VERTICAL MACHINING CENTER

Transcription

1 VERTICAL MACHINING CENTER

2 Vertical Machining Center Column Traveling Type Compact Machining Center Fixed table and column traveling structure are suitable for a factory automation Coolant and chips were flushed into the rear of the machine for central chip collection. The width of the machine(1,460mm,57.5 ) is ideally suited for a factory automation

3 World Top Class Quality HYUNDAI-KIA Machine Milling, Tapping and Drilling Center TOOL CHANGE TIME RAPID TRAVERSE SPINDLE POWER Tool to Tool : 0.9sec Chip to Chip : 2.5sec X,Y Axis : 30m/min(1,181ipm) Z-Axis : 24m/min(945ipm) 5.5/3.7kW(7.5/5HP)

4 Variety of Functions TABLE KV25 Table Size(W L) ( ) Max. Load on table Unlimited T-Slot 18 3EA NC Rotary Table KV25P Table Size(W L) ( ) Max. Load on table 2-150kg(2-330lb) Tap Hole Type ATC (Automatic Tool Changer) Tool Capacity 16EA Tool Shank BT30 Tool Size 80 x 200 (3kg) (Max. Weight) 3.1" x 7.9" (6.6 lb) Tool Change Time T-T (0.9 sec) C-C (2.5 sec) COOLANT SYSTEM Flood Coolant Jet Coolant (For Bed Flush) Gun Coolant Oil Mist SPINDLE 5.5/3.7kW (7.5/5HP) (Fanuc 0iM) 12,000 rpm APC (Automatic Pallet Changer) APC(V25P Only) CHIP DISPOSAL SYSTEM External Chip Conveyor Air Gun

5 KV25/25P TOTALLY ENCLOSED SPLASH GUARD Totally Enclosed Splash Guard (V25) APC Totally Enclosed Splash Guard (V25P) Automatic Door PROCESSING MANAGEMENT FUNCTION Rigid Tapping Tool Life Management Call Light (Yellow) Spindle Load Meter Spindle RPM Meter Spindle Override Broken Tool Detecting Device Work Counter Buzzer Alarm System Tool Presetter OPTION Run Hour Display (Screen) Electric Leakage Detecting Breaker Weekly Timer Automatic Power Cut / Off Device ACCURACY MANAGEMENT FUNCTION Semi - Closed Loop Closed Loop (MMS) MISCELLANEOUS Auto Oil Lubrication. Work LIight High Column

6 Speed & Power Superior Quality & Compactness Fixed table and column Traveling type bed construction are designed for an optimal factory automation and the superb performance.

7 KV25/25P Rapid Traverse - X, Y, Z m/min (1,181 1, ipm) - Cutting Feed Rate 1~10,000 mm/min (394ipm) Tool Change Time - Tool to Tool : 0.9sec - Chip to Chip : 2.5sec Unlimited Load on Table (Standard Table Only) Rigid tapping(standard) Double anchor type ball screw Pallet Change Time : 4.0sec Main Spindle in KV25 is Directly connected with the motor to accomplish high-accuracy while minimizing nosie and vibration Spindle Speed : 12,000rpm Spindle Power : 5.5/3.7kW(7.5/5HP) Max. Rigid Tapping Speed : 4,000rpm 12,000rpm(standard) Table Size KV25 : 650mmx300mm(25.6 x11.8 ) KV25P : 2x560mmx320mm(22 x12.6 ) Travel(XxYx Z) 500x 280x 380mm(19.7 x11 x15 )

8 Accuracy High-Precision, High-Rigidity Each axes are designed with a large diameter ballscrew, fixed by pre-tensioned ballscrews, to provide high-rigidity and minimize thermal distortion Quick-APC Minimizing non-cutting time and the highest productivity can be provided. Space-saving design minimizes floor space to make the KV25 suitable for the factory automation. Maximizing operator's convenient. The unique ATC system has the fastest tool change time in its class. - Tool to Tool 0.9 sec. - Chip to Chip 2.5 sec. High speed travel each axes can greatly reduce the none cutting time. - X,Y : 30m/min (1,181 ipm) - Z : 24m/min (945 ipm)

9 KV25/25P High Power and Heavy Duty Cutting 135 The flood coolant system is standard. 1,605mm (63.2") The rotatable(135 ) control panel is designed to increase a productivity and to provide a convenience by eliminating unnecessary operator s movement. FANUC 0iM 1rev. 1pitch Fast and accurate tapping by rigid tapping can maximize productivity Rigid Tap function improves an accuracy and efficiency of the top cutting. No hydraulics. Easy maintenance. 1 pitch 1 rev. 4,000 rpm Chips are flushed through the slanted bed by a flush coolant toward the rear side of machine for a clean work environment and a minimum thermal distortion. Easy to attach various options. A large capacity coolant tank 85gal, which can be the great advantage to minimize thermal growth.

10 Specification Unit:mm(in) KV25 Table KV25P Pallet Unit:mm(in) KV25P KV25

11 KV25/25P TABLE TRAVEL SPINDLE TRAVEL SPEED ATC LENGTH WIDTH mm(in) MAX. LOAD X-AXIS,TABLE LONGITUDINAL Y-AXIS, COLUMN CROSS Z-AXIS, SPINDLE HEAD VERTICAL COLUMN-TO-SPINDLE CENTER TABLE-TO-SPINDLE NOSE(UP-DOWN) kg(lb) mm(in) mm(in) mm(in) mm(in) mm(in) TAPER RPM RIGID TAPPING SPEED POWER SPEED CHANGE CUTTING RAPID TRAVERSE (X/Y/Z) TOOL CAPACITY rpm rpm kw (HP) Step mm/min(ipm) m/min(ipm) EA MAX. DIA LENGTH mm MAX. TOOL WEIGHT TOOL to TOOL CHIP to CHIP kg(lb) sec. sec. FLOOR SPACE (L W H) WEIGHT CONTROLLER mm(in) kg(lb) ( ) ( ) (4-330) 500(19.7 ) 280(11.02 ) 380(14.96 ) 368(14.5 ) 200~580 (7.9 ~22.8 ) NT30 12,000 4, /3.7(7.5/5) STEPLESS 1~10,000 (0.04~393.7) 30/30/24 (1,181/1,181/945) ( ) 3 (6.6) ,625 1,605 2,305 2,810 1,605 2,305 ( ) ( ) 2,500 (5,511) 3,000 (6,614) FANUC OiMB FLOOD COOLANT COOLANT TANK TOTALLY ENCLOSED SPLASH GUARD TOOL BOX AND HAND TOOLS LEVELING BOLTS & PADS RIGID TAPPING SYSTEM (4,000rpm) WORK LIGHT CALL LIGHT(YELLOW) APC (V25P ONLY) BED FLUSHING SPINDLE RPM METER SPINDLE OVERRIDE SPINDLE LOAD METER GUN COOLANT BROKEN TOOL DETECTING DEVICE OIL MIST ELECTRIC LEAKAGE DETECTING BREAKER WEEKLY TIMER HIGH-COLUMN CALL LIGHT(3 COLOR) BUZZER ALARM SYSTEM AUTOMATIC POWER CUT-OFF DEVICE CHIP CONVEYOR WITH CHIP WAGON NC ROTARY TABLE AUTO DOOR DOOR INTERLOCK TOOL PRESETTER FIXTURE & TOOL WORK COUNTER Unit:mm(in) BT30 TOOL P30T-1

12 Specification Controller FANUC 0iMB Controls Spindle functions Feed functions Tool functions Programming functions Tape functions Other functions Options Controlled axes 3(X,Y,Z) axes Simultaneous controllable axes Positioning(G00)/linear interpolation(g01)3axes Circular interpolation (G02, G03) 2axes Least command increment 0.001mm ( ) Least input increment 0.001mm ( ) Spindle speed command S5 digits, binary output Spindle speed override(10% increment) % Spindle orientation Spindle orientation Feedrate override(10% increment) 0-200% Dwell G04 Reference point return G27, G28, G29, G30 Manual pulse generator 0.001/0.01/0.1mm(0.0001/0.001/0.01inch) Dry run Dry run Rapid traverse override F0 (fine feed), 25/50/100% Tool number command T2 digits Tool length compensation G43, G44 Cutter compensation-type C G41, G42 Number of tool offsets 400EA Absolute/incremental programming G90/G91 Canned cycle G70~G72, G74~G76, G80, G83~G88 Decimal point input Input values with decimal point Circular interpolation by radius programming Radius programming by R value instead of I,J,K Sub program Nesting to 4 levels Work coordinate system G54-G59 Local/Machine coordinate system G52/G53 Maximum commandable value mm( inch) M function M3 digits Input code ISO/EIA Auto recognition I/O interface RS232C Part program storage 640M(2,100FT) Stored programs 200 EA CRT unit / MDI 8.4 Color LCD / soft key input for MDI Synchronized tapping Rigid tapping function Background editing Part program storage and editing during automatic operation Backlash compensation Pitch error offset compensation for each axis Stored pitch error compensation Backlash compensation Safety function Emergency stop / overtravel Program test functions Machine lock(all / Z axis) / single block Operation functions Tape / Memory / MDI/Manual Mirror image Reverse axis movement (Setting screen and M-function) Run hour and part count display Run time and part count display Self-diagnosis function Self-diagnosis test Custom Macro B #100 ~ #199, #500 ~ #999 Program restart program restart Display of PMC alarm message Message display when PMC alarm occurred Stored stroke check 1 Overtravel controlled by software Graphic Display PC connection through HSSB 4-aixs function Handle interrupt function(add swithoh) Optional Blockskip(9EA) Figures in inch are converted from metric values. Design and specifications subject to change without notice.

13 Head Office Head Office & Factory Seoul Office HYUNDAI - KIA MACHINE AMERICA CORP. (New Jersey Office) HYUNDAI - KIA MACHINE AMERICA CORP. (Chicago Office) HYUNDAI - KIA MACHINE AMERICA CORP. (Argentina Office) HYUNDAI - KIA MACHINE EUROPE GmbH (Oberursel Office) HYUNDAI - KIA MACHINE EUROPE GmbH (Raunheim Service Center) HYUNDAI - KIA MACHINE SHANGHAI HYUNDAI - KIA MACHINE BEIJING HYUNDAI - KIA MACHINE GUANGZHOU HYUNDAI - KIA MACHINE INDIA OFFICE

14 3. (06. 08)