) Page 5
6 CLUTCH Friction plate diameter Diaphragm finger clearance Diaphragm finger height - new - service limit mm Friction plate thickness - new mm - service limit 5.6 mm Rivet depth - new 1.00 mm - service limit 0.20 mm Friction plate run-out - new 0.80 mm - service limit 1.00 mm Pressure plate warp - service limit 0.15 mm BRAKES Brake discs Single dry plate. Diaphragm spring cover. Hydraulic release. 215 mm 1.00 mm mm Cast iron, curved vane ventilated, cross-drilled discs on all four wheels. Calipers - front A.P. Racing, aluminium alloy body, one pair of opposed pistons - rear Brembo, cast iron, single piston sliding rear calipers Disc size - front & rear 288 mm Operation Parking brake STEERING Rack and pinion Turns, lock to lock 2.8 Gear ratio 15.8:1 Rack height plate 6 notch Tandem master cylinder with vacuum servo and Kelsey Hayes EBC430 Anti-lock system Cable operation of rear calipers, self adjusting for pad wear. FUEL CONSUMPTION 1ZZ-GE 2ZZ-GE 1999/100/EC - urban 11.3 l/100km 12.1 l/100km - extra urban 6.5 l/100km 6.8 l/100km - combined 8.3 l/100km 8.8 l/100km Page 6
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