MAXXFORCE 11L & 13L EMISSION-COMPLIANT ENGINES

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1 MAXXFORCE 11L & 13L EMISSION-COMPLIANT ENGINES

2 M A I N T E N A N C E I N F O R M AT I O N G U I D E MAKING THE MOST OF YOUR INTERNATIONAL VEHICLE BACKED BY THE INDUSTRY S LARGEST NETWORK, INTERNATIONAL TRUCKS EQUIPPED WITH MAXXFORCE 11L AND 13L ENGINES ARE BUILT FOR THE LONG HAUL. 2 - MAXXFORCE 11L & 13L

3 N E T W O R K C O V E R A G E NETWORK COVERAGE Largest North American truck dealer network Over 9,000 technicians 9 North American Parts Distribution Centers Top-quality parts and expert service Unmatched 24/7 parts availability The latest diagnostic tools 3 - MAXXFORCE 11L & 13L

4 E N G I N E C O M P O N E N T S E N G I N E C O M P O N E N T S 2010 MAXXFORCE 11L & 13L ENGINE COMPONENTS COVERS 2010 EMISSIONS LEVELS 1 LEFT VIEW 1. Valve Cover EGR Temperature Sensor 3. Single Electronic Control Module (ECM) 4. Intake Manifold Air Temperature Sensor (IMAT) Fuel Filter Module Part# C93 6. High-Pressure Fuel Pump 7. Fuel Strainer/Primer Pump Numbered diamonds indicate approximate component locations. 4 - MAXXFORCE 11L & 13L

5 E N G I N E C O M P O N E N T S 2010 MAXXFORCE 11L & 13L ENGINE COMPONENTS COVERS 2010 EMISSIONS LEVELS 8 9 RIGHT VIEW 8. Oil Filter Module Part# C93 9. High and Low Pressure Chargers 10. Centrifugal Crankcase Breather 11. Aftertreatment Fuel Injector Numbered diamonds indicate approximate component locations. TRUCK-MOUNTED PART COOLANT FILTER FUEL/WATER SEPARATOR AIR CLEANER ELEMENT CENTRIFUGE PART NUMBER WF C C C MAXXFORCE 11L & 13L

6 E N G I N E C O M P O N E N T S MAXXFORCE ADVANCED EGR New two-piece valve cover design and new centrifugal crankcase breather eliminate maintenance requirements Improved fuel and lube filter access gives you better accessibility all the way around the block The improvements to the 2010 MF 11 & 13 allow for an extended oil drain interval, extended DPF service interval and improved access to engine filters. 6 - MAXXFORCE 11L & 13L

7 E N G I N E C O M P O N E N T S OUTSTANDING FUEL ECONOMY Feature: Advanced high-pressure common-rail fuel system Key advantage: Multiple injection events per cycle provide optimum fuel/air mixture for more complete and efficient combustion 7 - MAXXFORCE 11L & 13L

8 E N G I N E C O M P O N E N T S EXCELLENT POWER CHARACTERISTICS Feature: Twin sequential turbochargers and inter-stage cooler Key advantages: Peak torque at lower RPMs (1,000 rpms or just above idle) Better response for earlier upshifts Better lugging for fewer downshifts 8 - MAXXFORCE 11L & 13L

9 E N G I N E C O M P O N E N T S LOW NOISE, VIBRATION AND HARSHNESS Feature: Integral ribs in an acoustically designed cylinder block Key advantage: Exceptional driver comfort and reduced fatigue Ribs on block eliminate low frequency drumming Flange on block bottom and thick rubber gasket insulates block from oil pan 9 - MAXXFORCE 11L & 13L

10 E N G I N E C O M P O N E N T S HIGH STRENGTH WITHOUT ADDED WEIGHT Feature: Compacted-graphite iron cylinder block Key advantages: Extremely strong block foundation for long service life without excess weight Less engine weight under the hood equals more payload for your business 10 - MAXXFORCE 11L & 13L

11 B A S I C W A R R A N T Y MAXXFORCE 11L & 13L BASIC ENGINE WARRANTY With an unsurpassed B-50 rating of 1.2 million miles engine life that helps your business go on without interruption your MaxxForce engine can be counted on to show up for work every day. ITEMS COVERED MONTHS MILES/KM Engine 1 24 Unlimited Towing (Vehicles with engine failures only) 24 Unlimited Towing applies only for vehicles with engine-related failures and is otherwise covered for the first 90 days. Injection Nozzles /240 Federal Emissions Warranty /160 Major Components (For 2010) 2, / MAXXFORCE 11L & 13L

12 B A S I C W A R R A N T Y LOCK IN COSTS WITH A SERVICE CONTRACT FROM INTERNATIONAL Reduce your overall operating costs by predetermining your operating costs per mile Improve the resale and residual value of your MaxxForce engine(s) through consistent and proper maintenance, upkeep and repairs Target high cost areas of repair so that your extended coverage improves your bottom line 12 - MAXXFORCE 11L & 13L

13 I N T E R V A L & O P E R A T I O N S 2010 MAXXFORCE 11L & 13L SERVICE INTERVALS* FUEL ECONOMY LIGHT = 6.5 MPG OR HIGHER (MORE THAN 4 KmpL) Change Engine Oil and Filter Part # C93 Change Centrifuge Filter Part # C91 Change Fuel Filter Part # C93 Clean or Change Fuel Strainer Change Water Filter Part# WF2077 MODERATE = 6.5 MPG 5.0 MPG (3-2 KmpL) 40,000 Miles/64,400 km 30,000 Miles/48,300 km (Based on a fuel economy of 5.8 mpg) SEVERE = LESS THAN 5.0 MPG (LESS THAN 2 KmpL) 18,000 Miles/29,000 km** With Oil Change With Oil Change With Oil Change 25,000 Miles/40,200 km 25,000 Miles/40,200 km 25,000 Miles/40,200 km 50,000 Miles/80,000 km 50,000 Miles/80,000 km 50,000 Miles/80,000 km 50,000 Miles/80,000 km 50,000 Miles/80,000 km 50,000 Miles/80,000 km Adjust Engine Valve Lash 250,000 Miles/400,000 km 250,000 Miles/400,000 km 250,000 Miles/400,000 km Clean Diesel Particulate Filter (DPF) 400,000 Miles/400,000 km 325,000 Miles/400,000 km 250,000 Miles/400,000 km Replace Engine Coolant 600,000 Miles/1,000,000 km 600,000 Miles/1,000,000 km 600,000 Miles/1,000,000 km 13 - MAXXFORCE 11L & 13L

14 Miles (KM) I N T E R V A L & O P E R A T I O N S 2010 MAXXFORCE 11L & 13L SERVICE INTERVALS* Drain interval for regional and line haul, based on MPG 50,000 (80,000) 40,000 (64,400) 30,000 (48,300) 20,000 (32,200) 10,000 (16,100) Drain intervals with centrifuge MPG Drain intervals without centrifuge Extended drains possible with oil sampling and review.

15 I N T E R V A L & O P E R A T I O N S MAXXFORCE 11 & 13 (2010) NITRITE-FREE COOLANT BECAUSE NITRITES CORRODE ALUMINUM COOLING SYSTEMS, OUR 2010 EMISSIONS-COMPLIANT ENGINES COME EQUIPPED WITH NITRITE-FREE COOLANT STANDARD. Nitrite-free coolant: Enhances corrosion protection for aluminum components Increases service life to 600,000 miles or 12,000 hours Is backward-compatible for all cooling systems with OAT coolants Matches cooling and antifreeze performance of regular coolant 15 - MAXXFORCE 11L & 13L

16 I N T E R V A L & O P E R A T I O N S MAXXFORCE 11 & 13 (2010) NITRITE-FREE COOLANT Coolant specifications For best results: Use ELC (OAT) nitrite-free, heavy-duty coolant (D6210) or CEMS-B1-Type IIIa coolant Dilute nitrite-free coolant no more than 20% with other coolant types, ensuring that nitrate levels stay below 200PPM *Mix colors of nitrate-free coolant freely Testing and service tips For nitrates: Use test strips designed for extendedlife coolants to check for nitrites Check to ensure that nitrite levels are lower than 200 PPM; a higher PPM indicates that coolant is contaminated For freeze protection: Use traditional refractometer to test the percentage of ethylene glycol by volume 16 - MAXXFORCE 11L & 13L

17 S E R V I C E T I P S SERVICE TIPS MaxxForce engines are built to deliver maximum durability and reliability year after year. The following are some service tips designed to help keep your MaxxForce 11L or 13L engine performing mile after mile MAXXFORCE 11L & 13L

18 S E R V I C E T I P S AFTER TREATMENT FUEL INJECTOR (AFI)* Service Tip: Cleaning the AFI (aka Doser Injector ) at scheduled intervals ensures complete exhaust regeneration *Applicable to 2007 Emission Level engines only MAXXFORCE 11L & 13L

19 S E R V I C E T I P S DIESEL FUEL SYSTEM CLEANER Situation: Federal requirements mandate the use of Ultra Low Sulphur Diesel (ULSD) for on-highway applications With ULSD, deposits can form in diesel engines Service Tip: MaxxForce Diesel Fuel Additive is the solution Use of this additive will clean fuel injector deposits and prevent new ones from forming Available in a variety of sizes 19 - MAXXFORCE 11L & 13L

20 S E R V I C E T I P S P-TRAP Situation: EGR drainage can cause pockets of air to form, which can damage key components Solution: Coolant P-Trap helps prevent EGR cooler from draining into the surge tank Service Tip: Do not modify the line length or routing 20 - MAXXFORCE 11L & 13L

21 S E R V I C E T I P S REFILLING COOLANT Service Tip: Use the Navistar Coolant Management Tool for these important benefits: Reduces drain/refill times Eliminates air pockets in the system Allows system to be psi tested before coolant added 21 - MAXXFORCE 11L & 13L

22 S E R V I C E T I P S RADIATOR CAPS Service Tip: Your radiator cap is a crucial part of your engine and needs to be inspected and pressure-tested. A weak or defective radiator cap can lead to severe cooling system component damage MAXXFORCE 11L & 13L

23 S E R V I C E T I P S CRANKCASE VENTILATION FILTER Service Tip: To help prevent oil from leaking out of the road draft tube, be sure to maintain your crankcase filter every 100,000 miles/161,000 KM. Note: Applicable to 2007 emission level engines only MAXXFORCE 11L & 13L

24 S E R V I C E T I P S DRIVER INDICATORS Above are key indicator lights and their meanings to help you understand your best course of action, should your vehicle require maintenance MAXXFORCE 11L & 13L

25 S E R V I C E T I P S DRIVER INDICATORS DPF OPERATING CONDITIONS AND OTHER INDICATORS FOR 2007 AND 2010 EPA EMISSIONS EQUIPPED VEHICLES Wait to Start Lamp Turn ignition switch to ON to activate the cold start assist system. The WAIT TO START lamp will illuminate continuously. Do not crank engine while lamp is on continuously. When the WAIT TO START lamp begins flashing, turn ignition switch to START. If the vehicle has pushbutton starting, press and hold starter button temperature is high 2. Maintenance Lamp The amber Maintenance lamp will illuminate in conjunction with other warning lights or general text and warning messages. It may be accompanied by an audible alarm to indicate an alert condition to the operator. 3. General Warning Lamp Used in conjunction with other warning lights or general text and warning Indicates an alert condition to the operator 4. Stop Alert Lamp Used in conjunction with other warning lights or general text and warning messages to indicate a red STOP alert 5. Shift Indicator Illuminates Green to assist operators in determining when it is appropriate to shift the transmission to a higher gear in order to maximize driving fuel economy MAXXFORCE 11L & 13L

26 S E R V I C E T I P S DRIVER INDICATORS DPF OPERATING CONDITIONS AND OTHER INDICATORS FOR 2007 AND 2010 EPA EMISSIONS EQUIPPED VEHICLES HEST (High Exhaust System Temperature) Lamp Warns drivers that the exhaust temperature is high 7. DPF Status Lamp Indicates the need to regenerate the DPF Stops blinking and turns off during a regeneration 8. Malfunction Indicator Lamp (MIL) Engine Emissions Control System Indicates DPF sensor faults or other emission-related faults 26 - MAXXFORCE 11L & 13L

27 S P E C I A L T O O L S SUPPORT SOLUTIONS Repair Advocate Offers you an online portal for complete visibility to your repairs Provides you with one designated and accountable Advocate to coordinate the entire repair process and call upon the appropriate support experts as needed Supplies you with information on the status of your trucks and any work that has been performed 27 - MAXXFORCE 11L & 13L

28 S P E C I A L T O O L S SOFT TOOLS THINK BEYOND THE TORQUE WRENCH. ServiceMaxx SM Performs engine off and engine running diagnostic tests Records snapshots of your engine Displays active and inactive Diagnostic Trouble Codes (DTCs) and operating data Gives you the ability to specify your programmable engine features 28 - MAXXFORCE 7

29 S P E C I A L T O O L S SOFT TOOLS (cont.) THINK BEYOND THE TORQUE WRENCH. ServiceMaxx SM Programmable Engine Features The following features can be configured to meet the requirements of how you use your truck: Cruise control data Progressive shift PTO Engine retarder Traction control Fan control Password protection Engine warning and protection Vehicle setup Timer gear down-protection Remote service interval trip reporting Plate engine In-cab PTO Idle shutdown Vehicle speed 29 - MAXXFORCE 11L & 13L

30 S P E C I A L T O O L S HARD TOOLS POWERED PRECISION. Your International or IC Bus dealer is equipped with the industry s best repair tools, developed and produced by Navistar product experts. When your vehicle is being serviced by one of our dealers you can be confident that the best available technical information and services, specialty tools and equipment, and sophisticated diagnostic products are being utilized. For a comprehensive list of available tools for your MaxxForce engines, visit your International or IC Bus dealer. Support for those who equip their own shops with our industry-leading tools and equipment is available through your International or IC Bus dealer MAXXFORCE 11L & 13L