Automation, Production Systems, and Computer-Integrated Manufacturing
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1 Automation, Production Systems, and Computer-Integrated Manufacturing Third Edition Mikell R Groover Professor of Industrial and Systems Engineering Lehigh University PEARSON Prentice Hall Prentice Hall International
2 Chapter 1 INTRODUCTION 1.1 Production Systems Automation in Production Systems Manual Labor in Production Systems Automation Principles and Strategies Organization of this Book PART I: OVERVIEW OF MANUFACTURING 39 Chapter 2 MANUFACTURING OPERATIONS 2.1 Manufacturing Industries and Products Manufacturing Operations Production Facilities Product/Production Relationships Lean Production 60 Chapter 3 MANUFACTURING MODELS AND METRICS 3.1 Mathematical Models of Production Performance Manufacturing Costs 73 APPENDIX Averaging Procedures for Production Models PART II: AUTOMATION AND CONTROL TECHNOLOGIES 85 Chapter 4 INTRODUCTION TO AUTOMATION 4.1 Basic Elements of an Automated System 4.2 Advanced Automation Functions Levels of Automation Chapter 5 INDUSTRIAL CONTROL SYSTEMS 5.1 Process Industries Versus Discrete Manufacturing Industries 5.2 Continuous Versus Discrete Control Computer Process Control
3 Chapter 6 Chapter 7 Chapter 8 HARDWARE COMPONENTS FOR AUTOMATION AND PROCESS CONTROL 6.1 Sensors Actuators Analog-to-Digital Converters Digital-to-Analog Converters Input/Output Devices for Discrete Data 150 NUMERICAL CONTROL 7.1 Fundamentals of NC Technology Computer Numerical Control Distributed Numerical Control Applications of NC Engineering Analysis of NC Positioning Systems NC Part Programming 187 Appendix A 7: Coding for Manual Part Programming 205 Appendix B 7: Part Programming with Apt 213 INDUSTRIAL ROBOTICS 8.1 Robot Anatomy and Related Attributes Robot Control Systems End Effectors Sensors in Robotics Industrial Robot Applications Robot Programming Robot Accuracy and Repeatability 257 Contents Chapter 9 DISCRETE CONTROL USING PROGRAMMABLE LOGIC CONTROLLERS AND PERSONAL COMPUTERS, Discrete Process Control Ladder Logic Diagrams Programmable Logic Controllers Personal Computers Using Soft Logic 285 PART Chapter 10 MATERIAL HANDLING AND IDENTIFICATION TECHNOLOGIES MATERIAL TRANSPORT SYSTEMS 10.1 Introduction to Material Handling Material Transport Equipment Analysis of Material Transport Systems Chapter 11 STORAGE SYSTEMS 11.1 Storage System Performance and Location Strategies 11.2 Conventional Storage Methods and Equipment
4 Chapter Automated Storage Systems Engineering Analysis of Storage Systems 345 AUTOMATIC IDENTIFICATION AND DATA CAPTURE 12.1 Overview of Automatic Identification Methods Bar Code Technology Radio Frequency Identification Other AIDC Technologies PART IV: MANUFACTURING SYSTEMS 375 Chapter 13 Chapter 14 Chapter 15 Chapter 16 Chapter 17 INTRODUCTION TO MANUFACTURING SYSTEMS 13.1 Components of a Manufacturing System A Classification Scheme for Manufacturing Systems Overview of the Classification Scheme 389 SINGLE-STATION MANUFACTURING CELLS 14.1 Single-Station Manned Cells Single-Station Automated Cells Applications of Single-Station Cells Analysis of Single-Station Systems 406 MANUAL ASSEMBLY LINES 15.1 Fundamentals of Manual Assembly Lines Analysis of Single Model Assembly Lines Line Balancing Algorithms Mixed Model Assembly Lines Workstation Considerations Other Considerations in Assembly Line Design Alternative Assembly Systems 454 AUTOMATED PRODUCTION LINES 16.1 Fundamentals of Automated Production Lines Applications of Automated Production Lines Analysis of Transfer Lines 478 AUTOMATED ASSEMBLY SYSTEMS 17.1 Fundamentals of Automated Assembly Systems Quantitative Analysis of Assembly Systems Chapter 18 CELLULAR MANUFACTURING 18.1 Part Families Parts Classification and Coding 18.3 Production Flow Analysis
5 18.4 Cellular Manufacturing Applications of Group Technology Quantitative Analysis in Cellular Manufacturing 541 Chapter 19 FLEXIBLE MANUFACTURING SYSTEMS 19.1 What is a Flexible Manufacturing System? FMS Components FMS Applications and Benefits FMS Planning and Implementation Issues Quantitative Analysis of Flexible Manufacturing Systems PART V: Chapter 20 Chapter 21 Chapter 22 QUALITY CONTROL IN MANUFACTURING SYSTEMS QUALITY PROGRAMS FOR MANUFACTURING 20.1 Quality in Design and Manufacturing Traditional and Modern Quality Control Process Variability and Process Capability Statistical Process Control Six Sigma The Six Sigma DMAIC Procedure Taguchi Methods in Quality Engineering ISO INSPECTION PRINCIPLES AND PRACTICES 21.1 Inspection Fundamentals Sampling vs. 100% Inspection Automated Inspection When and Where to Inspect Quantitative Analysis of Inspection 661 INSPECTION TECHNOLOGIES 22.1 Inspection Metrology Contact vs. Noncontact Inspection Techniques Conventional Measuring and Gaging Techniques Coordinate Measuring Machines Surface Measurement Machine Vision Other Optical Inspection Methods Noncontact Nonoptical Inspection Techniques PART VI: Chapter 23 MANUFACTURING SUPPORT SYSTEMS PRODUCT DESIGN AND CAD/CAM IN THE PRODUCTION SYSTEM 23.1 Product Design and CAD CAD System Hardware
6 23.3 CAM, CAD/CAM, and CIM Quality Function Deployment 728 Chapter 24 PROCESS PLANNING AND CONCURRENT ENGINEERING 24.1 Process Planning Computer-Aided Process Planning Concurrent Engineering and Design for Manufacturing Advanced Manufacturing Planning Chapter 25 PRODUCTION PLANNING AND CONTROL SYSTEMS 25.1 Aggregate Production Planning and the Master Production Schedule 25.2 Material Requirements Planning Capacity Planning Shop Floor Control Inventory Control Extensions of MRP Chapter 26 JUST-IN-TIME AND LEAN PRODUCTION 26.1 Lean Production and Waste in Manufacturing Just-in-Time Production Systems Autonomation Worker Involvement Index 812
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