Connected Manufacturing

Transcription

1 Connected Manufacturing Better Data leads to Better Decisions Answers for industry.

2 Siemens Industry Mission Statement Automation Systems Control Components & Systems Engineering Sensors & Communications Product Lifecycle Factory Automation Process Automation Automotive Projects Global R&D Control Components Customized Systems Services Process Instrumentation Process Analytics Industrial Communication PLM software Manufacturing Execution Systems Comos Industry Solutions Power Products We help our customers in industry succeed with our expertise, innovative engineering and technology

3 Connected Manufacturing - Mission Statement As the requirements of the plant floor evolve beyond traditional automation technologies, it is necessary to expand the existing infrastructure of the plant floor with technologies that address the increasing needs of businesses today. Better Data leads to Better Decisions

4 Industryweek : The Productivity Growth Mandate Special Report : Survey of over 500 people equally representing C level executives, managers, and individual contributors. Questions regarding challenges over the next 5-10 years #1 challenge Increasing Productivity Global Competition Need for more efficiencies Aging industrial infrastructure Expensive upkeep, lacks flexibility, antiquated features, energy inefficient #2 challenge Adapting to customer demand volatility More transparency into production process and customer real-time demand.

5 Industrial Ethernet Answers for industry.

6 Increasing requirements need a powerful network Bandwidth requirement Increasing degree of automation Increasing number of nodes in the network Increased data exchange with office IT systems (e.g.: SAP, ERP, MES) Real-time capability Reduced cycle times for realtime applications in combination with increased use of standard office applications such as voice over IP, audio/video streaming in an industrial network. Ruggedness Increased use of Ethernet technology even in environments in which failures are critical (meshed networks, rings, redundant rings, etc.) Automotive Metals/mining Paper Energy Electronics Transportation Water Glass & cement Food Pharmaceutical Chemical Oil & gas Refinery Industry Industry-oriented sectors Process

7 Validating a production network Office Network Production Network

8 Increasing availability using Redundancy protocols Siemens networking products support a variety of redundancy protocols, such as: Management level IT Network MSTP/RSTP VRRP Routing Enterprise redundancy protocols to stay compatible with the office world Operations level 10 Gigabit Ring STP / RSTP / MSTP VRRP Control level Gigabit Ring Gigabit Ring High Performance Protocols to allow low switchover times on the Plant Floor Field level Fast Ethernet Ring PROFINET MRP High Speed Redundancy HSR (HaSaR)

9 Industrial Wireless Answers for industry.

10 Wireless in Industry A success factor Challenges and Solutions Wear & tear on materials Trailing Cables, Power Rail Booster or Slip rings are subject to Wear & Tear Wireless LAN offers a solution free of Wear & Tear Commissioning Commissioning Time and Cabling especially is very expensive Wireless LAN offers a cost-effective solution Poor expansion options Many hard-wired systems on the market offer poor expandability options Adding more nodes to a Wireless systems is simple Lack of Mobility Cabled or Track-based solutions don t offer the flexibility and mobility, demanding applications call for today and therefore limit the design Wireless LAN systems offer maximum flexibility and mobility

11 Increasing Productivity with flexible architectures Incorporating Industrial Wireless LAN technology allows flexibility in application design and the freedom of mobile workers and machines while providing access to production data Wireless LAN systems offer design freedom and maximum flexibility and mobility REMOTE INVENTORY MANAGEMENT WIRELESS CONTROL WIRELESS GANTRY STREAMING VIDEO BUILDING- TO-BUILDING COMMUNICATIONS VOIP PHONES WIRELESS WORK PADS AUTOMATED GUIDED VEHICLES RFID TRANSFER

12 Steps to a reliable wireless Implementation Installation Verification of installed system Wireless Site Survey Simulation and Design Understanding the application

13 Industrial Security Answers for industry.

14 Main Trends Impacting the Vulnerability of Automation Plants Horizontal and vertical Integration at all network levels Connection of automation networks with IT-Networks and Internet for remote maintenance Increased use of open standards and PC-based systems Possible Threats increased due to these trends: Access violation through unauthorized persons Espionage and manipulation of data Damages and data loss caused by malware A risk assessment can help to identify potential risks

15 Industrial Security The Defense in Depth Concept Plant security Access blocked for unauthorized persons Physical prevention of access to critical components Network security Controlled interfaces between office and plant network e.g. via firewalls Further segmentation of plant network System integrity Antivirus and whitelisting software Maintenance and update processes User authentication for plant or machine operators Integrated access protection mechanisms in automation components Security solutions in an industrial context must take account of all protection levels

16 Security Integrated Secure Remote Access Secure Engineering Stations Firewalls to protect different areas of the plant network Secured Operator Station Integrated Security Functions Secured PLC-PLC communication

17 Connected Manufacturing Forum August 13 th 2014 MSU Center Troy, MI Answers for industry.

18 Connected Manufacturing Forum A FREE one day, local event on August 13 th at the MSU center in Troy, MI Designed to be Educational with optional hands-on Format: Self-selected seminar schedule in the AM Hands On Sessions in the PM To register please visit: AUG 13 th MSU Center, Troy- MI

19 Example CMF agenda 08:00am Breakfast and Registration open (till 12:00) 08:45am Opening session (all attendees) 09:00am Ethernet 101 Wireless 101 Plantwide Connectivity 10:00am Ethernet 102 Wireless 102 Fieldbus Transition 11:00am Remote Connectivity Industrial Security Network Diagnostic 12:00am Lunch 01:00pm 02:00pm 03:00pm 04:00pm Industrial Security Hands-On Industrial Wireless Hands-On

20 Thank you for your attention! Anand Edke Automation Networking Consultant Nick Skope ElectroMatic Products Answers for industry.