OSHA FOR TRANSPORTATION MAINTENANCE HAZARDS
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1 MAINTENANCE HAZARDS Lockout/Tagout...3 Introduction...3 What Is Lockout/Tagout?...3 What Must Be Locked or Tagged out...3 Controlling Energy Sources...4 The Lockout/Tagout Procedure...4 Preparation for Shutdown...4 Applying and Removing Lockout Devices...5 Turning the Power Back on...5 Required Training and Audits...6 Other Concerns...6 Lockout/Tagout Terminology...7 General Industry Workplaces and Transportation-Specific Examples...8 Vehicle Hazardous Energy Control...9 Group Lockout/Tagout...12 Energy Control Safety Program (Lockout/Tagout)...26 Electrical...41 Hazards Associated With Electricity...41 Electrical Hazards: Shock, Burns, Arc Flash/Blast, Explosions, Fires...44B Qualified and Unqualified Employees...44F Protective Measures...44I OSHA Instruction STD K Appendix A Glossary of Electrical Terms...50A Appendix B Sample Electrical Safety Procedures...50C Appendix C Elements of an Electrical Safety Program...50E Confined Spaces...51 Introduction...51 Confined Space Standard Overview...51 Hazards of Confined Spaces...55 Procedures for Atmospheric Testing...60 Sample Safe Entry Checklist...66 Appendix A - Permit-Required Confined Space Decision Flow Chart...69 Entry Permit...70 NIOSH Recommended Respiratory Selection Guide...72 Number of Establishments With Permit Spaces and Number of Workers and Scheduled Entrants at Those Plants...74 Confined Spaces Relevant to the Transportation Industry...75 MAIN 1
2 Fire Protection...78 Introduction...78 Classes of Fire Affecting the Transportation Industry...78 Portable Fire Extinguisher Use...79 Portable Fire Extinguisher Features and Operation...79 Fire Inspection Program...80 Workplace Fire Safety Checklist...80 What to Do in Case of Fire...82 Fire Prevention Plan (b)...83 National Highway Traffic Safety Administration (NHTSA)...83 Flammable and Combustible Liquids...83 Welding...84A Introduction...84A Types of Welding...84A Training Requirements...84A Welding Program Elements...85 Welding Hazards...86 Safe Work Practices...86 Welding in Confined Spaces...87 Compressed Gas Cylinders...87 Competent Person in Charge of Oxygen-Fuel Supply...89 Wheels...91 Servicing Single-Piece and Multi-Piece Rim Wheels...91 Toxic and Hazardous Substances...96 Better Protection Against Asbestos in the Workplace...96 Carbon Monoxide Poisoning...98 Used Mineral-Based Crankcase Oil Exposure Tests Working With Solvents Reduce Vehicle Maintenance Shop Wastes Gasoline: Expensive and Dangerous Chemicals: Beware When Storing or Mixing Them Together Spill Clean up Basics Is It Hazmat or Not? Spill Cleanup Trash: Is It Hazardous Waste? Signs of a Waste Storage Area What s in That Pipe? Safe Storage for Flammables...112A MAIN 2
3 Ladder and Stairway Safety...112C Ladders...112C Ladder Hazards...112C Ladder Accidents...112C What Exactly Is a Ladder?...112D OSHA Regulations for General Industry...112D OSHA Regulations for Construction Rules for Ladder Use Using a Stepladder Selecting a Portable Ladder Design and Use Requirements for Portable Ladders Fixed Ladders Defective Ladders Stairways Fixed General Industry Stairs Stairways Used During Construction Stairways Used Temporarily During Construction Training Requirements for General Industry Training Requirements for Construction Moving Materials With Overhead Cranes Introduction to Overhead and Gantry Cranes Overhead and Gantry Cranes Crane Components Crane Inspections Operator Training MAIN 2A
4 Reserved MAIN 2B
5 LOCKOUT/TAGOUT Introduction The Occupational Safety and Health Administration (OSHA) regulates lockout/tagout through the Control of Hazardous Energy standard, found at 29 CFR This standard mandates training, audits, and recordkeeping to ensure that workers will not be unintentionally injured by the unexpected energization, start-up, or release of electrical, mechanical, hydraulic, pneumatic, chemical, thermal, or any other type of energy. In CPL , OSHA established policies and provided clarifications as to how this standard will be enforced. What Is Lockout/Tagout? Lockout is the process of blocking the flow of energy from a power source to a piece of equipment, and keeping it blocked out. Lockout is accomplished by installing a lockout device at the power source so that equipment powered by that source cannot be operated. A lockout device is a lock, block, or chain that keeps a valve or lever in the off position. Locks are provided by the employer and can be used only for lockout purposes. They should never be used to lock tool boxes, storage sheds, or other devices. Tagout is accomplished by placing a tag on the power source. The tag acts as a warning not to restore energy it is not a physical restraint. Tags must clearly state: Do not operate or the like, and must be applied by hand using a non-reusable nylon cable tie (or an equivalent attachment device). Both locks and tags must be strong enough to prevent unauthorized removal and to withstand various environmental conditions. What Must Be Locked or Tagged out The Control of Hazardous Energy Standard (Lockout/Tagout), covers servicing and maintenance of equipment where unexpected energization or start-up of the equipment could harm employees. This might include repair and replacement work, renovation work, and modifications or other adjustments to power equipment. There may be other instances as well when lockout/tagout is required. In general, the OSHA standard requires that all power sources that can be locked out, must be locked out for servicing or maintenance. Remember, guards or interlock devices cannot be used as substitutes for locks during major servicing. The standard requires that employers develop a written energy control program that clearly explains all procedures for lockout/tagout. The employer must also provide training to those workers affected by these procedures. The employer must identify and differentiate between authorized and affected employees. Authorized employees are those who physically lock, or tag out equipment for servicing or maintenance. Note that these individuals are not necessarily the people who normally operate the equipment. Affected Employees are typically those whose job requires them to operate equipment subject to lockout/tagout. Authorized employees are also those employees who work in areas where lockout/tagout is used. MAIN 3
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